Browse Topic: Vehicle dynamics

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Analysis Techniques for Racecar Data Acquisition [mms update 07.03.25]R-367To be published on 03/22/2099
Data acquisition has become an invaluable tool for establishing racecar - and car/driver - performance. Now that the ability exists to analyze each and every performance parameter for car and driver, accurate use of this data can provide a key advantage on the racetrack. This book provides a thorough overview of the varied methods for analyzing racecar data acquisition system outputs, with a focus on vehicle dynamics.
Segers, Jorge
Development of a GUI-Based Pitch Sequence Optimization Tool for Tyre Noise Reduction2026-26-0330To be published on 01/16/2026
Minimizing tyre noise is essential for enhancing ride comfort, especially in electric vehicles where the absence of engine noise makes tyre-generated sound more prominent. This work presents the development of a GUI-based pitch sequence optimization tool to support tyre design engineers in generating acoustically optimized tread sequences. The tool operates in two modes: without constraints, where the pitch sequence is optimized freely to reduce tonal noise levels; and with constraints, where specific design rules are applied to preserve pattern consistency and manufacturability. This tool plays a pivotal role in the tire development process, serving as one of the key evaluation criteria for tread pattern approval before mould fabrication. By enabling engineers to generate balanced, low-noise pitch sequences that align with both acoustic targets and engineering constraints, the tool facilitates faster design iterations and smooth integration with downstream processes. Its successful
Sampathraghavan, Lakshmi, Ramarathnam, Krishna Kumar, Mantripragada PhD, Krishna Teja, Ramachandran, Neeraj
Strategic Design of Intake Systems for Crafting a Sporty Acoustic Signature in Passenger Vehicles2026-26-0328To be published on 01/16/2026
In pursuit of a distinct sporty interior sound character, the present study explores an innovative strategy for designing intake systems in passenger vehicles. While most existing literature primarily emphasizes exhaust system tuning for enhancing vehicle sound quality, the current work shifts the focus toward the intake system’s critical role in shaping the perceived acoustic signature within the vehicle cabin. In this research work, target cascading and settings were derived through a combination of benchmark and structured subjective evaluation study and aligning with literature review. Quantitative targets for intake orifice noise was defined to achieve the desired sporty character inside cabin. Intake orifice targets are engineered based on signature and sound quality parameter required at cabin. Systems are designed by using advanced CAE techniques, Specific identified acoustic orders were enhanced in the intake system to reinforce the required signature in acceleration as well
Sadekar, Umesh Audumbar, Titave, Uttam, Patil, Jitendra
Evaluating Passenger Car Tyre Performance: Lateral and Longitudinal Dynamics in Varied Testing Conditions2026-26-0578To be published on 01/16/2026
The lateral and longitudinal dynamics of passenger car tyres are crucial for vehicle safety, handling and stability, thus having a direct influence on the braking, acceleration, and cornering performance of a vehicle. This study investigates the influence of key input parameters, namely inflation pressure, vertical load, and inclination angle, on the tyre behaviour using a dual approach: Indoor testing using a Flatbed machine for controlled conditions and Outdoor testing using a traction trailer for real-world evaluations. Lateral dynamics is evaluated across a range of slip angles to analyse lateral force and aligning moment characteristics. The quantification of the influence of inclination angle, inflation pressure, and load on lateral characteristics is done by evaluating the cornering stiffness and aligning stiffness. The indoor tests are conducted in both sweep and steady-state modes. The outdoor tests rely solely on sweep testing due to practical limitations. The longitudinal
Sethumadhavan, Arjun, Duryodhana, Dasari, Tomer, Avinash, Ghosh, Prasenjit, Mukhopadhyay, Rabindra
Steering On-Center Feel and Yaw Response Enhancement through Optimization of System Level Characteristics2026-26-0082To be published on 01/16/2026
To export India based SUVs to European markets, change in steering position is required to suit vehicle driving condition. Ideally, RHD and LHD variants of a same vehicle should have similar level of ride and handling performance parameters. However, due to various packaging constraints and regulations, there is a possibility of minor change in hardpoints of steering or suspension system which may lead to different behaviour in terms of body roll and steering response. While cornering or double lane change maneuvers, difference in steering phase angles or steering stiffness or suspension hardpoints results in different roll behaviour as well understeer characteristics of the vehicle. The present study shows key parameters and optimization methodology to maintain same level of ride and handling performance in both RHD and LHD variants. Objective measurements and, physical kinematics and compliance tests were carried out with various configurations of RHD and LHD variants to understand
Hussain, Inzamam Ul, Kamarthi, Ashwin, Rewale, Pratik, Nehal, S B, Rasal, Shraddhesh, Naidu, Kethireddi
Systematic Study To Understand And Resolve Brake Pull In Commercial Vehicles Using Simulation And Proving Ground Tests2026-26-0083To be published on 01/16/2026
In traditional commercial vehicles with leaf spring suspension and Recirculating Ball Joint (RCBT) steering systems often experience undesirable pulling due to unsymmetrical steering mechanism during braking, especially when the suspension and steering hardpoints are not properly tuned. This study investigates the causes behind such pulling behavior, specifically focusing on brake steer and bump steer, which occur due to misalignments in the suspension and steering geometries. Brake steer happens when the braking forces generate a torque, causing the vehicle to pull towards one side. On the other hand, bump steer refers to the unwanted changes in the wheel alignment when the suspension undergoes travel, leading to instability or unintended steering input. These two phenomena, if not controlled, can result in undesirable vehicle handling, especially under heavy braking conditions. The study aims to understand and quantify these mechanisms, providing insights into how they can be
Pandhare, Vinay Ramakant, M, Anantha Padmnabhan, NIZAMPATNAM, BALARAMAKRISHNA, Londhe, Abhijit, Doundkar, Vikas
Agricultural tractor brake linkage efficiency prediction and correlation using Flexible Multibody Dynamics model2026-26-0103To be published on 01/16/2026
