Browse Topic: Fuel systems

Items (2,739)
This standard provides background information and a hydrogen fuel quality standard for commercial proton exchange membrane (PEM) fuel cell vehicles. This report also provides background information on how this standard was developed by the Hydrogen Quality Task Force (HQTF) of the Interface Working Group (IWG) of the SAE Fuel Cell Standards Committee.
Fuel Cell Standards Committee
This SAE Information Report contains definitions for hydrogen fuel cell powered vehicle terminology. It is intended that this document be a resource for those writing other hydrogen fuel cell vehicle documents, specifically, Standards or Recommended Practices.
Fuel Cell Standards Committee
This procedure is intended to apply to fuel pumps. This procedure will be defined in terms of recommended test fluid, test setup, test conditions, and test method. This procedure may be used for other fuel system components, by testing in conjunction with the pump, which normally supplies the component inlet flow, or a substitute test pump of similar capacity. This procedure may be used, with variations in test conditions and test fluid for performing pump evaluation tests. Tests at progressively increasing pump speeds and pressures will provide design limitation data. Alternate test periods on a test pump and another pump, of a design for which actual service durability is known, will provide useful comparison data.
AE-5B Aircraft and Engine Fuel and Lubricant Sys Components
To specify minimum requirements for Fuel Flowmeters for use primarily in reciprocating engine powered civil transport aircraft, the operation of which may subject the instruments to the environmental conditions specified in Section 3.3. This Aeronautical Standard covers two basic types of instruments, or combinations thereof, intended for use in indicating fuel consumption of aircraft engines as follows: TYPE I - Measure rate of flow of fuel used. TYPE II - Totalize amount of fuel consumed or remaining.
AS407 Fuel Flowmeters
This standard specifies the communications hardware and software requirements for fueling hydrogen surface vehicles (HSV), such as fuel cell vehicles, but may also be used where appropriate, with heavy-duty vehicles (e.g., busses) and industrial trucks (e.g., forklifts) with compressed hydrogen storage. It contains a description of the communications hardware and communications protocol that may be used to refuel the HSV. The intent of this standard is to enable harmonized development and implementation of the hydrogen fueling interfaces.This standard is intended to be used in conjunction with the hydrogen fueling protocols in SAE J2601 and nozzles and receptacles conforming with SAE J2600.
Fuel Cell Standards Committee
This standard provides background information and a hydrogen fuel quality standard for commercial proton exchange membrane (PEM) fuel cell vehicles. This report also provides background information on how this standard was developed by the Hydrogen Quality Task Force (HQTF) of the Interface Working Group (IWG) of the SAE Fuel Cell Standards Committee.
Fuel Cell Standards Committee
During helicopter air-to-air refueling the rotor of the helicopter might enter the slipstream of the tanker aircraft's propeller. Based on blade element momentum theory, the impact of the accelerated air within the propeller slipstream on rotor blade aerodynamics (thrust, rolling and pitching moments) can be solved analytically. Also, DLR's comprehensive rotorcraft code has been used with the Pitt-Peters induced inflow plus rotor-rotor interference model. Additionally, DLR's free-wake code was used for both the propeller and the helicopter main rotor, including mutual wake-wake-interactions. The helicopter rotor's collective and cyclic controls needed for disturbance rejection are computed with all these models for a typical air-to-air refueling scenario without and with blade flapping motion. A propeller wake affecting the retreating side of the rotor requires much larger control inputs to retrim than an impingement on the advancing side. The results of all modelling approaches are compared to each other and generally a reasonably good agreement is found, despite their very different levels of complexity and computational effort.
van der Wall, Berend
The vertical flight industry is on its way to a transformative era, with autonomous technologies set to alter aerial vehicle operations. While it seems certain that fully autonomous helicopters will eventually be deployed for a variety of missions, some high-stakes situations—like medical evacuations (MEDEVAC)—will for the foreseeable future demand human participation in the form of Emergency Medical Care-giving Crew. This study describes the testbed built to run and investigate hypothetical future situations in which a helicopter is autonomously piloted while a human medic with no aviation training, subjected to aviation and medical emergencies, manages patient care onboard. A total of 22 participants, with emergency medical technician certification, nursing or a medical board certification, were invited to run and evaluate the use of AI pilot (AP) in different scenarios of medical evacuation under the following emergencies: medical, empty fuel tank, pressure sensor miscalibration, and engine failure. A comprehensive evaluation of both objective and subjective performance metrics revealed that novice medical professionals could effectively execute medical evacuation operations in conjunction with an AI pilot, even during unforeseen circumstances. The analysis of response times unveiled distinct perspectives on how medics perceive and manage various emergency situations when an AP functions as a collaborative and effective team member.
