Browse Topic: Fuel sensors

Items (56)
7.0.107 - Design and Development of Capacitance Type Level Sensor for Automotive Vehicle ApplicationSAE-PP-002832/4/2021
Fuel level sensor is a device to indicate the level of the fuel in fuel tank fitted in an automobile. This will have features to communicate the fuel level to the dashboard of the vehicle and is of significant attention to the driver during vehicle usage. The advanced instrumentation provides a lot of information on the dashboard display such as information about fuel level, computing mileage, miles to go or miles to empty, fuel economy, average mileage, etc. Presently, the float arm type with Thick Film Resistor(TFR) and Reed switch type fuel level sensors are being used. To have accurate information for computing, the present sensors are not supporting due to its limitations like nonlinearity, fluctuating output due to slosh, output variations in steps and not continuous. The measurement accuracy of the fuel level sensor needs to be focused to rely on the information available on the dashboard instrument. Hence, it is vital to have a sensor with better reliability, accuracy and adaptability. Capacitance technology based level sensor is identified for development as one of the solutions to meet the demands of the above requirements and this paper portrays the complete perspective and design methodology of capacitance based fuel level sensor. The basics of capacitance measurement, design concepts, design validations, proto-type results are elaborated in this paper.
Lname, Fname
This report is intended to identify the various existing technologies used for a fuel level sensing system. In addition to sensing technologies, it describes the basic architecture of fuel level sensing systems and their association with fuel gauging system to increase integrity of fuel measurement and management. As the fuel level sensing system is generally based on electrical components within fuel tanks, a specific focus is made on fuel tank explosion safety protection. An overview of the capacitive fuel gauging operation can be found in AIR5691.
AE-5A Aerospace Fuel, Inerting and Lubrication Sys Committee
High Frequency Sloshing - Energy Dissipation and Viscous Damping through CFD2017-01-13173/28/2017
Liquid sloshing is an important issue in ground transportation, aerospace and automotive applications. Effects of sloshing in a moving liquid container can cause various issues related to vehicle stability, safety, component fatigue, audible noise and, liquid level measurement. The sloshing phenomenon is a highly nonlinear oscillatory movement of the free-surface of liquid inside a container under the effect of continuous or momentarily excitation forces. These excitation forces can result from sudden acceleration, braking, sharp turning or pitching motions. The sloshing waves generated by the excitation forces can impact on the tank surface and cause additional vibrations. For the loads with the frequencies between 2 to 200 Hz, the structural fatigue failure is a major concern for automotive applications. Also, for the dimensions associated with automotive, the fundamental frequency of the sloshing waves is usually a fraction of a Hertz, so frequencies above 2 Hz constitutes “high frequencies” for sloshing. Sloshing within liquid tanks causes rapid energy dissipation at the fluid resonant modes. Due to viscous effects (friction) the amplitude of the waves decreases over time when external excitation is stopped (liquid damping). The present work evaluates the liquid viscous damping through Computational Fluid Dynamics (CFD) at “high frequency” excitation conditions in automotive fuel tanks. These damping coefficients are important parameters for the accurate evaluation of the structural durability of fuel tank and its components. In this study, different liquid levels and liquid types were evaluated at numerous excitation frequencies in the range of 2-20 Hz. It was found that the excitation frequency of 10 Hz matches with the natural frequency of the systems with similar liquids (gasoline and water) in the particular container under study at 25% fill level. This can be observed by analyzing the Kinetic Energy (KE) after stopping the excitation. The dimensional damping constant tends to be proportional to the dynamic viscosity of the liquid.
