Browse Topic: Materials properties

Items (14,254)

Fatigue Analysis of Motorcycle Rear Swing Arm on Different Road Surfaces

2024-32-004604/18/2025

The rear swing arm, a crucial motorcycle component, connects the frame and wheel, absorbing the vehicle’s load and various road impacts. Over time, these forces can damage the swing arm, highlighting the need for robust design to ensure safety. Identifying potential vulnerabilities through simulation reduces the risk of failure during the design phase. This study performs a detailed fatigue analysis of the swing arm across different road conditions. Data for this research were collected from real-vehicle experiments and simulation analyses, ensuring accuracy by comparing against actual performance. Following CNS 15819-5 standards, road surfaces such as poorly maintained, bumpy, and uneven roads were tested. Using Motion View, a comprehensive multi-body dynamic model was created for thorough fatigue analysis. The results identified the most stress-prone areas on the swing arm, with maximum stress recorded at 109.6N on poorly maintained roads, 218.3N on bumpy surfaces, and 104.8N on

Chiou, Yi-Hau, Hwang, Hsiu-Ying, Huang, Liang-Yu

bp w rev

bestPractice204/08/2025

sfg

Mechanical Property Analysis of Triply Periodic Minimal Surface Structure with a Novel Hybrid Structure

2025-01-8215

04/03/2025

Abstract Triply periodic minimal surface (TPMS) structure, demonstrates significant advantages in vehicle design due to its excellent lightweight characteristics and mechanical properties. To enhance the mechanical properties of TPMS structures, this study proposes a novel hybrid TPMS structure by combining Primitive and Gyroid structures using level set equations. Following this, samples were fabricated using selective laser sintering (SLS). Finite element models for compression simulation were constructed by employing different meshing strategies to compare the accuracy and simulation efficiency. Subsequently, the mechanical properties of different configurations were comprehensively investigated through uniaxial compression testing and finite element analysis (FEA). The findings indicate a good agreement between the experimental and simulation results, demonstrating the validity and accuracy of the simulation model. For TPMS structures with a relative density of 30%, meshing with

Tang, Haiyuan, Xu, Dexing, Sun, Xiaowang, Wang, Xianhui, Wang, Liangmo, Wang, Tao

JMS BP initial product

jms_bp_104/01/2025

JMS BP initial product

AESQ Steering Group

Title

bestPractice103/31/2025

Scope

Characterization and Aluminum Recovery from Chemical Milling Sludge in Aerospace Industry

2025-01-501603/21/2025

The chemical milling process used in the aerospace industry generates substantial metallic residue in the etching bath, referred to as chemical milling sludge (CMS). The direct disposal of CMS into the environment leads to ecological deterioration and economic losses. This study focused on the recovery of aluminum from the aerospace industry CMS, aiming to mitigate environmental harm and enhance resource efficiency. The energy-dispersive X-ray (EDX) analysis revealed that the aluminum content in extracted CMS increased significantly to 95.86%, compared to 28.98% in non-extracted sludge. The XRD analysis of the CMS extracted samples also revealed the presence of increased Al2O3. The surface morphology study suggested the irregularly shaped particles with large chunks, and fine granules were observed on CMS. The yield of Al2O3 was observed to be 35.9% (wt) prior to the calcination process followed by 12.1% (wt) after calcination. The phytotoxicity study indicated that the CMS inhibited

Prasad, Jag, Sonwani, Ravi Kumar

automation test jms - title

SAE-PP-0946501/31/2025

automation test jms - abstact

Rickard, Christopher

Performance Analysis of Graphene-Coated Heat Pipe Heat Exchangers for Automobile Exhaust Cooling and Purification

2025-01-500601/23/2025

This research investigates the development of a heat pipe heat exchanger coated with graphene for cooling and purification of automobile exhausts. The heat exchanger directly affects the performance of the engine because proper heat dissipation and transfer can improve engine performance, reduce fuel consumption, and decrease the emission. Moreover, this effect is much more noticeable on coated heat pipes because of the enhanced thermal conductivity and mechanical properties of the graphene films. A heat null emitted by internal combustion engines was used in the experimental setup to test the thermal performance, cooling efficiency, and purification efficiency of the newly designed in-house exhaust simulation system where the new heat pipes were inserted. The results of the experiment show that the heat pipes have very high thermal performance as the efficiency of the heat pipes was calculated to be around 85%. Furthermore, the temperature decrease over the surfaces of the heat

Karthigairajan, M., Seeniappan, Kaliappan, Balaji, N., Natrayan, L., Sheik, Salman Basha, Ravi, D.