Doda, SanyaFeigh, KarenAgbeyibor, RichardCortes, CarmenKolb, JackMagalhaes, Jose
Several efforts have been made to develop Flight Test Maneuvers for Handling Qualities evaluations, aimed at quantifying the effects of vehicle characteristics and assistance systems on a Helicopter Air-to-Air Refueling mission profile. However, these Flight Test Maneuvers have not achieved widespread adoption, likely due to the substantial logistical challenges associated with tanker deployment. Depending on a tanker aircraft not only incurs significant costs but also requires extensive organizational effort and prior testing, before Handling Qualities can be evaluated for the aerial refueling capabilities of a new rotorcraft design. Additionally, these available Flight Test Maneuver setups are not standardized or widely applied to the same degree as Mission Task Elements of the Aeronautical Design Standard, which limits repeatability and comparability. A new approach is proposed to address these limitations by introducing a repeatable, standardized method to reveal Handling Qualities deficiencies considering a worst-case situation of Helicopter Air-to-Air Refueling. This approach involves analyzing drogue motion to create a synthetic, deterministic target forcing function, based on the summation of several sine waves. Resulting laws of motion are applied to a target tracking task replicating a drogue chasing scenario by projecting all required references into the pilots' field of view. Piloted simulator studies conducted at the Air Vehicle Simulator (AVES) of the German Aerospace Center (DLR) demonstrate a high degree of similarity in pilot control behavior between the proposed Flight Test Maneuver and actual simulated Helicopter Air-to-Air Refueling.
Schmidt, SvenJusko, Tim
Accurate simulation of fluid-structure interactions (FSI) is critical for designing aircraft systems, particularly for applications involving fuel tank sloshing and large deformations. Traditional added mass methods often fail to capture the nonlinear and frequency-dependent behavior of these coupled systems. This study applies the Finite Pointset Method (FPM), a mesh-free computational fluid dynamics (CFD) technique, coupled with an explicit finite element solver, to predict complex FSI phenomena. Validation is performed using benchmark experiments, including a harmonic tank sloshing test and a guided plate ditching scenario, with results demonstrating strong agreement with measured pressures and structural responses. Additional validation on a composite fuel tank drop impact test confirms FPM's ability to model large deformations and rupture under dynamic loading. The findings highlight FPM's robustness and adaptability for aerospace FSI problems, offering a powerful alternative for virtual prototyping and certification workflows where conventional methods are insufficient.
Dwarampudi, RameshVaz, Ignatius
Unmanned Aerial Systems (UAS) are essential in disaster relief. VTOL UAS can take off and land in confined areas without infrastructure, efficiently accessing disaster zones for life-saving missions. The AeroLay, designed for disaster relief, delivers up to 54 kg and can loiter for 17.2 hours to relay cell signals. It features quick battery swaps and an accessible fuel tank for rapid redeployment.
Lutsenko, Aleksandr
ABSTRACT The US Army is seeking improvements in the fuel efficiency of their military vehicles.. They have initiated a number of R&D projects aimed at advancing the state-of-the-art of powertrain efficiency including demonstration in a laboratory environment. This effort will set a benchmark for the vehicle integrators, allowing them to improve future vehicle offerings. The SAIC, AVL, Badenoch, QinetiQ and Ker-Train Research team offered powertrain solutions from 7 Tons to 40 Tons that achieved the goal of 44% thermal efficiency and the stringent flexible fuel and emissions requirements. In each of these offerings the team was able to identify modifications to existing engines that allowed dramatic improvements in the thermal efficiency. These efficiency improvements were achieved through a combination of techniques, combustion cycle adjustments using in-cylinder pressure monitoring and precise control of fuel injector timing, and turbo-compounding. For the R&D project, the fuel injector timing will be controlled using commercial engine development hardware and software. The high speed hardware emulates the engine control module but allows the developer to finely tune the fuel injection to maximize the 50% Maximum Fuel Burn point (MFB50) with only limited NOx production. This will be accomplished using a variety of fuels and maintaining the output power to within 2% of the engine’s nominal rating. This paper will describe the fundamental diesel combustion process that must be controlled and techniques for usable power extraction from the waste exhaust gases to provide this performance. It will describe the engine development tools that enable these controls changes to be realized within a vehicle development cycle and retain the baseline engine maturity.
