Browse Topic: Carburetors

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Experimental and Numerical Comparison of Fuel Economy for 125cc Motorcycles with Carburetor or Electronic Port Fuel Injection Based on Different Drive Cycles2012-32-006710/23/2012
Based on the fuel consumption analysis methods published on last year's SETC [1], we compared fuel economies of a typical 125cc production motorcycle equipped with either electronic (port) fuel injection (EFI/PFI) engine management system (EMS) or constant vacuum carburetor (Carb). In addition to earlier discussed PFI results, stationary engine map measurements of fuel consumption on an engine dynamometer (dyno) were conducted for the Carb engine. The powerful development tool of fuel consumption test cycle simulation uses these stationary engine dyno results to calculate fuel consumption of real transient vehicle operation. Here it was employed to assess economy of both fuel system configurations under different driving conditions. Besides the Indian Driving Cycle (IDC) and the World Motorcycle Test Cycle (WMTC), we investigated real world drive patterns typical for emerging markets in terms of a Bangalore urban cycle and a Malaysian suburban cycle. The results reveal a considerable influence up to 50% of the drive pattern on fuel consumption of both PFI and Carb. We found real urban driving fuel economy to range between soft IDC and demanding WMTC. Comparing fuel systems across the real world drive patterns, the Carb showed 12 to 17% higher fuel consumption than the PFI at colder engine temperature. However, the fuel economy disadvantage diminished for hot engine. To validate the test cycle simulation results, we conducted transient vehicle measurements of fuel consumption on the chassis dyno, for both vehicle configurations and selected urban drive patterns. These measurements confirmed that a) real world driving takes place at rather cold engine temperatures, and b) fuel economy benefit of PFI relevant for the majority of 2-wheeler end customers is really between 7 and 18%. Thus, the Carb in real world driving is not able to benefit from its theoretical lean combustion thermal efficiency potential.
Schuerg, FrankPrashanth, A.Raatz, ThorstenC, DaniManikandan, K.Padmanabhan, V
912iS Fuel Injected Aircraft Engine2012-32-004910/23/2012
The 912 engine is a well known 4-cylinder horizontally opposed 4-stroke liquid-/air-cooled aircraft engine. The 912 family has a strong track record: 40 000 engines sold / 25 000 still in operation / 5 million flight hours annually. 88% of all light aircraft OEMs use Rotax engines. The 912iS is an evolution of the Rotax 912ULS carbureted engine. The “i” stands for electronic fuel injection which has been developed according to flight standards, providing a better fuel efficiency over the current 912ULS of more than 20% and in a range of 38% to 70% compared to other competitive engines in the light sport, ultra-light aircraft and the general aviation industry. BRP engineers have incorporated several technology enhancements. The fully redundant digital Engine Control Unit (ECU) offers a computer based electronic diagnostic system which makes it easier to diagnose and service the engine. The modern fuel system consists of two fuel rails and two injectors per cylinder, pressure regulator and a return line. Redundant Sensors monitor air box vacuum, exhaust gas temperature, ambient air pressure, inlet air temperature, coolant temperature and throttle position. The injection system ensures optimal fuel and air mixture at any altitude for longer flight range and lower operating costs. This makes the engine more environmentally friendly due to lower CO2 emission levels. Other advantages for the pilots are no manual choke, no carburetor icing, and no requirement for synchronising carburetors. The three-year development period included more than 10,000 hours on the test bench and 700 test hours in the air to ensure 2,000 hours time between overhauls (TBO); the same TBO as the 912 engine. At 63,6kg (140, 2 lbs), the Rotax 912 iS engine delivers the best power-to-weight ratio in its category.
Dopona, MichaelFoxhall, NigelDutzler, Christoph
FROM ART TO SCIENCE IN ENGINE TESTING5400671/1/1954
As reason replaces instinct in the development of mankind, much is gained. However, when one reads of the meteorologist, snowbound in an unpredicted storm, or sees with wonder how the robin annually beats an unfaltering 2000-mile course without chart or compass, one ponders the dubious advantages of the rational mind. An engine, they tell us, is the product of cold mathematical design reasoning, as inflexible as Newton's Laws, and it should act that way. But, to the test engineer, it sometimes appears as flighty and unpredictable as a prima donna at a public relations conference. En masse, they are even more capricious, acquiring individualistic qualities that challenge the best efforts of the inspector, as though in a deliberate effort to disprove the assumed equality of mass production birth. Perhaps the almost human qualities of engines account for the outstanding success of that early automotive test artist -- the tune-up man, who instinctively knew where to set the spark, and brought out the best in a carburetor, with much the same approach as a violinist produces true notes from a string. Perhaps, as engines become more complex and the supply of test artists more scarce, we are losing something not merely nostalgic when we are forced to substitute the science for the art. Our purely reasonable approach may never be completely successful. So, before we embark on a discussion purported to describe some scientific approaches to engine testing, we make a sincere bow to the artists, who, without measuring the frequency instinctively produced the music.
CLEVELAND, A. E.
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