Analyses of Cold Thermal Energy Storage Systems Using Eutectic Mixtures of Inorganic Hydrated Salts as Phase Change Materials

2025-01-500301/23/2025

Cold thermal energy storage using phase changing materials is being researched to find freezing and thawing points. The use of inorganic hydrated salts, a type of phase changing material (PCM) used in cold energy storage systems without the use of existing renewable energy systems, allows for a longer cooling effect and saves energy. A high volumetric storage density and relatively high thermal conductivity make hydrated salts suitable materials for thermal energy storage. They can be used only as inorganic mixtures or else they can also be used as eutectic mixtures, which involve mixtures of inorganic–inorganic salts or simply a combination of two or more inorganic salts. This research deals with eutectic mixtures, which are 4% KNO3 + 96% H2O, 4% NaHCO3 + 96% H2O, and 2% KNO3 + 2% NaHCO3 + 96% H2O. Three different novel eutectic mixtures were examined and found a suitable mixture for a cold thermal energy system. An efficient phase change approach involving 2% KNO3 + 2% NaHCO3 + 96

Vasanthkumar, P., Santhoshkumar, A., Gopika, P., Murali, M., Meera, C.

testing author affiliations

SAE-PP-0945801/10/2025

test

SintzADMIn, Jeneane, Gatts, Joshua, GattsCurator, Josh, GattsCurator2, Josh, GattsCurator2, Josh

Aviation Safety Expert Unites Industry to Safeguard Aviation Supply Chain

TBMG-5212812/01/2024

In the summer of 2023, a receiving clerk in the procurement department of TAP Air Portugal, a Lisbon-based airline, made a curious discovery: A $65 engine part that should have appeared brandnew showed signs of significant wear. The clerk checked the documentation from the London-based parts supplier and noticed that the submitted documentation was also suspicious.

New Battery Cathode Material Could Revolutionize EV Market and Energy Storage

TBMG-5214212/01/2024

A multi-institutional research team led by Hailong Chen, an Associate Professor with appointments in the George W. Woodruff School of Mechanical Engineering and the School of Materials Science and Engineering, has developed a new, low-cost cathode that could radically improve lithium-ion batteries (LIBs) — potentially transforming the electric vehicle (EV) market and large-scale energy storage systems.

Scientists Fuse Simulations and Machine Learning to Accelerate Novel Additively Manufactured Materials

TBMG-5212712/01/2024

Researchers at the Johns Hopkins Applied Physics Laboratory (APL) in Laurel, Maryland, have demonstrated a novel approach for applying machine learning to predict microstructures produced by a widely used additive manufacturing technique. Their approach promises to dramatically reduce the time and cost of developing materials with tailored physical properties and will soon be implemented on a NASA-funded effort focused on creation of a digital twin.

testing exclusion rules

SAE-PP-0945111/05/2024

testing

SintzADMIn, Jeneane

Schey’s Tribology in Metalworking: Friction, Lubrication, and Wear

B-ASM-05702/28/2024

Schey’s Tribology in Metalworking—Friction, Lubrication, and Wear is an update to the seminal text Tribology in Metalworking by John Schey, originally published by ASM International in 1983. The 1983 first edition served as a recognized essential resource for researchers in the fields of manufacturing tribology and metal forming for many decades. This 2023 update preserves the essential information in that first edition but provides a thorough update, including a description of the significant advances in tribological research and detailed information for every metal forming process.

Dynamic Mechanical and Thermal Properties of Polymer-Coated Jute Fibers for Enhanced Automotive Parts

2024-01-501902/12/2024

Automobile parts often require materials that offer high strength and durability. With the continuous push for environmentally friendly solutions, natural fibers such as jute have emerged as a potential alternative for synthetic fibers in automobile components. In this study, we aim to enhance the properties of jute fibers by coating them with different polymers and assessing their suitability for automotive applications. We treated jute fibers with various polymers—low-density polyethylene, polyester, and araldite epoxy. The performance of these treated fibers was compared using fiber tensile experimentation, differential calorimetry, and dynamic mechanical evaluation. Our findings reveal that the treated jute fibers exhibit a tensile strength of 598 MPa. However, when coated with polymers, there’s a variance in strength: polyethylene (263 MPa), polyester (191 MPa), and epoxy (281 MPa). Among these, epoxy-coated fibers displayed the least tensile strength, while polyethylene-coated

Natrayan, L., Kaliappan, Seeniappan, Balaji, N., Mahesh, V.