McDowell, JimHunter, Gary L.Hennessy, Chris
Refueling mid air is considered as important force multiplier for e.g. conducting search and rescue operations. Due to close proximity to the tanker, the refueling hose and drogue as well as the receiver can be strongly affected by the tanker's wake. Thus, the refueling drogue extended from the tanker by a hose is often oscillating from turbulence. Contact with the tanker has to be established by positioning the receiver's refueling probe within the tanker's drogue. During qualification training pilots are instructed to not focus on the drogue, due to its oscillations. This is done since chasing the drogue often leads to over-controlling and therefore mostly to a failed contact attempt. The presented research aims for improving today's Helicopter Air-to-Air Refueling (HAAR) as well as related training efficiency by a gain of understanding in this phenomenon. Therefore, the HAAR real-time simulation scenario at German Aerospace Center's (DLR) Air Vehicle Simulator (AVES) was extended with a multi body hose and a probe/drogue contact model to enable realistic contact initiation. During a piloted campaign, a total of six pilots with different levels of HAAR experience conducted the maneuver. This paper presents an analysis of obtained eye tracking data with regards to gaze entropy, total fixation duration on defined areas of interest and corresponding time history of control inputs. Potential links between gaze entropy and perceived workload that might be observed in the data are also discussed. Results show that the metrics can highlight differences in successful and unsuccessful attempts for contact of HAAR experienced and inexperienced pilots.
Schmidt, SvenJusko, TimGreiwe, Daniel
This paper presents the results of a research and development (R&D) effort focused on fluid structure interactions between airframe structures and bladder type fuel tanks during a crash environment. During this R&D effort, fuel tank and surrounding structure crash impact tests were conducted using an innovative test configuration that allowed low-cost fabrication of test articles which represented several different design architectures. LS-DYNA models of the crash test article configurations were also developed and correlated with the tests data. Good correlation between the test data and LS-DYNA analysis results was achieved. The paper also includes recommendations for design of the airframe structures around the fuel tanks based on the fluid structure interaction insights gained from the crash tests and analyses.
Bolukbasi, AkifWeisenburger, Richard
Abstract Earlier studies have proven how ducted fuel injection (DFI) substantially reduces soot for low- and mid-load conditions in heavy-duty engines, without significant adverse effects on other emissions. Nevertheless, no comprehensive DFI study exists showing soot reductions at high- and full-load conditions. This study investigated DFI in a single-cylinder, 1.7-L, optical engine from low- to full-load conditions with a low-net-carbon fuel consisting of 80% renewable diesel and 20% biodiesel. Over the tested load range, DFI reduced engine-out soot by 38.1–63.1% compared to conventional diesel combustion (CDC). This soot reduction occurred without significant detrimental effects on other emission types. Thus, DFI reduced the severity of the soot–NOx tradeoff at all tested conditions. While DFI delivered considerable soot reductions in the present study, previous DFI studies at low- and mid-load conditions delivered larger soot reductions (>90%) compared to CDC operation at the same conditions. Therefore, the DFI configuration used here has been deemed nonoptimal (in terms of parameters such as the injector-spray and piston geometries), and several improvements are recommended for future studies with high-load DFI. These improvements include employing better spray-duct alignment, a deeper piston bowl with a smaller injector umbrella angle, and a fuel injector that opens and closes faster. The study also suggests future research to make DFI ready for commercialization, such as metal-engine tests to ensure desirable DFI performance over an engine’s complete speed/load map. Overall, this study supports the continued development and commercialization of DFI to meet upcoming emissions regulations for heavy-duty vehicles. Specifically, multicylinder engine experiments and CFD simulations should be utilized to optimize the performance and clarify the full potential of DFI.
Buurman, Noad J.Nyrenstedt, GustavMueller, Charles J.
The scope of this document is to provide pertinent information on demonstrating the performance of Flame Arrestors, also known as Fuel Vent Protectors (FVPs), in preventing the propagation of a deflagration when the arrestors are subjected to aerospace-representative flames produced by the venting of flammable gas through the arrestor. Test procedures for two separate combustion-loading profiles are presented herein: The flame hold test condition, and the flame propagation test condition. For the flame hold test condition, the applicability of two separate critical flows is discussed in which one flow results in the greatest flame arrestor temperature and a second flow results in the greatest temperature of the surrounding structure. These guidelines are necessary for OEMs and fuel/vent system designers to validate the flame arresting-performance of the subassemblies comprising of the flame arrestors and relevant surrounding structures in an installation environment representative of the actual unique aircraft installation. Flame arrestors are components of the fuel system plumbing and, as such, are subject to the same requirements of other fuel system plumbing components. This document presupposes that the flame arrestor is properly installed; note that existing documentation (refer to ARP8615) provides detailed guidance for testing a flame arrestor as a component of a system, including standard requirements for testing the installation of a flame arrestor. Flame arrestors are installed on other aircraft system installations besides fuel vent systems. These include: fuel tank inerting system (within the distribution system at the tank entrance), electrical pump inlets and external aircraft drain masts. Although only the fuel tank vent system installation is specifically addressed in this document, portions of the detailed flame test procedures may be useful to qualify flame arrestors in other applications, e.g., the flame propagation test which is applicable to flame arrestors installed in the inerting system.