In agricultural tractors, braking actuation is usually done through control linkages consisting of a series of connected four-bar linkages with multiple pivots from the pedal to the brake pads. The quality of force transmission is critical as it directly affects the braking performance of the tractor. Forces measured at the end of the control linkage or brake pull rod often show deviation with theoretically-based mechanical advantage calculations. This is due to various factors such as linkage transmission angle, elasticity, and friction in joints not considered, which contribute to loss in force transfer. A standardized simulation method needs to be developed and validated to predict the losses in the control linkage system. In this paper, the author proposes a simulation approach using multi-body dynamics, which includes contribution factors such as transmission angle, linkage elasticity, and friction in joints. MBS model for brake linkage system for three different tractors
Subbaiyan, Prasanna Balaji, Nizampatnam, Balaramakrishna, Redkar, Dinesh, Arun, G, K, Vinoth, R, Sengottu, Paulraj, Lemuel
Evaluation of Methods used to Determine Vehicle Center of Gravity Height2026-26-0513To be published on 01/16/2026
This paper contains a study of the measurement accuracies of two methods commonly used by vehicle industries and other stakeholders to determine vehicle center of gravity (CG) height. The two methods, which both appear in international standards, are the Axle Lift method and the Stable Pendulum method. The Stable Pendulum method requires a dedicated swinging platform mechanism, but it is generally considered to be more accurate than the Axle Lift method. Both methods rely on equations for computing CG height that are based on static balance models of a vehicle tested at various pitch angles. For each method, the accuracy of the resulting CG height computations is a function of the individual measurements needed in the model equations. The individual measurements needed depend on the method used, but they include weights, angles, and distance measurements. A theoretical error analysis study is presented that provides insight into the accuracy of both methods given the uncertainty in the
Heydinger, Gary, Zagorski, Scott, Bartholomew, Meredith, Andreatta, Dale
Static Rollover Stability Analysis of Heavy Tipper vehicle2026-26-0090To be published on 01/16/2026
Heavy tipper vehicles are primarily utilized for transporting ores and construction materials. These vehicles often operate in challenging locations, such as mining sites, riverbeds, and stone quarries, where the roads are unpaved and characterized by highly uneven elevations in both the longitudinal and lateral directions of vehicle travel. During the unloading process, the tipper bodies are raised to significant heights, which increases the vehicle's centre of gravity, particularly if the payload material does not discharge quickly. Such conditions can lead to tipper rollover accidents, causing severe damage to life and substantial vehicle breakdowns. To analyse this issue, a study is conducted on the vehicle design parameters affecting the rollover stability of a 35-ton GVW tipper using multi-body simulations in ADAMS software. The tilt table test was simulated to determine the table angle at which wheel lift occurs. Initially, simulations are performed with the rigid body model
Vichare, Chaitanya Ashok, Patil, Sudhir, Gupta, Amit
Optimization of Electric Drive Unit Mounting for Vibration Isolation in EV Powertrains Using Multibody Dynamics2026-26-0080To be published on 01/16/2026
With growing significance of electric vehicles (EVs), their powertrains—while naturally quieter than internal combustion engine (ICE) powertrains—pose new NVH (Noise, Vibration, Harshness) challenges. These are triggered mainly from high-frequency disturbances caused by electric motors and gear interactions. Isolation of such excitations is essential for securing cabin refinement and customer expectations for acoustic comfort. This paper offers a simulation-based approach to optimal placement of the electric drive unit (EDU), which houses the electric motor and gearbox, with the objective of reducing vibration transfer to the chassis of the vehicle. The methodology explores the effect of spatial mount repositioning under actual dynamic load conditions through multibody dynamics (MBD) modeling and integrated optimizer using advanced multibody dynamics simulation software – Virtual Dynamics. The suggested workflow helps in effective investigation of mount positioning within packaging
Mane, Prashant, Shah, Swapnil, Back PhD, Arthur, Pinjari, Abrar, Emran, Ashraf, Mane PhD, Shrikala
Adaptive Economy Drive Mode Algorithm Development for Fuel Efficient Operation in Light Commercial Vehicle2026-26-0063To be published on 01/16/2026
In Commercial vehicles, during the transit of goods for delivery the vehicle is in laden condition and after delivery it returns in unladen condition. The engine is designed and calibrated to get good drivability in Gross Vehicle Weight (GVW) of the vehicle. When the vehicle is driven at unladen condition or partially laden condition, the vehicle is accelerated very high due to higher torque available from engine, leading to excessive fuel consumption. In some commercial vehicle models, Economy Drive mode option is available, in which the maximum torque delivered by engine is tapered to one level down to achieve better fuel economy. But in GVW condition with Economy Drive mode the driver may not feel the acceleration response and he tend to switch to Power mode. This technical paper describes Adaptive Economy Drive Mode algorithm development which operates with sufficient acceleration using optimum fuel. In Adaptive Economy Drive mode, there are 3 phases. The first phase is to sense or
U B, Gokulraj, S, Rajagopal, V, Sriram, M, James Arokiaraj
Decision-fatigue mitigation in Automotive HMI System2026-26-0652To be published on 01/16/2026
Abstract - With advent of digital displays in driver cabins in commercial vehicles, the drivers are getting offered with many features. Due to availability of vast number of features, drivers face decision fatigue in choosing the appropriate features. Many are unaware of all available functionalities displayed in the HMI System, leading to a bare minimum usage or complete neglect of helpful features. This not only affects the driving efficiency but also increases cognitive load, especially in complex driving scenarios. Instead of manually choosing between multiple settings, the driver can simply activate a recommendation mode, allowing the system to optimize selections dynamically. Novelty of this proposal focuses on introducing Intelligence in HMI Systems in such a way that it will maximize the usage index and reduce decision fatigue in drivers. To achieve this, an AI-driven recommendation system is introduced, based on User Customization and Adaptive Learning Model along with ML
K, Sunil, Dhoot, Disha
"Parametric Evaluation of Rolling Resistance in Bias & Radial Tyres and influence of key operational parameters under varying conditions."2026-26-0606To be published on 01/16/2026