Enhancing Microstructural Characteristics and Mechanical Properties in Friction Stir Welding of Thick Magnesium Alloy Plates through Optimization

2024-01-501402/06/2024

This research explores friction stir welding (FSW) to examine the mechanical characteristics and microstructure of thick plates manufactured from the Mg-8Al-0.5Zn alloy. Applying the FSW procedure to warm-form an Mg-8Al-0.5Zn alloy for the differential case covering the gears in the car’s automotive technology. Weld quality was significantly improved after using response surface methodology (RSM) to examine various welding parameters and find the best configurations. Improved grain refinement and phase distribution in the weld zone were found in the microstructural study of 11.5 mm thick magnesium alloy plates using RSM-optimized parameters. By dynamic recrystallization, the grain size was reduced to 16 μm, which is fifteen times smaller than the original material, thanks to the good results of single-pass FSW welding. Welding results showing high-quality characteristics such as tensile strength (161.8 MPa), elongation (27.83%), and joint efficiency (98.96%) were achieved using the

Sabari, K., Muniappan, A., Singh, Mandeep

Aircraft Cockpit Window Improvements Enabled by High-Strength Tempered Glass

01-17-02-0012

01/25/2024

This research was initiated with the goal of developing a significantly stronger aircraft transparency design that would reduce transparency failures from bird strikes. The objective of this research is to demonstrate the fact that incorporating high-strength tempered glass into cockpit window constructions for commercial aircraft can produce enhanced safety protection from bird strikes and weight savings. Thermal glass tempering technology was developed that advances the state of the art for high-strength tempered glass, producing 28 to 36% higher tempered strength.As part of this research, glass probability of failure prediction methodology was introduced for determining the performance of transparencies from simulated bird impact loading. Data used in the failure calculation include the total performance strength of highly tempered glass derived from the basic strength of the glass, the temper level, the time duration of the load, and the area under load.A high-strength transparency

Lampman, DeWitt

Retain Newness of Commercial vehicle: Lining and Paneling

2024-26-018801/16/2024

Commercial vehicle are exposed to harsh environment conditions like dust, mud, wind, rain, extreme sun and winter throughout. Apart from white goods and other conventional loading these vehicles also used in applications which involve Handling of Dirty Loads, Construction Raw materials, Mining Industry etc. which leads to fast deterioration of Interiors. Also, in most cases drivers are not the owners. Hence due to high cost of Cleaning at dealerships and low Product maintenance awareness amongst Commercial Vehicle Users, on Road Washing & Cleaning by riverside is common practice which leads to early deterioration of Interior trims. This paper deals with the retention of newness of soft trim parts such as headliner and wall trims. Causes of product deterioration and attributes which influence newness like product appeal, NVH, perceived quality, environmental impact, geometry retention over time etc. have been discussed in detail. Material properties and design considerations for

Shah, Kapil, Apte, Sanjay, Navsariwala, Prashant, Kumar, Sunil, Komar, Sanju, ghodageri, santosh, SURENDRAN, SHIJU

Quantitative Criteria for Correlating Simulation-based Fatigue Life Predictions with Test Outcomes

2024-26-030601/16/2024

Fatigue life of a component is influenced by lot of factors like material, manufacturing & geometric variations and due to this there is a huge scatter in both test & predicted life through simulations. There are different methods available to account for these variations while predicting fatigue life. However, whenever a fatigue simulation engineer tries to correlate predictions with test outcomes, he/she will face a challenge as to: How to account for scatter in test? How to compare predicted life through simulations with test data? How much difference between test outcome and predictions is acceptable? To address these challenges, authors have suggested two approaches in this paper - 1. Deterministic correlation and 2. Probabilistic correlation. This paper suggests a set of criteria under both these approaches to conclude confidently that the prediction model is able to match the test outcomes. Also, the paper highlights the kind of measurements that needs to be done and the

Dasamaneni, Vinod Kumar, Gawture, Majnoo M

Unique Optimization Approach of Axle Component and it’s Weld Life Improvement

2024-26-031601/16/2024

Axles are a prominent part of automotive design. Along with a power transmission and differential system, axles support a vehicle’s weight and road-load reactions. Axles carry different attachments such as brakes and suspensions using brackets. Welds play an important role in design and longevity of bracket assemblies. Welds can be susceptible to fractures caused by intrusions akin to cracks and/or discontinuities, compounded by stress concentration due to weld profile and welding processes. Additionally, the simultaneous optimization of both brackets and welds remains a challenge with limited available methods. While topography or shape optimization techniques can enhance bracket robustness by minimizing compliance as the objective, this approach might inadvertently elevate the likelihood of weld fracture if weld dimensions are not concurrently updated. In this endeavor, compliance is used to improve weld life without affecting bracket robustness by using the Vertex Morphing