AE-5A Aerospace Fuel, Inerting and Lubrication Sys Committee
The transportation industry is currently in a transition toward the use of zero-emission vehicles; however, reaching it will take a considerable amount of time. In the meantime, a diesel powertrain will remain the workhorse for most heavy-duty transportation. In order to reduce the engine’s environmental impact, biofuels, such as biodiesel, are used as drop-in fuels or fuel blends. The use of drop-in fuels may create challenges for the fuel system since sticky deposits can precipitate and cause injector malfunctioning or premature fuel filter plugging. It has been concluded in the past that these deposits have been caused by soft particles. In this article, soft particles created through the degradation of biodiesel and their effect on filters are studied. The article aims to analyze fuel filters and investigate the materials responsible for soft particle separation. The study includes three pre filters and three main filters that are commercially available truck filters. Different membrane types and membranes with different pore sizes were tested in order to comprehend their potential for fuel filtration. The tests were conducted using a custom-built fuel filter rig, where pressure buildup was measured online. The removal efficiency was assessed by gas chromatography-mass spectrometry (GC-MS) and inductively coupled plasma (ICP). The materials of the filters were examined by Fourier-transform infrared spectroscopy (FTIR), scanning electron microscopy/energy-dispersive X-ray spectroscopy (SEM/EDX), and thermogravimetric analysis (TGA). The analysis revealed novel results from the interaction of soft particles and different filter media. The filters show similar performance for the commercial fuel filters with respect to soft particle removal and pressure buildup and thus the tendency for fuel filter plugging, where the efficiency for total calcium ion removal was around 40% for pre-filters and 60% for main filters. The material analysis shows that the particles are most likely removed mainly by the cellulose layer of the filter paper, and filters with glass fiber showed higher capacity. In addition, the membrane filters prove to show good potential for soft particle removal, with the highest removal of 72%; however, their use in practice needs to be further evaluated in actual fuel systems.
Csontos, BotondBernemyr, HannaPach, MayteHittig, Henrik
This SAE Standard establishes a uniform procedure and performance requirements for snowmobile fuel tanks.
Snowmobile Technical Committee
The correct setting and adjustment of fuel injection pumps requires standardized testing conditions. This SAE Standard summarizes the design and operating parameters for test benches so that, using certain information supplied by the pump manufacturer, the pump test schedule, and certain information supplied by the test bench manufacturer, it can be determined whether a particular test bench is suitable for driving a particular injection pump. This document is in most cases a summary of the ISO Standard 4008, Parts 1, 2, and 3 and is intended to provide its critical aspects. Standard ISO 4008 should be referred to for more details.
Diesel Fuel Injection Equipment Standards Committee
This SAE Recommended Practice defines a guideline for the fuel injection pump designer to select appropriate fastener designs which are considered to be tamper-resistant. It applies to fuel injection pumps used on diesel engines.
Diesel Fuel Injection Equipment Standards Committee
The fuel injection pump is intended to validate the accuracy of calibrating nozzle and holder assemblies for applications using 0.4 - 0.8 mm diameter orifice plates and to assist in identifying problems in fuel injection pump test stands. This SAE Recommended Practice is divided into two parts: Part I—Design, Description and Specifications of the Fuel Injection Pump; and Part II—Test Procedures for Using the Fuel Injection Pump.
Diesel Fuel Injection Equipment Standards Committee
7.0.107 - Design and Development of Capacitance Type Level Sensor for Automotive Vehicle ApplicationSAE-PP-002832/4/2021
Fuel level sensor is a device to indicate the level of the fuel in fuel tank fitted in an automobile. This will have features to communicate the fuel level to the dashboard of the vehicle and is of significant attention to the driver during vehicle usage. The advanced instrumentation provides a lot of information on the dashboard display such as information about fuel level, computing mileage, miles to go or miles to empty, fuel economy, average mileage, etc. Presently, the float arm type with Thick Film Resistor(TFR) and Reed switch type fuel level sensors are being used. To have accurate information for computing, the present sensors are not supporting due to its limitations like nonlinearity, fluctuating output due to slosh, output variations in steps and not continuous. The measurement accuracy of the fuel level sensor needs to be focused to rely on the information available on the dashboard instrument. Hence, it is vital to have a sensor with better reliability, accuracy and adaptability. Capacitance technology based level sensor is identified for development as one of the solutions to meet the demands of the above requirements and this paper portrays the complete perspective and design methodology of capacitance based fuel level sensor. The basics of capacitance measurement, design concepts, design validations, proto-type results are elaborated in this paper.
Lname, Fname
This SAE Recommended Practice covers all carburetors and throttle bodies used on permanently installed gasoline marine engines.