Blas Martinez, Luis FelipePalma, RodolfoGomez, FranciscoVaishnav, DhavalCanales, Francisco
Systematic Evaluation of 20% Ethanol Gasoline Blend (E20) as a Potential Alternate Fuel2017-26-00721/10/2017
Utilization of higher ethanol blends, 20% ethanol in gasoline (E20), as an alternate fuel can provide apparent benefits like higher octane number leading to improved anti-knocking properties, higher oxygen content resulting in complete combustion. Apart from technical benefits, use of ethanol blends offer certain widespread socioeconomic benefits including option of renewable source of energy, value addition to agriculture feedstock resulting in increase in farm income, creation of more jobs in rural sector and creating job at local levels. Use of higher blends of ethanol can reduce dependence on foreign crude leading to substantial savings in cost of petroleum import. The impact of higher Gasoline-Ethanol blend (E20), on the fuel system components of gasoline vehicles must be known for assessment of whether the fuel system will be able to perform as intended for the complete design life of the system. Similarly, emission characteristics with use of such alternate fuels must also be evaluated to confirm its suitability before using it. A comprehensive exercise was conducted for evaluation E20 fuel for its potential as an alternate transportation fuel. Laboratory immersion study on typical metals & non-metals used in the fuel system components of 4-wheelers & 2-wheelers was conducted for evaluation of change in properties, before and after immersion, like weight, volume, tensile strength, elongation, hardness and impact strengths of six elastomers and 4 plastics, and corrosion rate of eight metals. Statistical evaluation of the test results of properties, for elastomers and plastics, was conducted and majority of the results were found to be statistically significant. Field trials were conducted on six 4-wheelers (old and new) through running-in, with both E20 and commercial gasoline, on roads representing various conditions and driving patterns including city, highway, expressway, hills/ghats, etc. Vehicle performance was evaluated through periodic mass emissions before, after and during vehicle running-in, evaporative emissions and component rating before & after mileage accumulation. This paper presents the outcome of systematic evaluation of E20 fuel, in comparison with commercial gasoline, conducted through laboratory evaluation as well as field trails on 4-wheeler (old and new) vehicles. A robust methodology was developed and followed for evaluation of alternate fuels in a holistic manner. The study revealed vital information on the performance of E20 fuel, in comparison to commercial gasoline, in terms of emissions, operating performance and material compatibility.
Bawase, MoqtikSaraf, M R
Development of Fluid-Structure Interaction CAE Method to Assess Effect of Fuel Slosh on Fuel Level Sensor2016-01-13794/5/2016
Fuel level sensors are used to indicate the amount of fuel in the tank of an automobile. The most common type of fuel level sensor is the float-arm sensor in which a float is connected to a resistance band via an arm. The fuel volume inside the tank sets the height of the float which in turn is converted to a resistance value. This resistance value is converted into gauge reading that is displayed on the dashboard. Whereas this method is widely popular due to its low cost and durability, fuel slosh phenomenon imposes a major challenge. The fuel slosh waves under numerous driving maneuvers impose dynamic drag/lift forces on the float which result into fluctuations in its position (i.e. float height). Under severe acceleration or braking maneuvers, the float can actually submerge inside the liquid and fail to predict location of the free surface. These fluctuations can cause erroneous fuel indication. This is especially critical at low fuel levels where such errors may have significant impact on Distance-to-Empty (DTE) estimations. Therefore, it is important to establish a CAE methodology to accurately predict effect of fuel slosh on motion of the float. This paper summarizes activities carried out by the fuel system team at Ford Motor Company to develop and validate such CAE methodology. The CAE method has been developed using commercial software: Star-CCM+. Fuel slosh is modeled using Eulerian multiphase VOF approach. Dynamic forces on the float and its resulting motion are modeled using a fluid-structure interaction method known as ‘Dynamic Fluid Body Interaction (DFBI)’. Motion of the float is captured using the moving mesh approach called ‘Overset Mesh’. Predictions of float height [h(t)] from simulation are compared with a vehicle test results and detailed discussion on CAE-test correlation is provided. Further discussion on best practices for such method is also included in this paper. In conclusion, the Fluid-Structure Interaction (FSI) method accurately predicts effect of fuel slosh and can be integrated in the product development process for evaluating effect of various tank features, baffles and float shapes to ensure a reliable fuel indication system.
Vaishnav, DhavalBuerkle, IljaAli, SyedDong, MikeSimpson, Alexander
Design and Development of Capacitance Type Level Sensor for Automotive Vehicle Application2015-26-00151/14/2015
Fuel level sensor is a device to indicate the level of the fuel in fuel tank fitted in an automobile. This will have features to communicate the fuel level to the dashboard of the vehicle and is of significant attention to the driver during vehicle usage. The advanced instrumentation provides a lot of information on the dashboard display such as information about fuel level, computing mileage, miles to go or miles to empty, fuel economy, average mileage, etc. Presently, the float arm type with Thick Film Resistor(TFR) and Reed switch type fuel level sensors are being used. To have accurate information for computing, the present sensors are not supporting due to its limitations like nonlinearity, fluctuating output due to slosh, output variations in steps and not continuous. The measurement accuracy of the fuel level sensor needs to be focused to rely on the information available on the dashboard instrument. Hence, it is vital to have a sensor with better reliability, accuracy and adaptability. Capacitance technology based level sensor is identified for development as one of the solutions to meet the demands of the above requirements and this paper portrays the complete perspective and design methodology of capacitance based fuel level sensor. The basics of capacitance measurement, design concepts, design validations, proto-type results are elaborated in this paper.