Wagh, Pranav, Sutar, Mohan, Nilangekar, Abhijit

Evaluation of interface microstructure and bonding strength for dissimilar rotary friction welding of E46 and AA6061-T6

2024-26-019501/16/2024

Nowadays, friction welding is recognised as a highly productive and economic joining process for similar as well as dissimilar welding of automobile and aerospace components. Friction welding is the viable solution to offset the challenges of dissimilar fusion welding due to varying thermal and physical properties as well as limited mutual solubility. The main objective of this study is to evaluate the interface microstructure and interface bonding strength for dissimilar rotary friction welding of 3.15 mm E46 disc and 45 mm AA6061-T6 bar at different friction time and forging pressure. The direct drive rotary friction welding of E46 and AA6061-T6 is performed at combinations of two different friction time (4 sec and 7 sec) and forging pressure (108 MPa and 125 MPa). Mechanical bonding strength at the interface is evaluated based on the push-off and multi-step shear strength. Further, fractography of failed samples is carried out to understand the failure mechanism of welded joints

Chudasama, Gautam, Kalyankar PhD, Vivek, Chauhan, Shiv

Reliability prediction and demonstration for wear failure mechanism

2024-26-032301/16/2024

This paper presents a methodology of integrating wear models in a system level model to assess the risk of failure in a field application, through endurance testing at the system level. Correlation of the wear prediction by the system-integrated wear model with actual measurement was performed and used to estimate the field operation reliability. Results are shown for sliding wear as well as impact wear phenomenon in this paper. The methodology adopted is to develop a system level dynamic model of its operation to capture the forces at the wear interfaces which is then integrated with Archard’s wear model. This model is then run using the system level sensor data captured during endurance testing to replicate the wear interface dynamics and predict the wear phenomenon. Since this wear cannot be measured during system operation, the effect of wear which results in a system level performance change is also modelled. This enables to track the actual system level performance change during

sr, Ranjith Kumar, Soma, Nagaraju

Damage Tolerant Fracture Assessment of Cracks in Non-Standard Geometries Under Static and Fatigue Loading

2024-26-027601/16/2024

Cracks on metallic components may appear due to manufacturing, handling, installation, repair, welding etc. and are controlled by quality documents. However, if cracks violate the limit defined in quality document, then either parts will be scraped or will need additional evaluation through detailed and specialized Linear Elastic Fracture Mechanics (LEFM) approach. The initial size, orientation and shape of crack, part geometry and loading highly impacts the behavior of crack growth and remaining useful life. Study has been performed to understand the effect of crack aspect ratio on stress intensity factor under different stress gradient scenario. This paper also provides the simplified methodology to address the multiple cracks in complex geometries under static and fatigue loading.

Puranik, Shashank Suresh, Pathan, Irfan, Shinde, Swapnil, Soni, Nitesh, Kindleysides, Andrew

Defect based fatigue life predictions for Aluminum Castings using Simulations

2024-26-028901/16/2024

Aluminum casting parts generally have inherent internal defects such as porosity which lowers the fatigue strength of such castings. Accounting for such a fatigue strength reduction for Aluminum casted parts is the primary purpose of this paper. Authors have used Murakami et al [1] approach to calculate a ‘porosity correction factor’ for fatigue. The actual material S-N curve is modified using fatigue factors to account for the fatigue strength reduction due to presence of porosity. This approach was then validated on one of the fatigue failure cases on Aluminum casted housing. There was a close match between the test data and proposed approach for fatigue prediction. With this approach, engineers will be able to do fatigue predictions in presence of material defects like porosity with simple porosity correction factor, rather than using complex modeling of porosity in FEA or using detailed fracture mechanics methods. Engineers can also be able to provide acceptable levels of porosity

Kumar, Rohit, Gawture, Majnoo M

Effect of Ceramifiable Silicone Rubber Composite based Thermal Insulators in Battery Packs