Marine Engine Fuel Systems Committee
This report is intended to identify the various existing technologies used for a fuel level sensing system. In addition to sensing technologies, it describes the basic architecture of fuel level sensing systems and their association with fuel gauging system to increase integrity of fuel measurement and management. As the fuel level sensing system is generally based on electrical components within fuel tanks, a specific focus is made on fuel tank explosion safety protection. An overview of the capacitive fuel gauging operation can be found in AIR5691.
AE-5A Aerospace Fuel, Inerting and Lubrication Sys Committee
This standard covers the operational characteristics, environment, durability procedures, and test procedures for in-tank electric fuel pumps for automotive gasoline applications. Specific performance and test criteria used in conjunction with this procedure are specified on the pump drawing. Particular sections of this document may be required for all applications. This standard is intended to evaluate specific characteristics as a supplement to normal material inspections, dimensional checking, and in-process controls, and should in no way adversely influence other inspection operations.
USCAR
Aircraft development efforts are rapidly shifting toward the use of distributed electric propulsion. As the industry moves along a path to full electrification, hybrid propulsion systems will be increasingly employed where battery technology does not support a fully electric design. The fuel systems in new aircraft designs can be challenging, and the existing regulatory framework may not be capable of dealing with unique aircraft designs that do not neatly fit within existing categories. This presents a challenge to aircraft designers. Fuel remains essential to the propulsion system, and an optimal, yet simple fuel system will be necessary to leave room in the design trade space for more challenging and risky functions. Understanding the certification requirements and having a basic knowledge of the tradeoffs in fuel measurement accuracy are the key elements necessary to support a systems approach to optimizing a fuel measurement subsystem.
Connors, Mark
SAE J2601 establishes the protocol and process limits for hydrogen fueling of vehicles with total volume capacities greater than or equal to 49.7 L. These process limits (including the fuel delivery temperature, the maximum fuel flow rate, the rate of pressure increase, and the ending pressure) are affected by factors such as ambient temperature, fuel delivery temperature, and initial pressure in the vehicle’s compressed hydrogen storage system. SAE J2601 establishes standard fueling protocols based on either a look-up table approach utilizing a fixed pressure ramp rate, or a formula-based approach utilizing a dynamic pressure ramp rate continuously calculated throughout the fill. Both protocols allow for fueling with communications or without communications. The table-based protocol provides a fixed end-of-fill pressure target, whereas the formula-based protocol calculates the end-of-fill pressure target continuously. For fueling with communications, this standard is to be used in conjunction with SAE J2799. An important factor in the performance of hydrogen fueling is the station’s dispensing equipment cooling capability and the resultant fuel delivery temperature. There are three fuel delivery temperature categories denoted by a “T” rating: T40, T30, and T20, where T40 is the coldest. Under reference conditions, SAE J2601 has a performance target of a fueling time of 3 minutes and a state of charge (SOC) of 95 to 100% (with communications), which can be achieved with a T40-rated dispenser. However, with higher fuel delivery temperature dispenser ratings (T30 or T20) and/or at high ambient temperatures, fueling times may be longer. Table 1 depicts the scope of SAE J2601 and potential work items for future revisions within this or other documents of the SAE J2601 series. SAE J2601 includes protocols which are applicable for two pressure classes (35 MPa and 70 MPa), three fuel delivery temperatures categories (-40 °C, -30 °C, -20 °C) and compressed hydrogen storage system sizes (total volume classification) from 49.7 to 248.6 L (35 MPa ➔ H35, and 70 MPa ➔ H70), and from 248.6 L and above (H70 only). Future versions of SAE J2601 work may incorporate warmer fuel delivery temperatures (-10 °C and ambient) and smaller total volume capacities for motorcycles and other applications. The fueling protocols herein were developed based on a set of key assumptions described in Section 7 and Appendix A. These assumptions should be carefully considered in the development and implementation of an on-board compressed hydrogen storage system. In particular, hydrogen storage systems with properties which do not fall within the parameters in Table A3 should be further evaluated to confirm compatibility with the protocols herein.