Tyre rolling resistance is a fundamental parameter in automotive engineering, directly impacting vehicle fuel efficiency and overall performance. The Rolling Resistance Coefficient (CRR) is influenced by tyre construction, material properties, and operational conditions such as inflation pressure, vehicle speed, load, ambient temperature, and road surface roughness. This study investigates the influence of critical parameters—including test speed, inflation pressure, load, temperature, and slip angle—on the rolling resistance of tyres of various sizes. While previous research has predominantly focused on radial tyres, this paper extends the analysis to include bias-ply tyres, which remain widely used in ASEAN countries, including India. The findings aim to offer valuable insights for policymakers and researchers by examining the behaviour of bias tyres under real-world conditions. Special focus is given to the influence of slip and camber angles, with experiments conducted on passenger
Joshi, Amol, Khairatkar, Vyankatesh, Belavadi Venkataramaiah, Shamsundara
Design Robustness of Electronic Locking Differential for enhanced off-road performance2026-26-0502To be published on 01/16/2026
The Electronic Locking Differential (ELD) is a critical component for enhancing off-road vehicle performance by ensuring optimal traction in challenging terrains. This paper addresses intermittent engagement issues observed in the ELD system during off-road trials, which impacted its reliability and functionality. It presents a comprehensive study of design robustness improvements implemented to resolve these concerns and optimize the ELD’s performance, ensuring enhanced customer satisfaction in demanding off-road environments. The analysis begins with identifying factors contributing to the intermittent engagement and disengagement of the ELD system upon actuation. These factors include residual magnetism, material properties, temperature effects, and the stack-up characteristics of transfer path components under various boundary conditions. To address these challenges, three key design modifications were introduced: (1) reduction of residual magnetism through an increased air gap
S, Mohd Imtiaz, AP, Baaheedharan, Ghumare, Dheeraj, Kanagaraj, Pothiraj, Jain, Saurabh Kumar
Risk assessment of cold side components using quick modal analysis correlation technique.2026-26-0441To be published on 01/16/2026
Abstract: Modal analysis is performed to determine the natural frequencies and mode shapes of a structure or system. It helps engineers understand how a system vibrates and how external forces, such as mechanical loads, might excite unwanted resonances. To check the stresses due to vibration inputs, certain G levels are assumed, and stresses are scaled to those vibration levels. This gives an understanding of the stresses of component with respect to its EFR limit and design margins are calculated. But, assumed acceleration levels in pre-prototype stage level can over predict or under predict the design margins. A quick modal analysis corelation technique can be used by using test measured accelerations conducted at prototype stage of the program. In this work, a modal analysis corelation technique is used to perform risk assessment of intake manifold. The intake manifold failed due to high vibration levels which were not captured from high cycle fatigue analysis with assumed G-level
Bale, Shrikant Bhaskar, Bawache, Krushna
Sustainable Tyre- A Journey to Meet Future Requirements of Tyre Industry2026-26-0291To be published on 01/16/2026
Sustainability and environmentally friendly business practices are becoming essential. Tyre industries are embracing the green initiatives to reduce its impact on the environment by exploring the eco-friendly strategies. Starting from the ethical raw material sourcing to a creative recycling technique, strategies are widely distributing in every step of tyre manufacturing to disposition. Each stage of a tyre's life cycle viz. raw material procurement, manufacturing, transportation both upstream and downstream as well as during the end-of-life phases have an emission-saving potential. It is important to reduce emissions at every stage of tyre's lifecycle. We, JK Tyre has recently developed a Sustainable Tyre with 11% less GHG emission through sustainable raw material approach. Bio sourced or bio attributed raw materials like Styrene Butadiene Rubber (SBR), Polybutadiene Rubber (PBR), Rubber process oil (RPO) and Silica along with natural rubber (NR) had been used. Beside the raw
Bhandary, Tirthankar, Singha Roy, Sumit, Paliwal, Mukesh, Dasgupta, Saikat, Chattopadhyay, Dipankar, Das, Mahuya, Mukhopadhyay, Rabindra
Predictive SoC Management for Enhanced Recuperation Efficiency in Electric Vehicles2026-26-0154To be published on 01/16/2026
In recent years, the automotive industry has been looking into alternatives for conventional vehicles to promote a sustainable transportation future having a lesser carbon footprint. Electric Vehicles (EV) are a promising choice as they produce zero tail pipe emissions. However, even with the demand for EVs increasing, the charging infrastructure is still a concern, which leads to range anxiety. This necessitates the judicious use of battery charge and reduce the energy wastage occurring at any point. In EVs, regenerative braking is an additional option which helps in recuperating the battery energy during vehicle deceleration. The amount of energy recuperated mainly depends on the current State of Charge (SoC) of the battery and the battery temperature. Typically, the amount of recuperable energy reduces as the current SoC moves closer to 100%. Once this limit is reached, the excess energy available for recuperation is discharged through the brake resistor/pads. This paper proposes a
Barik, Madhusmita, S, Sethuraman, Aruljothi, Sathishkumar
Simulation Research on Torque Vectoring, Braking, Chassis control Strategies for Electric & hybrid Vehicles using System Simulation2026-26-0423To be published on 01/16/2026
Electric Vehicles and Plug-in Hybrids alleviate the energy crisis but pose a unique challenge for vehicle dynamics. Though significant developments in motor control strategy and energy density management are evolving, we face significant challenges in Torque Management with several ADAS features being integral part of the EV's/xHEV's. It demands high-fidelity physical and control model exchanges between electric-chassis, ride-handling, tire modelling, Steering Assist, powertrain and validate using 0D-1D platform. This paper explicates a unified strategy for improving overall vehicle performance by intelligently distributing and coordinating drive torque to enhance traction, stability, and drivability across diverse operating conditions through the co-simulation. Co-Simulation platform includes physical models in AMESIM, and control strategies integrated in MATLAB/Simulink. The platform features comprehensive representations of digital vehicle that requires detailed modelling of
Eruva, Patrickxavier, Sarapalli Ramachandran, Raghuveeran, Chougule, Sourabh, Natanamani-Pillai, Siva Subramanian, Scheider, Clement, Leclerc, Cedric, Natarajasundaram, Balasubramanian
Brake Judder Resolution through Experimental Testing2026-26-0587To be published on 01/16/2026
