Browse Topic: Fuel control

Items (54)
This report is intended to identify the various existing technologies used for a fuel level sensing system. In addition to sensing technologies, it describes the basic architecture of fuel level sensing systems and their association with fuel gauging system to increase integrity of fuel measurement and management. As the fuel level sensing system is generally based on electrical components within fuel tanks, a specific focus is made on fuel tank explosion safety protection. An overview of the capacitive fuel gauging operation can be found in AIR5691.
AE-5A Aerospace Fuel, Inerting and Lubrication Sys Committee
Water Load Determination Approach in Two Wheeler Exhaust System2018-32-007510/30/2018
Future emission norms in India (BS6) necessitates the 2 wheeler industry to work towards emission optimization measures. Engine operation at stoichiometric Air-Fuel Ratio (AFR) would result in a good performance, durability and least emissions. To keep the AFR close to stoichiometric condition, an Oxygen sensor is placed in the exhaust system, which detects if air-fuel mixture is rich (λ<1) or lean (λ>1) and provides feedback to fuel injection system for suitable fuel control. O2 sensor has a ceramic element, which needs to be heated to a working temperature for its functioning. The ceramic element would break (thermal shock) if water in liquid form comes in contact with it when the element is hot. To counter this, oxygen sensor is either fully heated only when all the water in the exhaust system is evaporated, which results in delayed closed loop control, or is capable to withstand higher amount of water in the exhaust system by for example being applied with thermal shock protection and a protective tube. It’s a challenge to control the HC emissions during first 100 seconds of engine start, as the catalyst is not functioning during this duration. Also, the system runs in open loop for first 50 seconds, as the lambda sensor is not functioning. Hence, determining the amount of water present in exhaust and having a protective layer for lambda sensor against water would enable early start of sensor functioning. The present paper explains an approach to determine the maximum water droplet size and water flow rate using a special Liquid sensor mounted in the exhaust pipe. Test cases are defined at various engine and exhaust gas temperatures to determine an appropriate set up and methodology for measurement on a 2Wheeler. The test cases are repeated on various 2wheelers available in the Indian market and influence of different exhaust configurations, mounting location of the Lambda sensor are analysed. The information of water droplet size and water flow rate are driving factors for the design and application of lambda sensor. With thermal shock protection over lambda sensor a full heater voltage can be applied to sensor even before all the water has evaporated in the exhaust system. An early sensor readiness results in a quick closed loop control of the fuel mixture thus reducing emissions.
Meena, Ranjana KumariKrusch, AndreaMeister, KonradHolzknecht, Christopher
Dual fuel injection systems, like PFI+DI (port fuel injection + direct injection system) are being increasingly used in gasoline engine applications to increase the engine performance, fuel efficiency and reduce emissions. At a given engine operating condition, the air/fuel error is a function of the fraction of fuel injected by each of the fuel systems. If the fraction of fuel from each of the fuel system is changed at a given operating condition, the fuel system error will change as well making it challenging to learn the fuel system errors. This paper aims at describing the adaptive fueling control algorithm to estimate the fuel error contribution from each individual fuel system. Considering the fuel injection system slope errors to be the significant cause for air-fuel errors, a model structure was developed to calculate the fuel system adaptive correction factor as a function of changing fraction of fueling between the fuel systems. A recursive least squares estimation strategy was used to accurately estimate the individual fuel system correction factors and the same was implemented in real time on 3.5L GTDI engine. Algorithm was validated on different applications of dual fuel injection systems by inducing known amount of fueling errors on individual fuel systems (40% lean to 40% rich fueling faults). The results describe offline validation of the fueling correction model and the real time validation of the strategy. This real time estimation and control of the fueling errors from individual fuel system, significantly improves the air-fuel control of the dual fuel injection engines. This methodology additionally helps diagnose and separate each fuel system failure.
Ranga, Adithya P ReddySurnilla, GopichandraThomas, JosephSanborn, EthanLinenberg, Mark
ST-Lib: A Library for Specifying and Classifying Model Behaviors2016-01-06214/5/2016
Test and verification procedures are a vital aspect of the development process for embedded control systems in the automotive domain. Formal requirements can be used in automated procedures to check whether simulation or experimental results adhere to design specifications and even to perform automatic test and formal verification of design models; however, developing formal requirements typically requires significant investment of time and effort for control software designers. We propose Signal Template Library (ST-Lib), a uniform modeling language to encapsulate a number of useful signal patterns in a formal requirement language with the goal of facilitating requirement formulation for automotive control applications. ST-Lib consists of basic modules known as signal templates. Informally, these specify a characteristic signal shape and provide numerical parameters to tune the shape. We propose two use-cases for ST-Lib: (1) allowing designers to classify design behaviors based on user-defined numerical parameters for signal templates, and (2) automatic identification of worst-case values for the signal template parameters for a given closed-loop model of an embedded control system. We show how ST-Lib can be used to improve user productivity by demonstrating its effectiveness on two case studies.