Fuel Cell Standards Committee
Fuel Tank Dynamic Strain Measurement Using Computer Vision Analysis2020-01-09244/14/2020
Stress and strain measurement of high density polyethylene (HDPE) fuel tanks under dynamic loading is challenging. Motion tracking combined with computer vision was employed to evaluate the strain in an HDPE fuel tank being dynamically loaded with a crash pulse. Traditional testing methods such as strain gages are limited to the small strain elastic region and HDPE testing may exceed the range of the strain gage. In addition, strain gages are limited to a localized area and are not able to measure the deformation and strain across a discontinuity such as a pinch seam. Other methods such as shape tape may not have the response time needed for a dynamic event. Motion tracking data analysis was performed by tracking the motion of specified points on a fuel tank during a dynamic test. An HDPE fuel tank was mounted to a vehicle section and a sled test was performed using a Seattle sled to simulate a high deltaV crash. Multiple target markers were placed on the fuel tank. The motion of these markers was captured using high speed video cameras. The high speed videos were processed using the OpenCV computer vision library. Using OpenCV, the high speed videos were imported, and the position of the central location of each target marker was extracted frame by frame from the high speed videos. Once the position was known, the strain was computed using the change in relative position between two marker positions. Results of the testing showed that the acceleration-induced strain is low, generally less than the material yield strain. It was noted that reliable and accurate results require that the camera be placed normal to, or at a shallow angle to, the points being tracked. In addition, curved surfaces lead to limited fidelity of strain data due to the varying focal length of the points being tracked and measurement increased sensitivity. This method is similar to a “typical” tensile test in which displacement is tracked between two pre-established points on a sample. As such, the methodology was replicated on a tensile specimen to validate the methodology.
Fleming, MarkKrishnaswami, RamNakamoto, Kunihiro
Renewable fuels have an important role to create sustainable energy systems. In this paper the focus is on biodiesel, which is produced from vegetable oils or animal fats. Today biodiesel is mostly used as a drop-in fuel, mixed into conventional diesel fuels to reduce their environmental impact. Low quality drop-in fuel can lead to deposits throughout the fuel systems of heavy duty vehicles. In a previous study fuel filters from the field were collected and analyzed with the objective to determine the main components responsible for fuel filter plugging. The identified compounds were constituents of soft particles. In the current study, the focus was on metal carboxylates since these have been found to be one of the components of the soft particles and associated with other engine malfunctions as well. Hence the measurement of metal carboxylates in the fuel is important for future studies regarding the fuel’s effect on engines. The first aim of this study was to create synthetic soft particles from biodiesel. Accelerated aging of fuels with different contaminations such as engine oil and calcium oxide were used to create the synthetic soft particles. The precipitates were collected and analyzed with different techniques such as FTIR and GC-MS, to identify the main components which were then compared with the results of the previous study. Following this, specific attention was given to calcium methyl azelate as it was shown to be found in field fuel filters. A method using GC-MS was developed to be able to estimate the amount of soft particles by measuring calcium methyl azelate. The specified method proved to be adequate for future studies to evaluate the filtration efficiency of different filter materials against soft particles.
Csontos, BotondSwarga, ShriharshaBernemyr, HannaPach, MayteHittig, Henrik
Frequency Domain Analysis of 2-Wheeler Systems2020-01-04764/14/2020
Most automotive companies validate their vehicle designs by running vehicle on the durability proving grounds. Part fractures and collisions between two components are common failures observed during proven ground testing. Laboratory testing and FEA simulation are used to validate designs in the concept stage as it consumes less time and cost as compared to proven ground testing. The lab testing and simulation process both have their own limitations. It is difficult to incorporate effect of multi-direction input loading (x, y, z) with single direction loading in laboratory testing due to restrictions with electrodynamic shaker testing. However, in simulation, multi direction input can be easily incorporated but often actual vehicle measured test track data is not available in the early design stage. In the present work, Modern methodologies have been employed [ref 1, 2] in frequency domain to validate design in FEA simulation. First, relative random response calculation is performed for calculating the probability of collision between parts of motorcycle rear cowl. Second, multi-channel loading (x, y, z) on the front cowl is used to derive a simple single direction (surrogate) loading which has similar impact in terms of structural response (stress and fatigue). This derived single direction loading can be used efficiently in shaker testing. Third, a standard input load envelope is created in such a way that it includes all set of possible loading scenarios for a motorbike fuel tank assembly. This standard input load can be used at an early stage of design so that it helps in predicting component failure in FEA simulation.
Sethi, MohitSharma, AshishKhare, SaharashSethi, MohitSharma, AshishKhare, SaharashBishop, NeilKolar, Harsha
Impact of Post-Injection Parameters on Soot and Hydrocarbon Emissions in a Common-Rail Heavy-Duty Diesel Engine2020-01-03744/14/2020
In this paper, based on a direct injection (DI) diesel engine, soot and exhaust gaseous emissions were measured by a smoke meter and multi-component gas analyzer based on Fourier Transform Infrared (FTIR) spectroscopy under post-injection condition. The post-injection timing changed from 20 crank angle degree (CAD) after top dead center (ATDC) to 120 CAD ATDC, and the post-injection mass was set to either 5mg, 10mg or 15mg, to find a suitable post-injection strategy in a wide assessment range based on diesel oxidation catalyst (DOC) coupled diesel particle filter (DPF) after-treatment technology demands, considering emission reduction and after-treatment gas atmosphere investigation. The results showed that post-injection could achieve NOx emission reduction, up to 14%. Besides, post-injection led to worsening soot emissions, and more hydrocarbon (HC) emissions were detected compared to the condition without the post-injection. With the post-injection, a higher concentration of unsaturated HC emissions (such as C2H2, C2H4, and C3H6), formaldehyde (HCHO), and acetaldehyde (CH3CHO) appeared at late post-injection (after 70°CA). In the measured species, at 80°CA post-injection timing and with 10mg post-injection mass, species with low emissions (<30ppm), included CH4, C2H2, C3H6, and CH3CHO; species with medium emissions (>30ppm and <100ppm), included NO2, HCHO, C2H4, and NC8; species with large emissions (>100ppm), included NO, NOx and non-methane hydrocarbon (NMHC). Furthermore, the peak position of NMHC was the same as C3~C8 HCs and different from C2 HCs within the scope of the experiment, which indicated that, in terms of concentration, the proportion of C2 HCs was not dominant in total NMHC emissions.