Brake judder is a critical concern in modern automotive systems, impacting both vehicle performance and passenger comfort. This phenomenon manifests as undesirable vibrations during braking, often caused by various factors such as vehicle architecture, different wheelbase, brake design considerations, load distribution, suspension characteristics etc. These vibrations not only compromise braking efficiency but also affect the overall driving experience, making it a priority issue for automotive engineers and researchers. This paper investigates the root causes of brake judder in a M3 Bus category vehicle having pneumatic brake system, focusing on its mechanical aspects and operational dynamics. By employing a combination of experimental testing and analytical evaluations, the study delves into the influence of brake torque generation and its consumption during vehicle deceleration for different wheelbase vehicles having similar brake system, revealing discrepancies that contribute to
Mundkar, Rameshwar, Shete, Rahul, Nayak, Nihar, Gavade, Sarjerao
Computer Vision Aided Methodology for Steering Position Detection2026-26-0631To be published on 01/16/2026
Steering angle is a critical parameter in vehicle dynamics, traditionally measured using Steering Angle Sensors (SAS). However, external sensors used for development testing often pose challenges due to their bulk, installation complexity, and additional costs. With the upcoming regulatory requirements related to driver drowsiness detection, vehicles will incorporate cameras in near future. This study explores an innovative approach to repurpose the same camera for steering angle measurement, eliminating the need for dedicated sensors and reducing costs significantly. The proposed method utilizes colored tapes or visible markers affixed to the steering wheel, with a strategically placed camera capturing steering movement. Depending on requirements, various types of cameras (including thermal) can be deployed at different positions (front, back, or side). The vehicle's ECU employs an advanced object detection algorithm to track the movement of these markers, subsequently calculating the
TP, Amal, Priyadasini, Shishira
Generative AI based methodology for Road Profile Mix Creation2026-26-0674To be published on 01/16/2026
The acquisition of road profile data is crucial for various automotive testing applications, including vehicle dynamics analysis, chassis endurance tests, and simulation of vehicle-road interactions. This is necessary for conducting virtual tests to accelerate research and development processes and can significantly reduce testing costs. However, most of the on-road measurements lack comprehensive and relevant road profile data. Conducting on-road trials to acquire this data is a laborious and time-consuming process, often impeded by logistical and environmental challenges. This research proposes a generative AI-based methodology for creating diverse and realistic road profile mixes from the existing on-road dataset of front axle displacement and road profile measured with a laser sensor. By leveraging advanced machine learning techniques, the proposed approach seeks to generate synthetic road profiles that accurately reflect real-world conditions, thereby reducing the dependency on
Rajappan, Dinesh Kumar, Venkatesh, Anirudh Anand, R, Suresh, N, Gopi Kannan
Multibody Dynamic Analysis of Belt-Type CVT Systems in Two-Wheelers: A Study on Slip, Misalignment, and Transmission Efficiency2026-26-0079To be published on 01/16/2026
More efficient drivetrain technologies are in greater demand in the two-wheeler market as a result of the introduction of BS6.2 emission standards. In order to satisfy these performance and regulatory requirements, Continuously Variable Transmission (CVT) systems—which are renowned for their stepless gear shifting and increased fuel efficiency—are being given more and more consideration. However, because CVT is nonlinear and multibody dynamic, accurately predicting its behavior is still a difficult task. With an emphasis on variables like belt slip, pulley misalignment, and transmission efficiency, this study provides a thorough multibody dynamic analysis of a belt-type CVT system used in two-wheelers. High-fidelity analysis of the belt-pulley interaction under various load and speed conditions is now possible thanks to the development of a novel modeling methodology using advanced multibody dynamics simulation software – Virtual Dynamics. The method makes early design validation
Mane, Prashant, Shah, Swapnil, Voncken PhD, Antonius, Pinjari, Abrar, Emran, Ashraf, Mane PhD, Shrikala
Machine Learning Approach to ISO Road Class Prediction Using Multiple Linear Regression2026-26-0667To be published on 01/16/2026
The inertial profiler methodology is traditionally employed in RLDA (Road Load Data Acquisition) to measure road profiles and classify test routes into ISO road classes. However, this approach demands significant time and effort during instrumentation. Also, during data acquisition, laser height sensor data is affected especially during adverse conditions such as rainy seasons or on surfaces with improper reflectivity. Additionally, substantial resources are required for data processing to convert raw measurements into road classifications. To address these challenges, an initial attempt was made to establish a relationship between axle acceleration responses and road profiles, enabling axle acceleration measurements during RLDA to predict ISO road classes. However, this approach relied on a simple linear model that considered only axle acceleration responses, rendering the predictions susceptible to inaccuracies due to varying parameters such as vehicle speed. To overcome these
P, Praveen Kumar, P, Dayalan, Sriramulu, Yoganandam
Advance techniques to optimize Variable Gear Ratio steering for high Centre of Gravity vehicles.2026-26-0086To be published on 01/16/2026
High center of gravity (CG) and moderate Wheel track vehicles such compact SUVs has comparatively low static stability factor (SSF). Making them unstable and highly susceptible for rollover. On the top of that, to enhance the ease of maneuverability in densely populated areas, it is required to have a minimal turning circle diameter (TCD). To do so, variable gear ratio (VGR) steering stands superior to conventional constant gear ratio (CGR) steering, benefiting in both improved roll stability and agility to manoeuvre in compact spaces. To fine-tune VGR steering for specific vehicle requirements, Driver-in-the-Loop (DIL) simulation is used. This method allows for precise adjustments based on real-world driving conditions, ensuring the VGR steering C-factor curve is optimized for ideal vehicle handling performance in on-center, off-center, and transition regions of the steering wheel angle (SWA). Metrics such as SWA gradient at different lateral accelerations and C-factor transitions for
Rewale, Pratik, Kopiec, Jakub, Kumar, Deva, Rasal, Shraddhesh, Hussain, Inzamam, Nehal, S B
Influence of Bushing Stiffness Measurement Methodology on Axle Elasto-Kinematics2026-26-0094To be published on 01/16/2026