2024-26-035101/16/2024

Silicone and rubber composite, often called Ceramifiable Silicone Rubber (CSR) has proven to show excellent mechanical and thermal properties. CSR materials have been mainly used in industrial applications like electrical insulating cables, decorations, and fire-proof materials. The mechanical and ceramifiable properties of CSR can be altered by changing the silicone rubber matrix and by adding the right additives or fillers. In this work, we prove the potential of CSR composites as thermal insulating materials in battery packs. Specifically, we explore the usage of CSR inside the battery pack to improve safety during thermal events. We also characterize the material properties before and after exposing the CSR composite to elevated temperatures and flame. Finally, we investigate the effectiveness of the CSR composite sheet in preventing or delaying cell-to-cell thermal propagation during a thermal runaway event inside the battery pack. Our experiments show that the CSR composite sheet

Nambisan T M, Praveen Kumar, H, Manjunatha, R, Pavan, P, Hari Prasad Reddy, G M, Bharath, Kulkarni, Mukund Aravind, Sundaram, Saravanan

Effect of environmental factors on the function of an Automotive Luggage Cover of a passenger vehicle – A case study

2024-26-022801/16/2024

Abstract: - Automobile OEMs, universally, have always given high priority to the Luggage Area of the vehicle. Luggage Area primarily includes a Load Floor (the load bearing part), Side & Rear garnishes & the Luggage Shelf (or the Parcel Tray) for covering the luggage. The Parcel Tray makes the Luggage Area look neat and aesthetically appealing & is occasionally also used for carrying small items like files, papers, cushion, tissue box etc. The article under consideration in this paper is a Luggage Cover made from thermoplastic composite such as PP-Compounds (with Glass-fiber or Wood-powder), with rotating hinges towards the cabin side. Such types of Covers are predominantly in use in many markets including India. In the vehicle, the Luggage shelf is suspended on the Side Trims or Garnishes & has an elastomer interface with the back Door. The back door tends to be opened and closed in frequent intervals and the elastomer tends to harden with time. This leads to increased load on

Sreejith, M P, Khandelwal, Lokesh, Sandilya, Arnab, Natu, Mandar R, Ray, Amulya Kali, Handa, Rajat

Dynamic Stress-Strain and Fatigue Life Estimation Using Limited Set of Measured Accelerometer Data on Exhaust System using System equivalent reduction and expansion process (SEREP)

2024-26-025101/16/2024

The dynamic response of structures to operating or occasional loads is crucial for design considerations, as it directly impacts the cumulative fatigue life and structural health monitoring. However, accurately determining the actual loading and structural condition, encompassing boundary conditions, environmental factors, geometry, and mechanical properties, presents challenges in practice. Significant efforts are invested in identifying these factors and developing suitable prediction models. Nonetheless, the estimated forces and boundary conditions remain approximations, leading to uncertainties and influencing the overall predicted response and resulting stress-strain analysis during subsequent evaluations. Many researchers commonly approximate the forces exciting the system using limited sets of measurement points. This approach involves estimating the forces and applying them to determine the finite element displacement and subsequent stress-strain distributions. However, this

Pratap, Rajat, Apte Sr, Amol, Poosarla, Shirdi Partha Sai

NOISE ANALYSIS IN DIFFERENT FLAPPING MECHANISMS FOR EFFICIENT FLYING

2025-01-002105/05/2023

In a variety of intricate and dynamic settings, flying animals, like birds and insects [5],[8], can fly with efficiency. Despite being stated as "unsteady aerodynamics", the flapping of birds was the first biological mechanism that inspired humans to fly. Though flapping wings is the most efficient way of flying, the main hindrance is its unsteady nature of gaining a counter-lift for each flap. Compared to current manned aerial vehicles, flying animals fly at a lower Reynolds number. A fluid's ratio of viscous to inertial forces is represented by the Reynolds number, which is a dimensionless quantity. The ratio of forward speed to flapping frequency is represented by the dimensionless number known as the decreased frequency. Yet, by utilizing these beneficial animal flying traits, unmanned aerial vehicles (UAVs) functioning in the low Reynolds number zone can be enhanced. The primary aim of this project is to analyze two flapping mechanisms: straight continuous wing and swept & bent

Keshav Kumar, A B, Patric, Alan, R, Asad Ahmed, Srinivasan, Venkatramanan, Mani, Midhun, Jayachandran, Rohith

Evaluating Powertrain Mount Decoupling: Insights from Simulation, Experimental Results, and Analytical Calculations