Pan, WangWu, YanJing, YiZizeng, Huang
RDE-Compliant PEMS Testing of a Gasoline Euro 6d-TEMP Passenger Car at Two Ambient Temperatures with a Focus on the Cold Start Effect2020-01-03794/14/2020
European Union RDE (real driving emissions) legislation requires that new vehicles be subjected to emissions tests on public roads. Performing emissions testing outside a laboratory setting immediately raises the question of the impact of ambient conditions - especially temperature - on the results. In the spirit of RDE legislation, a wide range of ambient temperatures are permissible, with mathematical moderation (correction) of the results only permissible for ambient temperatures <0°C and >+30°C. Within the standard range of temperatures (0°C to +30°C), no correction for temperature is applied to emissions results and the applicable emissions limits have to be met. Given the well-known link between the thermal state of an engine and its emissions following cold start, ambient temperature can be of great importance in determining whether a vehicle meets emissions requirements during an RDE test. This paper reports the results of full RDE-compliant on-road emissions tests performed on a Euro 6d-TEMP passenger car with a direct injection spark ignition engine and a gasoline particle filter. Testing was performed at two temperatures, both lying within the “standard” temperature range for RDE testing: +25°C and +8°C. Regulated gaseous emissions, particle number and CO2/fuel consumption results are presented and discussed. Overall, as expected, emissions following cold start were significantly higher at the lower test temperature. Nevertheless, the long distance covered during RDE tests (~70-100 km) and their urban phases (>16 km, often ~25 km) weakens the impact of this effect. Some simple mathematical analyses of the results from various portions of the trip are presented.
Bielaczyc, PiotrMerkisz, JerzyPielecha, JacekWoodburn, Joseph
Onboard Ethanol-Gasoline Separation System for Octane-on-Demand Vehicle2020-01-03504/14/2020
Bioethanol is being used as an alternative fuel throughout the world based on considerations of reduction of CO2 emissions and sustainability. It is widely known that ethanol has an advantage of high anti-knock quality. In order to use the ethanol in ethanol-blended gasoline to control knocking, the research discussed in this paper sought to develop a fuel separation system that would separate ethanol-blended gasoline into a high-octane-number fuel (high-ethanol-concentration fuel) and a low-octane-number fuel (low-ethanol-concentration fuel) in the vehicle. The research developed a small fuel separation system, and employed a layout in which the system was fitted in the fuel tank based on considerations of reducing the effect on cabin space and maintaining safety in the event of a collision. The total volume of the components fitted in the fuel tank is 6.6 liters. It was demonstrated that the onboard fuel separation system possessed sufficient control performance in practical use in actual driving environments. In addition, measurements of fuel separation speed in LA4 driving cycle showed that the system was able to separate the fuel at a speed higher than the speed of consumption of high-octane-number fuel necessary for the engine. The ethanol concentration of the separated fuel was approximately 90%. This figure represents a sufficient octane number to control knocking in high-compression-ratio engines under high-load conditions. The power consumption of the fuel separation system was approximately 350W. Taking the increase in engine fuel efficiency into consideration, it is possible to expect an increase of approximately 15% in fuel efficiency for the vehicle as a whole.