The handling of a vehicle is crucial to the perception of its dynamic characteristics, such as comfort, stability, composure, sportiness, and precision. Kinematics and elasto-kinematics, also known as Kinematics and Compliance (K&C), form the basis of an automobile's handling characteristics. Kinematics focuses on the movement of suspension components, including wheels, axles, and linkages, and how these movements relate to the vehicle's body motion. Compliance refers to the suspension's ability to deform under load, primarily due to the flexibility of springs, bushings, and other elastic components. Elastomer bushings, as flexible elements in the kinematic chain, significantly impact K&C and require a detailed study. Suspension bush stiffness is typically measured through static and dynamic tests, in various directions - radial, axial, torsional, etc. Tests involve applying a force or torque and measuring the resulting deflection and/or rotation. These measurements are used to
Avhad, Anish
Development of a High-Fidelity Vehicle Dynamics Model with Rear-Wheel Active Roll Control for Improved Stability2026-26-0093To be published on 01/16/2026
This work introduces a unified vehicle dynamics framework that combines detailed modeling and active control to enhance ride comfort and handling stability. A full 12-degree-of-freedom vehicle model is developed to simulate dynamic responses across a range of driving conditions. Unlike conventional approaches, this model incorporates both linear and nonlinear tire behavior, enabling more accurate prediction of vehicle motion. To further improve performance, an active roll control mechanism is proposed, utilizing rear-wheel suspension actuators to counteract undesired body roll and yaw instabilities. A novel co-simulation environment is established by coupling MATLAB/Simulink-based control strategies with high-fidelity multibody dynamics from ADAMS Car. The model is calibrated and validated using experimental data from an instrumented test vehicle. Results show that the integrated control system significantly reduces critical parameters such as roll angle, yaw rate deviation, and
Duraikannu, Dinesh, DUMPALA, GANGI REDDY
Reverse Engineering and Digital Twins in Powertrain Design: Enhancing Performance and Sustainability2026-26-0065To be published on 01/16/2026
This study explores the application of reverse engineering (RE) and digital twin (DT) technology in the design and optimization of advanced powertrain systems. Traditional approaches to powertrain development often rely on legacy designs with limited adaptability to modern efficiency and emission standards. In this work, we present a methodology combining 3D scanning, computational modeling, and machine learning to reconstruct, analyze, and enhance internal combustion engines (ICEs) and electric vehicle (EV) drivetrains. By digitizing physical components through RE, we generate high-fidelity DT models that enable virtual testing, performance prediction, and iterative improvement without costly physical prototyping. Key innovations include a novel mesh refinement technique for scanned geometries and a hybrid simulation framework integrating finite element analysis (FEA) and multi-body dynamics (MBD). Our case study demonstrates a 12% increase in thermal efficiency for a retrofitted ICE
Bernikov, Mark Alexandrovich, Kurmaev, Rinat
Optimizing Vehicle Dynamics: A Methodology for Reducing Correlation Gaps2026-26-0091To be published on 01/16/2026
In the highly competitive automotive industry, final design decisions are often made early in the product development cycle. However, physical prototypes may exhibit deviations from nominal specifications due to design tolerances, manufacturing tolerances, stiffness element fitment, and other noise factors. These deviations can lead to significant performance discrepancies (correlation gaps) between real-world performance and the digital twin representation created during the design phase. Repeatedly measuring all system parameters to account for these differences can be both costly and impractical. This research aims to bridge the gap between digital and physical models by identifying key system parameters from system characteristic data generated through controlled dynamic testing. Specifically, dynamic load cases are conducted using a 4-poster test rig, where vehicle responses are recorded at various suspension locations under controlled conditions. By analyzing these target
Verma, Rahul Ranjan, Goli, Naga Aswani Kumar, PRASAD, TEJ PRATAP
Modelling and Simulation of Key Vehicle Dynamics Parameters for a Conceptual Race Car2026-26-0085To be published on 01/16/2026
Abstract Vehicle dynamics is a vital area of automotive engineering that focuses on analysing how a vehicle responds to driver inputs and external factors like road conditions and environmental influences. Achieving optimal performance, safety, and ride comfort requires a detailed understanding of longitudinal, lateral, and vertical dynamic behaviour. The objective of this paper is to develop and validate the model of a concept Race car and evaluate its vehicle dynamics behaviour using IPG CarMaker, a high-fidelity virtual testing environment widely used in industry. The model incorporates a range of vehicle parameters, including suspension parameters like spring and damper characteristics, mass distribution, tire properties and powertrain parameters. The evaluation is done using standard ISO test manoeuvres, including Constant Radius turn test (ISO 4138), Sine Steer test (ISO 8725) and other standard tests like Acceleration, Braking along with Ride and Comfort classification (as per
Agrewale, Mohammad Rafiq B., Vaish, Ujjwal
Digital Twin-Enhanced Chassis Dynamometer for EV Drivetrain Testing2026-26-0363To be published on 01/16/2026
Accurate prediction of drivetrain performance and energy efficiency in electric vehicles (EVs) remains a challenge due to the limitations of conventional chassis dynamometer testing, which often overlooks dynamic vehicle-roller interactions, suspension responses, and regenerative braking effects. This paper presents a novel digital twin-enabled testing framework using a compact, two-roller chassis dynamometer integrated with real-time multibody dynamics and electromechanical co-simulation. The physical test bench is coupled with a virtual model of the EV, including suspension geometry, rear-to-front axle load distribution, tire–roller contact mechanics, and motor-inverter dynamics. By enabling bi-directional data exchange between the physical and virtual domains, the system emulates real-world load shifts, torque demand variations, and energy recovery under standardized drive cycles. This integrated approach enhances simulation fidelity, supports certification-compliant testing, and
Kumar, Akhilesh, V, Yashvati
Boosting the development of a BEV Rear Twist Beam suspension through a pioneering approach: ADAMS Real Time on Driving simulator2026-26-0397To be published on 01/16/2026
