Browse Topic: Fuel systems
This SAE Information Report contains definitions for hydrogen fuel cell powered vehicle terminology. It is intended that this document be a resource for those writing other hydrogen fuel cell vehicle documents, specifically, Standards or Recommended Practices.
During helicopter air-to-air refueling the rotor of the helicopter might enter the slipstream of the tanker aircraft's propeller. Based on blade element momentum theory, the impact of the accelerated air within the propeller slipstream on rotor blade aerodynamics (thrust, rolling and pitching moments) can be solved analytically. Also, DLR's comprehensive rotorcraft code has been used with the Pitt-Peters induced inflow plus rotor-rotor interference model. Additionally, DLR's free-wake code was used for both the propeller and the helicopter main rotor, including mutual wake-wake-interactions. The helicopter rotor's collective and cyclic controls needed for disturbance rejection are computed with all these models for a typical air-to-air refueling scenario without and with blade flapping motion. A propeller wake affecting the retreating side of the rotor requires much larger control inputs to retrim than an impingement on the advancing side. The results of all modelling approaches are compared to each other and generally a reasonably good agreement is found, despite their very different levels of complexity and computational effort.
The vertical flight industry is on its way to a transformative era, with autonomous technologies set to alter aerial vehicle operations. While it seems certain that fully autonomous helicopters will eventually be deployed for a variety of missions, some high-stakes situations—like medical evacuations (MEDEVAC)—will for the foreseeable future demand human participation in the form of Emergency Medical Care-giving Crew. This study describes the testbed built to run and investigate hypothetical future situations in which a helicopter is autonomously piloted while a human medic with no aviation training, subjected to aviation and medical emergencies, manages patient care onboard. A total of 22 participants, with emergency medical technician certification, nursing or a medical board certification, were invited to run and evaluate the use of AI pilot (AP) in different scenarios of medical evacuation under the following emergencies: medical, empty fuel tank, pressure sensor miscalibration, and engine failure. A comprehensive evaluation of both objective and subjective performance metrics revealed that novice medical professionals could effectively execute medical evacuation operations in conjunction with an AI pilot, even during unforeseen circumstances. The analysis of response times unveiled distinct perspectives on how medics perceive and manage various emergency situations when an AP functions as a collaborative and effective team member.
Several efforts have been made to develop Flight Test Maneuvers for Handling Qualities evaluations, aimed at quantifying the effects of vehicle characteristics and assistance systems on a Helicopter Air-to-Air Refueling mission profile. However, these Flight Test Maneuvers have not achieved widespread adoption, likely due to the substantial logistical challenges associated with tanker deployment. Depending on a tanker aircraft not only incurs significant costs but also requires extensive organizational effort and prior testing, before Handling Qualities can be evaluated for the aerial refueling capabilities of a new rotorcraft design. Additionally, these available Flight Test Maneuver setups are not standardized or widely applied to the same degree as Mission Task Elements of the Aeronautical Design Standard, which limits repeatability and comparability. A new approach is proposed to address these limitations by introducing a repeatable, standardized method to reveal Handling Qualities deficiencies considering a worst-case situation of Helicopter Air-to-Air Refueling. This approach involves analyzing drogue motion to create a synthetic, deterministic target forcing function, based on the summation of several sine waves. Resulting laws of motion are applied to a target tracking task replicating a drogue chasing scenario by projecting all required references into the pilots' field of view. Piloted simulator studies conducted at the Air Vehicle Simulator (AVES) of the German Aerospace Center (DLR) demonstrate a high degree of similarity in pilot control behavior between the proposed Flight Test Maneuver and actual simulated Helicopter Air-to-Air Refueling.
Accurate simulation of fluid-structure interactions (FSI) is critical for designing aircraft systems, particularly for applications involving fuel tank sloshing and large deformations. Traditional added mass methods often fail to capture the nonlinear and frequency-dependent behavior of these coupled systems. This study applies the Finite Pointset Method (FPM), a mesh-free computational fluid dynamics (CFD) technique, coupled with an explicit finite element solver, to predict complex FSI phenomena. Validation is performed using benchmark experiments, including a harmonic tank sloshing test and a guided plate ditching scenario, with results demonstrating strong agreement with measured pressures and structural responses. Additional validation on a composite fuel tank drop impact test confirms FPM's ability to model large deformations and rupture under dynamic loading. The findings highlight FPM's robustness and adaptability for aerospace FSI problems, offering a powerful alternative for virtual prototyping and certification workflows where conventional methods are insufficient.
Unmanned Aerial Systems (UAS) are essential in disaster relief. VTOL UAS can take off and land in confined areas without infrastructure, efficiently accessing disaster zones for life-saving missions. The AeroLay, designed for disaster relief, delivers up to 54 kg and can loiter for 17.2 hours to relay cell signals. It features quick battery swaps and an accessible fuel tank for rapid redeployment.