Chishima, HiroshiTsutsumi, DaikoKitamura, Toru
Investigation on Knock Resistance with Turbulent Jet Ignition at Different Engine Load in an Optical Engine2019-01-215112/19/2019
This research was focused on the effect of pre-chamber ignition and compared the knock limit of normal spark ignition in the main chamber and pre-chamber jet ignition combustion in a spark ignition gasoline engine. Experiments were conducted in a single-cylinder engine with optical access. Engine was operated with stoichiometric air/fuel mixtures at 1200 rev/min and different inlet pressures of 1, 1.2, and 1.4 bar. No auxiliary fuel was injected into the pre-chamber when jet-ignition mode was used. The results show that significant knock limit extension can be realized with use of a pre-chamber ignition unit. The main differences in engine performance, heat release and combustion, knock resistance and flame propagation were compared between the pre-chamber ignition and conventional spark ignition in the main chamber by in-cylinder pressure measurements and high-speed flame chemiluminescence imaging. Pre-chamber ignition is capable of extending the knock limit over conventional spark ignition combustion due to the burn rate enhancement. Pre-chamber ignition lowered the CoV of IMEP. For instance, at inlet pressure 1.2 bar and common spark timing 18 °CA bTDC, CoV of IMEP with pre-chamber ignition was only around 2%, whereas normal SI reached almost 4.5%. At inlet pressure 1.0 bar, IMEP is lower with jet ignition comparing with normal SI but at elevated inlet pressures of 1.2 bar and 1.4bar pre-chamber ignition always produces higher IMEPs. The knock intensity increased as the inlet air pressure increased and spark timing advanced. The high speed combustion images show that incomplete combustion of ignition jets was present during the knocking combustion cycle.
Bureshaid, KhalifaShimura, RayZhao, HuaFeng, DengquanBunce, Mike
This standard specifies the communications hardware and software requirements for fueling hydrogen surface vehicles (HSV), such as fuel cell vehicles, but may also be used where appropriate, with heavy-duty vehicles (e.g., busses) and industrial trucks (e.g., forklifts) with compressed hydrogen storage. It contains a description of the communications hardware and communications protocol that may be used to refuel the HSV. The intent of this standard is to enable harmonized development and implementation of the hydrogen fueling interfaces. This standard is intended to be used in conjunction with the hydrogen fueling protocols in SAE J2601 and nozzles and receptacles conforming with SAE J2600.
Fuel Cell Standards Committee
Multi-layered, high-density polyethylene (HDPE) fuel tanks are increasingly being used in automobiles due to advantages such as shape flexibility, low weight and corrosion resistance. Though, HDPE fuel tanks are perceived to be safer as compared to metallic tanks, the material properties are influenced by service temperature. At higher temperatures (more than 80oC), plastic fuel tanks can soften, sag and eventually spill out the fuel, while the extreme cold (less than -20°C) can lead to potential cracking problems. Damage may also occur due to accidental drop while handling or due to an impact from a flying shrapnel. This can be catastrophic due to flammability of the fuel. The objective of this work is to characterize and develop a failure model for the plastic fuel tank material to simulate damage and enhance predictive capability of CAE for chassis and safety load cases. Different factors influencing the material properties such as service temperature, rate of deformation, state of stress etc. were considered to develop a characterization and modelling strategy for the HDPE fuel tank material. Samples cut-out from different regions of the fuel tank were subjected to various tests such as tensile test at different strain rates viz. 0.01/s, 0.1/s, 1/s, 10/s and 100/s, compression, shear, flexure and instrumented dart impact tests at different temperatures, -40°C, 23°C and 85°C. Simulation of damage was accomplished via progressive damage and failure modeling capability available in ABAQUS. Ductile damage initiation criteria and equivalent plastic displacement for damage evolution were considered. The parameters of the failure model were optimized using Design for Six Sigma (DFSS) principles. The material model was validated by comparing simulation results with test at coupon and component levels.
R L, Vijaya KumarTripathy, BiswajitRadhakrishnan, Jayaraj
Study of Advanced Control Based on the RBF Neural Network Theory in Diesel Engine Speed Control03-13-01-000510/14/2019
Abstract Based on radial basis function (RBF) neural network (NN) theory, RBF-Proportional Integral Derivative (PID) diesel engine speed control is proposed. The algorithm has strong self-learning ability and strong adaptive ability, and is able to optimize the control parameters of the speed loop controller in real time. A series of simulations are carried out with different initial weights. Simulation results reveal that initial weights have little effect on RBF-PID control performance. A STM32 MCU-based controller is developed according to the calculation requirement. Experiments are carried out on a D6114 diesel engine generator to verify the proposed speed control algorithm. The simulation results are in agreement with the experimental results. The results show that the influence of initial weights on RBF-PID control algorithm is smaller than that on BP-PID control algorithm. When RBF-PID control algorithm is adopted, the steady speed fluctuation rate is 0.4%. When sudden load is carried out, the speed recovery time is 2.1 s and the instantaneous adjustment rate is 4.93%. When sudden unload simulation is carried out, the speed recovery time is 2.2 s and the instantaneous adjustment rate is 5.27%. Speed control performance of diesel engine has been greatly improved.
Zhao, Guo-FengLong, YunDing, Shun-LiangYang, Li-PingSong, En-ZheMa, Xiu-Zhen
Items per page:
1 – 50 of 2739