2025-01-002205/05/2023

This study presents a thorough examination of engine mount decoupling by integrating virtual simulations, physical testing, and analytical calculations. Engine mounts are crucial for isolating vibrations and enhancing vehicle comfort and performance, making their dynamic behavior vital for effective design. In our approach, we employ multi-body dynamics (MBD) simulations to model the interactions within engine mounts. By adjusting the bush stiffness parameters in the MBD framework, we can predict decoupling frequencies and analyze kinetic energy distribution. The bush stiffness values used in simulations are then applied in physical testing, ensuring consistency in the results for decoupling frequencies and kinetic energy distribution. This alignment between virtual and empirical data significantly enhances the reliability of our findings. Moreover, we conduct analytical calculations that correspond with the results from both the simulations and physical tests. This comprehensive

Shende, Kalyani, Shingavi, Shreyas, Rane, Vishesh, Hingade, Nikhil

Snap-fits evaluation for minimizing the Squeak & Rattle in Automotive

2025-01-009105/05/2023

The world of plastic products has been growing due to its versatile properties, which have become an intrinsic and fundamental part of the engineering of new products. The most important aspects contributing to this spectacular growth are the design and assembly, making sure that plastic parts are designed optimally. The safety requirements have been increased due to the safety ratings and thus interior parts must provide more absorption and protection to occupants. The main connection types used in the plastic parts are heat stakes and snap fits. The purpose of a good snap fit is not only to have a high retention effort but also to present ergonomic characteristics with low insertion and extraction effort because each part requires a different function. With the time-dependent loading the material will redistribute its internal energy thereby performing a time-related flow leading to reduced pretension thus decreasing stiffness. This paper presents an analytical and numerical method

MICHAEL STEPHAN, NAVIN ESTAC RAJA, C M, MITHUN, Mohammed, Riyazuddin

Data-Driven Machine Learning Approach for Rattle Risk Mitigation

2025-01-012605/05/2023

In the modern automotive industry, squeak and rattle issues are critical factors affecting vehicle perceived quality and customer satisfaction. Traditional approaches to predicting and mitigating these problems heavily rely on physical testing and simulation technologies, which can be time-consuming and resource-intensive, especially for larger models. In this study, we propose a data-driven machine learning approach to mitigate rattle risks more efficiently. In this study, a floor console model has been evaluated using the traditional simulation-based E-line method to pinpoint high-risk areas. Data generation is performed by varying material properties, thickness, and flexible connection stiffness using the Modified Extensible Lattice Sequence (MELS) sampling algorithm, creating a diverse and comprehensive dataset for generating a machine learning (ML) model. Utilizing the dataset, the top contributing variables were identified for training the ML models. Various machine-learning

Parmar, Azan, Rao, Sohan, Reddy, Hari Krishna

Suction Cup Quality Predication by Digital Image Correlation

2023-01-0067

04/11/2023

Vacuum suction cups are used as transforming handles in stamping lines, which are essential in developing automation and mechanization. However, the vacuum suction cup will crack due to fatigue or long-term operation or installation angle, which directly affects production productivity and safety. The better design will help increase the cups' service life. If the location of stress concentration can be predicted, this can prevent the occurrence of cracks in advance and effectively increase the service life. However, the traditional strain measurement technology cannot meet the requirements of tracking large-field stains and precise point tracking simultaneously in the same area, especially for stacking or narrow parts of the suction cups. The application must allow multiple measurements of hidden component strain information in different fields of view, which would add cost. In this study, a unique multi-camera three-dimensional digital image correlation (3D-DIC) system was designed

Guo, Bicheng, Zheng, Xiaowan, Fang, Siyuan, Yang, Lianxiang

Characterization and Modeling of Anisotropic Fracture of Advanced High-Strength Steel Sheets

2023-01-0613

04/11/2023

As an engineering approach of balanced complexity and accuracy, the Generalized Incremental Stress-State dependent damage Model (GISSMO) in LS-DYNAhas now been widely adopted by the automotive industry to predict metallic materials’ fracture occurrences in both forming and crashworthiness simulations. Calibration of the nominal GISSMO is typically based on material characterization data along a certain representative material orientation. Nevertheless, many rolled or extruded metallic materials, such as advanced high-strength steel (AHSS) sheets, exhibit accentuated anisotropic fracture behavior, even though, notably, some of these materials show comparatively weak anisotropic plasticity in the meantime. Accordingly, in this work, the deformation and fracture behavior of a selected AHSS grade, Q&P980 steel, was first characterized based on a series of mechanical experiments under simple shear, uniaxial tension, plane strain, and equi-biaxial tension conditions. Then, material models

Hu, Jun, Pan, Hao, Pavlina, Erik, Thomas, Grant