ABSTRACT The US Army is seeking improvements in the fuel efficiency of their military vehicles.. They have initiated a number of R&D projects aimed at advancing the state-of-the-art of powertrain efficiency including demonstration in a laboratory environment. This effort will set a benchmark for the vehicle integrators, allowing them to improve future vehicle offerings. The SAIC, AVL, Badenoch, QinetiQ and Ker-Train Research team offered powertrain solutions from 7 Tons to 40 Tons that achieved the goal of 44% thermal efficiency and the stringent flexible fuel and emissions requirements. In each of these offerings the team was able to identify modifications to existing engines that allowed dramatic improvements in the thermal efficiency. These efficiency improvements were achieved through a combination of techniques, combustion cycle adjustments using in-cylinder pressure monitoring and precise control of fuel injector timing, and turbo-compounding. For the R&D project, the fuel injector timing will be controlled using commercial engine development hardware and software. The high speed hardware emulates the engine control module but allows the developer to finely tune the fuel injection to maximize the 50% Maximum Fuel Burn point (MFB50) with only limited NOx production. This will be accomplished using a variety of fuels and maintaining the output power to within 2% of the engine’s nominal rating. This paper will describe the fundamental diesel combustion process that must be controlled and techniques for usable power extraction from the waste exhaust gases to provide this performance. It will describe the engine development tools that enable these controls changes to be realized within a vehicle development cycle and retain the baseline engine maturity.
Refueling mid air is considered as important force multiplier for e.g. conducting search and rescue operations. Due to close proximity to the tanker, the refueling hose and drogue as well as the receiver can be strongly affected by the tanker's wake. Thus, the refueling drogue extended from the tanker by a hose is often oscillating from turbulence. Contact with the tanker has to be established by positioning the receiver's refueling probe within the tanker's drogue. During qualification training pilots are instructed to not focus on the drogue, due to its oscillations. This is done since chasing the drogue often leads to over-controlling and therefore mostly to a failed contact attempt. The presented research aims for improving today's Helicopter Air-to-Air Refueling (HAAR) as well as related training efficiency by a gain of understanding in this phenomenon. Therefore, the HAAR real-time simulation scenario at German Aerospace Center's (DLR) Air Vehicle Simulator (AVES) was extended with a multi body hose and a probe/drogue contact model to enable realistic contact initiation. During a piloted campaign, a total of six pilots with different levels of HAAR experience conducted the maneuver. This paper presents an analysis of obtained eye tracking data with regards to gaze entropy, total fixation duration on defined areas of interest and corresponding time history of control inputs. Potential links between gaze entropy and perceived workload that might be observed in the data are also discussed. Results show that the metrics can highlight differences in successful and unsuccessful attempts for contact of HAAR experienced and inexperienced pilots.
This paper presents the results of a research and development (R&D) effort focused on fluid structure interactions between airframe structures and bladder type fuel tanks during a crash environment. During this R&D effort, fuel tank and surrounding structure crash impact tests were conducted using an innovative test configuration that allowed low-cost fabrication of test articles which represented several different design architectures. LS-DYNA models of the crash test article configurations were also developed and correlated with the tests data. Good correlation between the test data and LS-DYNA analysis results was achieved. The paper also includes recommendations for design of the airframe structures around the fuel tanks based on the fluid structure interaction insights gained from the crash tests and analyses.
This SAE Recommended Practice defines a guideline for the fuel injection pump designer to select appropriate fastener designs which are considered to be tamper-resistant. It applies to fuel injection pumps used on diesel engines.
This SAE Recommended Practice covers all carburetors and throttle bodies used on permanently installed gasoline marine engines.
Aircraft development efforts are rapidly shifting toward the use of distributed electric propulsion. As the industry moves along a path to full electrification, hybrid propulsion systems will be increasingly employed where battery technology does not support a fully electric design. The fuel systems in new aircraft designs can be challenging, and the existing regulatory framework may not be capable of dealing with unique aircraft designs that do not neatly fit within existing categories. This presents a challenge to aircraft designers. Fuel remains essential to the propulsion system, and an optimal, yet simple fuel system will be necessary to leave room in the design trade space for more challenging and risky functions. Understanding the certification requirements and having a basic knowledge of the tradeoffs in fuel measurement accuracy are the key elements necessary to support a systems approach to optimizing a fuel measurement subsystem.
This standard specifies the communications hardware and software requirements for fueling hydrogen surface vehicles (HSV), such as fuel cell vehicles, but may also be used where appropriate, with heavy-duty vehicles (e.g., busses) and industrial trucks (e.g., forklifts) with compressed hydrogen storage. It contains a description of the communications hardware and communications protocol that may be used to refuel the HSV. The intent of this standard is to enable harmonized development and implementation of the hydrogen fueling interfaces. This standard is intended to be used in conjunction with the hydrogen fueling protocols in SAE J2601 and nozzles and receptacles conforming with SAE J2600.
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