Kapinski, JamesJin, XiaoqingDeshmukh, JyotirmoyDonze, AlexandreYamaguchi, TomoyaIto, HisahiroKaga, TomoyukiKobuna, ShunsukeSeshia, Sanjit
Development of an Improved Residuals Estimation Model for Dual Independent Cam Phasing Spark-Ignition Engines2013-01-03124/8/2013
Estimating internal residual during engine operation is essential to robust control during startup, steady state, and transient operation. Internal residual has a significant effect on combustion flame propagation, combustion stability and emissions. Accurate residual estimate also provides a better foundation for optimizing open loop fuel control during startup, while providing a basis for reducing emissions during closed loop control. In this paper we develop an improved model to estimate residual gas fraction by means of isolation and characterization of the physical processes in the gas exchange. Examining existing residuals model as the base, we address their deficiencies making changes to appropriate terms to the model. Existing models do not work well under wide angle dual independent cam phasing. The improved residual estimation model is not limited by the initial data set used for its calibration and does not need cylinder pressure data. The model can work with different valve lift profiles and compression ratios. The model is calibrated by using two datasets, a single cylinder engine simulation dataset comprising of a range of speeds from 180 to 6000 rpm and loads from an existing validated model; and simulation dataset from a validated multi-cylinder engine model. Simplified real-time ECU implementation is also discussed.
Kale, VaibhavYeliana, YelianaWorm, JeremyNaber, Jeffrey
Dual-Fuel Effects on HCCI Operating Range: Experiments with Primary Reference Fuels2013-01-16734/8/2013
Results from a large set of HCCI experiments performed on a single-cylinder research engine fueled with different mixtures of iso-octane and n-heptane are presented and discussed in this paper. The experiments are designed to scrutinize fuel reactivity effects on the operating range of an HCCI engine. The fuel effects on upper and lower operating limits are measured respectively by the maximum pressure rise rate inside the cylinder and the stability of engine operation as determined by cycle-to-cycle variations in IMEP. Another set of experiments that examine the intake air heating effects on HCCI engine performance, exhaust emissions and operating envelopes is also presented. The effects of fuel reactivity and intake air heating on the HCCI ranges are demonstrated by constructing the operating envelopes for the different test fuels and intake temperatures. The paper discusses, in the light of the results, how the nonlinearity in fuel effects makes the dual fuel control approach less effective in extending the lower end of the HCCI load range. It also discusses how intake air heating affects the engine operation stability at low loads, and how varying fuel reactivity and intake heating can complement each other as an integrated control approach to extend both ends of the HCCI load range.
Aldawood, AliMosbach, SebastianKraft, MarkusAmer, Amer
The Potential of Fuel Metering Control for Optimising Unburned Hydrocarbon Emissions in Diesel Low Temperature Combustion2013-01-08944/8/2013
Low temperature combustion (LTC) in diesel engines offers attractive benefits through simultaneous reduction of nitrogen oxides and soot. However, it is known that the in-cylinder conditions typical of LTC operation tend to produce high emissions of unburned hydrocarbons (UHC) and carbon monoxide (CO), reducing combustion efficiency. The present study develops from the hypothesis that this characteristic poor combustion efficiency is due to in-cylinder mixture preparation strategies that are non-optimally matched to the requirements of the LTC combustion mode. In this work, the effects of three key fuel path parameters - injection fuel quantity ratio, dwell and injection timing - on CO and HC emissions were examined using a Central Composite Design (CCD) Design of Experiments (DOE) method. The experiments were performed on a single-cylinder diesel research engine operating in a high-EGR mixing-controlled LTC mode (EGR ~ 62%, intake O₂ = 8.5%) with a split fuel injection for all conditions. The experiments identified the potential of fuel metering control for optimizing HC emissions in LTC by showing the effects of fuel control parameters on fuel mixing quality and emission formation mechanisms. The experimental results at this high-EGR operating condition were shown to be highly sensitive to the intake oxygen level. Accordingly, the use of DOE methods was found to be essential to this study. The detailed statistical analysis enabled by the experimental design was able to model and correct for the substantial effects of normal variability in the input oxygen mass fraction noted under these high EGR conditions; thus, permitting a reliable comparison of results.
Sogbesan, Oluwasujibomi M.Davy, Martin H.Garner, Colin P.
E-25 General Standards for Aerospace and Propulsion Systems
A Seamless Implementation of Model-Based Design Applied to a New Fuel Control Feature for an Existing Engine ECU2006-01-06124/3/2006
Bringing a new automotive electronic control unit (ECU) to market is a multi-phase process. Generally speaking, the phases are engineering analysis, rapid prototyping, software implementation, test and calibration. A variety of engineering staff and tools are used as the ECU progresses through the development process. However, the use of different tools may require non-value-added steps to translate data and results from one process phase to another. This lack of integration introduces the potential for errors, adds delay and costs to projects, and makes it difficult to trace the behavior of the final product back to the original requirements. Model-Based Design addresses many of the integration problems through use of executable specification models and automatic code generation. However, connecting the design effectively to the prototype vehicle provides additional integration challenges since it requires specialized hardware interfaces and target-specific software device drivers. This paper describes how two sets of tools used together can meet these challenges and deliver the final product without inefficient transitions through ECU development phases. It is written around the implementation of a fuel control algorithm, from control strategy concept to final in-vehicle calibration. This paper first shows how in-vehicle rapid prototyping helps developers select the best algorithm candidate and then how embedded software can be automatically generated and tested: first in the lab, then on the dyno, then in the vehicle. Finally the paper describes how to calibrate the control system parameters based on the models and generated code.
Erkkinen, TomZwaanenburg, Koos
This document suggests and summarizes points that should be considered with respect to the formation of ice in aircraft fuel systems. These summaries represent a cross-section of the opinions of fuel system designers and users.
AE-5A Aerospace Fuel, Inerting and Lubrication Sys Committee
The engine calibration development process has been examined. Based on observations made during the author's 5 years of calibration development experience, a model of the calibration development cycle is presented. Particular attention was paid to the needs of the calibration development engineer during this cycle. To address these needs, we have built an Integrated Development Environment prototype, and present specific examples of the use and potential of this tool.
Carryer, J. EdwardLeifer, Larry J.
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