Anandaraj, N
Fuel Tank - Level Sensor Technology Selection Based on Engineering Criteria and Application Environment2014-36-01289/30/2014
The proper technology selection, depending on the application environment, will be discussed and exemplified in this paper through the analysis of the fuel level sensor technology selection applied to the Latin America environment. Commercial vehicles have a very particular requirement when it comes to fuel tanks configuration, depending on usage (autonomy), road conditions, weight distribution and application. The most common layout is the dual tank configuration where two tanks are connected to each other by means of communication vessels. After the selection of the fuel tank layout, the challenge is to correctly select the level sensor system, which provides useful information to the vehicle driver. If this measurement is not correctly performed, a significant logistic issue is raised, as usually, a commercial vehicle with full load carries up to 1200 liters of diesel (it will depend on the desired range). Even though the selection of the sensor technology is sometimes neglected during the product development, in this particular case its wrong choice can lead to errors and, as mentioned before, logistics issues. This paper will describe the system characteristics, simulation / experimental test results and available solutions in order to propose the best combination selection based on engineering criteria.
Mazzorana, Rafael Hilario Fonsecada Silva Junior, Olíciode Oliveira, Roberson Assis
New Developments regarding Truck Diesel Monitoring System2009-36-029310/6/2009
The cargo transportation in Brazil is predominantly done by road, instead of any other means of transportation. It represented more than 35% of the total amount of money spent on goods transportation on that South American country during 2005. Several factors should be taken in consideration in the final cost of this service. We can highlight, for example: poor road quality, cargo robbery, theft of tires, fuel stealing, road accidents, etc. These costs are always reassigned to the final customers. Among that list, one of main factors for increasing transport costs in Brazil is the illicit fuel deviation. In order to reduce this problem, entrepreneurs have adopted several strategies; so far, none of them could come up with an efficient proposal. This paper presents a new tool to assist preventing the fuel stealing issue. It can detect the tank violation, notifying the company when it happened and how much fuel was diverted. The proposed system is also capable of fuel tank level monitoring as a function of time, storing data and preparing it for post analysis as well. The system goes beyond a theft detection and alarm system; it also provides the telemetry of fuel consumption at each trip moment. This tool can help in reducing costs, not only in cargo carriage business, but also in passengers transport business.
Lukacs, Luciano P.Batisti, João VitorJúnior, Luiz Carlos Simões SoaresPepe, Iuri Muniz
Recent advances in materials have made it possible to develop a capacitive measurement fuel level sensor compatible with the new oxygenated fuels and competitive with present products. Not only does this design bring higher levels in both the reliability and the quality of the fuel level measurement, but it also presents several characteristics that allow to offer extra functions at a low marginal cost. A presentation will be made of the product and the results of its evaluation in various environment conditions. Several different cases of use will be discussed.
Geslot, Francis
Fluid level sensors for fuel and other liquids have been designed using two resistor technologies. One method provides a sensor with a variable resistance 2 wire signal in the 0 to 500 ohm range for use with most conventional magnetic gauges. Another method provides a Potentiometric 3 wire signal for use with electronic gauges. Both resistor technologies are suitable for fuel level sensors in trucks, off-road vehicles, and storage tanks. Descriptions of several recent applications are discussed.
Riley, Richard E.Lawson, Philip
Lightning Protection on Advanced Fighter Aircraft7009302/1/1970
The lightning design challenges and protective measures being used or considered for use on late models of the F-4 Phantom II aircraft, advanced air superiority aircraft and electronic flight control systems are presented in this paper. Ideally, if an aircraft were constructed of high electrically-conductive material and had no electromagnetic openings in the skin, lightning would strike one area and leave by another without damaging the aircraft. For practical aircraft protection, lightning discharges must be prevented from entering the aircraft interior and damaging electrical and electronic systems, causing possible fuel system explosions, and affecting crew capabilities. Openings in the aircraft skin such as radomes, canopies, camera windows, navigation lights, fuel vents, composite materials, atmospheric sensors and unbonded sections all reduce the capability of aircraft to withstand lightning strikes. Unfortunately, advanced fighter aircraft incorporate all these electromagnetic openings. Additional lightning protection requirements have been necessitated by the introduction of electronic flight control systems (a replacement for the mechanical linkage and wire rigging used in present aircraft). Even a temporary loss of electrical power or an induced transient in an electronic flight control system would present a serious flight hazard. Since the system effectiveness of advanced fighter aircraft depends upon increased accuracy and range of their Fire Control Radars, present day methods of radome protection using metallic strips are not usually acceptable. Size, weight, crew visibility, and corrosion prevention are other items critical to high performance fighter aircraft with which lightning protection must be made compatible.
Weinstock, G. L.
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