Twist beam suspensions are widely utilised in passenger vehicles because of their simplicity and cost-efficiency, yet they provide engineers with a complex challenge as their performance depends entirely upon the structural properties of the beam itself. Traditional methodologies rely on the generation of Modal Neutral Files (MNF) based upon vehicle dynamics requirements and packaging constraints, which is a highly time-consuming process that starts failing to fulfil the demands of a market where development times are being exponentially reduced. Besides this, part of flexible body’s real behaviour might be lost in the process of converting multibody models into parametric ones, which, in turn, presents difficulties in modifying compliant-related items. Thanks to a novel approach followed jointly by Mahindra and IDIADA, quick identification and optimisation of key tuneable items is achieved by employing a hybrid solution that combines full flexible and FE elements in ADAMS Car
Osorio, Alejandro García, Prabhakara Rao, Vageesh, Asthana, Shivam, Rasal, Shraddhesh
Effect of the Flow Forming Process on the Mechanical properties and Microstructure of GDC & LPDC cast aluminum alloy wheels.2026-26-0298To be published on 01/16/2026
Aluminum alloy wheels have become the preferred choice over steel wheels due to their lightweight nature, enhanced aesthetics, and contribution to improved fuel efficiency. Traditionally, these wheels are manufactured using methods such as Gravity Die Casting (GDC) [1] or Low Pressure Die Casting (LPDC) [2]. As vehicle dynamics engineers continue to increase tire sizes to optimize handling performance, the corresponding increase in wheel rim size and weight poses a challenge for maintaining low unsprung mass, which is critical for ride quality. To address this, weight reduction has become a priority. Flow forming [3,4], an advanced wheel production technique, offers a solution for reducing rim weight. This process employs high-pressure rollers to shape a metal disc into a wheel, specifically deforming the rim section while leaving the spoke and hub regions unaffected. By decreasing rim thickness, flow forming not only reduces overall wheel weight but also enhances strength and
Singh, Ram Krishnan, Medaboyina, HarshaVardhan, G K, Balaji, Gopalan, Vijaysankar, SUNDARAM, RAGHUPATHI, Paua, Ketan
Optimizing Stick Slip Performance in Automotive Interiors by Material Selection, Additives, and Design Strategies2026-26-0325To be published on 01/16/2026
The automotive industry is highly competitive, especially in terms of design and perceived quality. The use of hard plastics with a high gloss finish is driven by styling trends and the push towards zero gaps, making interfaces critical. In-cabin mood lighting is another feature being offered as a theme for interiors. Dashboard or cockpit designs often incorporate a significant amount of polycarbonate-acrylonitrile butadiene styrene (PC-ABS) and polycarbonate (PC). These materials provide strength and design flexibility but have the disadvantage of material incompatibility when used together, leading to stick-slip phenomena. Traditionally, felt tapes were used as interface isolation to solve this problem, but this increased manufacturing costs and assembly complications. The study focuses on the stick-slip phenomenon and material interface modifications. Specifically, it examines selecting the right surface finish on one side of the PC & PC-ABS interface to change adhesion and friction
Mohammed, Riyazuddin, R, Prasath, Rahman, Shafeeq
DC Link Capacitor Size Reduction Using Phase-Shifted PWM Techniques for Pole Phase Modulated Induction Machine Drive2026-26-0170To be published on 01/16/2026
Multiphase machines i.e. electrical machines with more than three phases have many advantages compared to the three-phase machines for high power density applications. The major advantages of multiphase machines include lower space harmonics thereby reduced losses and improved efficiency, reduced torque pulsations leading to lesser vibrations and acoustical noise, higher fault tolerance which retains the self-starting ability with minimum deration in the output power in case of fault in one or more phases and enhancement of torque density by adding higher order harmonic currents into the stator currents. Requirement of power electronic switches with reduced rating compared three phase motor drives for a given power rating is another important advantage which supports employing multiphase machines in high power applications. Wider speed and torque ranges are other important requirements of a drive for high power traction and propulsion application. Conventional machines need to be over
A, Rajeshwari
Driver-in-the-Loop Optimization of Tire-Vehicle Dynamics using Virtual Tire Development approach through CD Tire Models2026-26-0099To be published on 01/16/2026
This study provides a virtual development process using VI-Grade Driving Simulator and Adams simulation integrating CD tire models to modify all-terrain tire performance for an altered and new proposed version of an existing production vehicle. The proposed alteration introduces ride height changes, weight distribution changes, and centre of gravity changes from existing vehicle design. The proposed new vehicle variant also introduces tire change from highway terrain type to all-terrain type as it was intended to deliver some off-roading capabilities, thereby vehicle dynamics and kinematics recalibration & tuning required. The conventional development cycles through physical prototypes are time-consuming and expensive. Alternatively, this solution combines high-fidelity tire simulation, driver-in-the-loop (DIL) simulation, and multi-body dynamics analysis to reduce development time and prototype cycles. The proposed method begins with baseline correlation, augmenting Adams vehicle
Shrivastava, Apoorv, Asthana, Shivam
Evaluation of compound planetary gear set loads by multibody dynamic approach with help of Adams/Gear AT2026-26-0463To be published on 01/16/2026
Planetary gear systems, commonly used in automotive applications for their compact size and high reduction ratios, comprise four key components: a sun gear, planet gears, an internal annulus (or ring) gear, and a carrier. However, for compound planetaries, comprising meshed planets, the high torques generated within these gear trains can create substantial gear forces, which are then transmitted to the gear bearings. This can lead to premature failure of either the bearings or the gear teeth themselves. Therefore, accurately evaluating these loads under various operating conditions are essential for ensuring the gear train's reliability and preventing such failures. Accurate force analysis is crucial for optimizing overall gear system performance. This includes analyzing gear tooth forces, system torques and bearing loads. However, incorporating both micro and macro gear parameters into analytical calculations is extremely complex. Multibody dynamics simulation offers a powerful and
Deshmukh, Shardul, Kakade, Shriram
Reliability of Rubber Grommets by Stochastic Analysis of Geometric Tolerances2026-26-0501To be published on 01/16/2026
Manufacturing tolerances pose considerable challenges in the production of rubber-based components, often leading to dimensional variations that can compromise overall product reliability. These inconsistencies may result in a range of functional issues, including poor sealing, excessive wear, misfit during assembly, and premature failure. Among these components, grommets are especially sensitive due to the complex, non-linear behavior of rubber materials, making precise dimensional control critical to ensure consistent and dependable performance. Even minor deviations in grommet geometry can trigger substantial assembly difficulties. Issues such as misalignment, buckling, insertion challenges, and potential damage to neighboring parts are commonly encountered. These complications typically require multiple rounds of design revisions and physical testing, which extend development timelines and significantly increase production costs. Real-world observations from various automotive
Beesetti, Siva, Hattarke, Mallikarjun, James Aricatt, John, PATHAN, ERAM
Optimized Panel Design for Reducing Seal Squeak and Chucking in Door & Body Seals2026-26-0341To be published on 01/16/2026
Quieter cabins in an automobile are the new era, they provide customers with pleasurable driving experience. Squeak and Rattle are spoil sport for any OEM that aim to improvise customer driving experience. Their nonlinear nature makes it difficult to formulate design frontloading methods. The issue of seals rubbing against the body & door interface is a clear sign of seal squeak & seal chucking. Seals are applied with anti-friction coatings to avoid stick slip phenomena between EPDM and painted panel. Primary root cause for seal squeak is coating erosion. The challenge lies in determining whether the body or the closure side contributes to the seal issue. This paper presents a distinctive approach for identifying the seal squeaking noise and enriches on the new modelling methods for seal interaction with door and body interfaces using FE software. The proposed method was able to highlight the locations along the door-body interface for squeak noise. The approach for reducing the
H, RAVISHANKAR, C M, MITHUN, MICHAEL STEPHAN, NAVIN ESTAC RAJA, Mohammed, Riyazuddin
Design of the BIW structure for battery pack protection in case of side pole impact.2026-26-0025To be published on 01/16/2026
Electric vehicles (EVs) are becoming more popular than Internal Combustion Engine (ICE) powered vehicles, but their battery and motor components elevate their Gross Vehicle Weight (GVW), posing unique collision risks. Manufacturers strategically mount the high voltage (HV) battery packs under the passenger compartment to lower the Centre of Gravity and shield them from the front impacts. However, side impacts remain a concern, as the battery deformation in such instances could trigger fires or explosions, endangering occupants. To address this, crashworthiness designs adhere to New Car Assessment Program (NCAP) standards, particularly against side pole impact and side mobile barrier impact. Unlike the frontal section of BIW, which typically has larger crush space to absorb the crash energy, extensive design attention is required to the vehicle's side structure to absorb pole impacts without transmitting excessive force to the battery pack. Utilizing aluminium extrusions and sheet
Nivesh, Dharun, NAMANI, Prasad, Ramaraj, Rajasekar
Contradictions of Automotive NVH with other Vehicle Performance and TRIZ tools for Innovative problem solving2026-26-0347To be published on 01/16/2026
For safety towards Automotive engineering often faces design contradictions, particularly in Noise, Vibration, and Harshness (NVH) optimization. Traditional approaches rely on trade-offs, but TRIZ (Theory of Inventive Problem Solving) offers a structured methodology to resolve contradictions innovatively. This paper explores in depth the TRIZ-based solutions for 2 key NVH challenges: (1) exhaust systems requiring noise reduction while maintaining low engine back-pressure, (2) engine mounts requiring both softness for vibration isolation and hardness for durability& vehicle stability. By applying principles such as segmentation, dynamization, parameter change, cheap short living objects or mechanics substitution, the novel solutions are proposed to achieve superior performance without traditional compromises. Tuneable valves in the path of the exhaust gas flow and the power-train mounting focused on its Torque Roll Axis were shown to exemplify the TRIZ problem solving effectiveness
A, Milind Ambardekar
Guidelines for Repair Process Evaluation of Fiber Reinforced Composite Bonded StructureAIR6292 (Current)11/26/2025
The SAE Aerospace Information Report (AIR) is intended to be used as a process verification guide for evaluating implementation of key factors in bonded repair of fiber reinforced composite structure in a repair shop environment. The guide will be used in conjunction with a regulatory approved and substantiated repair, and is intended to promote consistency and reliability.
AMS CACRC Commercial Aircraft Composite Repair Committee
Guidelines for Repair Process Evaluation of Aluminum Bonded StructureAIR6291A (Current)11/26/2025
This SAE Aerospace Information Report (AIR) is intended to be used as a process verification guide for evaluating implementation of key factors in repair of metal bond parts or assemblies in a repair shop environment. This guide is to be used in conjunction with a regulatory approved and substantiated repair, and is intended to promote consistency and reliability.
AMS CACRC Commercial Aircraft Composite Repair Committee
Arresting Hook Installation, Land-Based AircraftARP1538C (Current)11/11/2025
This SAE Aerospace Recommended Practice (ARP) covers the recommended criteria and performance requirements for the design and installation of land-based aircraft emergency and operational arresting hooks for use on runway arresting systems. Design criteria for fully operational hooks and for carrier-based aircraft hook installations are contained in specification MIL-A-18717.
A-5B Gears, Struts and Couplings CommitteeNEW
Basic Science and Art of Aircraft Wreckage ReconstructionR-48004/23/2025
Basic Science and Art of Aircraft Wreckage Reconstruction is a unique title which addresses important aspects of investigating crashes, who does this kind of work, and how a healthy attitude and open mind are required to properly perform investigations. It also discusses what to expect from the on-scene part of the investigation, and the fundamental approaches to common types of wreckage reconstruction. Written by Don Knutson, a veteran of this industry, Basic Science and Art of Aircraft Wreckage Reconstruction is intended for the practitioner, student, or those who are simply curious about how aircraft wreckage is reconstructed. Full references are provided in the various chapters for additional reading and research. Many examples of aircraft crash scenarios and circumstances are presented in a "generic" form but relate to actual investigations, which should prove as a useful investigative resource whether you are an apprentice or an experience professional with a government aviation
Knutson, Donald F.
Impact of Ordinal Proximity of Frequency Components on the Auditory Perception of Engine Knocking2024-32-003204/18/2025
This study examines the acoustic properties of engine-knocking sounds in gasoline engines, arising from misfires during spark ignition that negatively affect driving performance. The aim was to understand the frequency characteristics of acceleration sounds and their connection to the proximity of the order components. The study also explores “booming,” where two different frequencies of sounds occur simultaneously, potentially linked to the unpleasant nature of engine knocking. Using a sinusoidal model, we generated engine acceleration sound models with 5th-, 10th-, and 15th-order components, including engine knocking. Two types of sound stimuli were created: one with the original amplitude (OA) and one with a constant amplitude (CA) for each component order, emphasizing the order-component proximity in CA sounds. Aural experiments with 10 participants in an anechoic room using headphones and the MUSHRA method revealed an inverse relationship between OA and CA ratings as the component
Suzuki, Ryuhei, Ishimitsu, Shunsuke, Nitta, Misaki, Sakakibara, Mika, Hakozaki, Tomoyuki, Fujikawa, Satoshi, Iwata, Kiyoaki, Matsumoto, Mitsunori, Kikuchi, Masakazu
Study on Motorcycle Rider Model Using Reinforcement Learning - Learning Examples Including Following Target Velocity and Basic Research on Rider Proficiency2024-32-002804/18/2025
In this study, an initial approach using deep reinforcement learning to replicate the complex behaviors of motorcycle riders was presented. Three learning examples were demonstrated: following a target velocity, maintaining stability at low speeds, and following a target trajectory. These examples serve as a starting point for further research. Additionally, the proficiency of the constructed models was examined using rider proficiency evaluation methods developed in previous studies. Initial results indicated that the models have the potential to mimic real rider behaviors; however, challenges such as differences between the model’s output and what humans can produce were also identified for future work.
Mitsuhashi, Yasuhiro, Momiyama, Yoshitaka, Yabe, Noboru
Necessity of Body Torsional Rigidity of Personal Mobility Vehicles (PMVs) with an Inward Tilting Mechanism2024-32-001304/18/2025
In traditional four-wheeled automobiles, the imbalance between the roll moment, which is the product of the centrifugal force during a turn acting on the center of gravity and the height of the center of gravity, and roll stiffness, which is the product of the left-right difference in tire vertical load and the tread width and commonly used among automotive suspension engineers, of the front and rear sections necessitates body torsional rigidity. However, there is a lack of specific cases and guidelines for constructing the body structure of three-wheeled PMVs (Personal Mobility Vehicles) with a tilting mechanism from the perspective of vehicle dynamics characteristics. In this paper, the basic considerations related to the dynamics of such three-wheeled PMVs are investigated. We use the term “torsional rigidity” to refer to the stiffness as the torsional deformation of the body itself, and the term “roll stiffness” to refer to the moment that counteracts the roll moment during a turn
Haraguchi, Tetsunori, Kaneko, Tetsuya
Identification of Input Force and Contribution for Electric Power UnitUtilizing Virtual Point2024-32-001504/18/2025
In this study, vibration characteristics inside an electric power unit at gravity center where direct measurement is impossible were estimated by using virtual point transformation to consider guideline for effective countermeasures to the structure or generated force characteristics inside the power source. Vibration acceleration, transfer function and the generated force in operation at the gravity center of the electrical power source were obtained by vibration characteristics at around the power source which can be measured directly. In addition, the transfer functions from the gravity center to the power source attachment points on the product were also estimated. And then, the contribution from the gravity center to the power unit attachment point was obtained by multiplying generated force with the transfer function. As results, the obtained total contribution was almost same with the actual measured vibration at the attachment point. Furthermore, the rotational contribution
Kubo, Ryoma, Hara, Kenta, Yoshida, Junji
Feasibility of Road Longitudinal Profiles for Automated Vehicles Based on Vehicle Dynamics2025-01-715003/19/2025
With the development and maturity of new generation digital technologies such as artificial intelligence, Internet of Things, and 5G mobile communication, their integration with physical products is becoming increasingly seamless. Automobiles serve as a prime example in this regard. In recent years, automated vehicle (AV) technologies have emerged as a prominent focal point, witnessing an escalating acceptance in the market and a growing number of self-driving vehicles on the roads, existing roads are primarily designed for traditional human-driven vehicles (HVs). Due to the differences in perception between automated systems and human drivers, it is essential to assess AVs' feasibility to current road infrastructure. This paper analyzes the safety and comfort of automated vehicles equipped with adaptive cruise control systems (ACC-AVs) on longitudinal road profiles from the perspective of vehicle dynamics. Firstly, a co-simulation platform integrating PreScan, CarSim, and Simulink
Li, Zezhou, Cai, Mingmao, Gu, Tianqi, Yu, Bin
Analysis of Left-Turn Mixed Traffic Flow Dynamics at Y-Shaped Signalized Intersections Using Cellular Automata2025-01-720402/21/2025
Through the method of on-site video observation, this study divides the intersection area into three parts according to the road traffic characteristics of the Y-shaped signalized intersections, and at the same time obtains the relevant parameters. These parameters include the left-turn speed and traffic density of motor vehicles within both the internal and exit areas, the frequency of lane-changing and queuing behaviors of non-motorized vehicles in the internal area, and the left-turn speed and traffic density of non-motorized vehicles in both the internal and exit areas. The data extraction and analysis of the parameters provide strong data support for further analysis of the subsequent mixed traffic flow. A cellular automaton model is developed using the intersection’s exit area as the scenario. The exit area is divided into three lanes based on the queuing patterns of mixed traffic. Corresponding traffic rules are established according to the traffic density of motorized and non
Yuan, Li, Liu, Xiaowei
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