Browse Topic: Tensile strength

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Thermo-Mechanical Fatigue Assessment of Cylinder Heads Using Advanced Simulation Techniques2026-26-04651/16/2026
Thermo-mechanical fatigue (TMF) is a critical durability concern for cylinder heads in internal combustion engines, particularly under severe cyclic thermal and mechanical loads. TMF-induced damage often initiates in geometrically constrained regions with high thermal gradients and can significantly reduce component life. As performance demands increase, understanding and mitigating TMF becomes essential to ensure the structural integrity and long-term reliability of engine components. This study presents a simulation methodology for evaluating thermo-mechanical fatigue (TMF), a temperature-dependent low-cycle fatigue (LCF) mechanism that arises from repeated thermal expansion and contraction under mechanical constraints, leading to cyclic plastic deformation and damage. The methodology consists of two key phases. Phase I involves global finite element (FE) simulations—both thermal and structural—to obtain temperature and displacement fields under rated and idle engine conditions
Ghotekar, Sunil, Kumbhar, Dipak Madhukar, Pendse, Ameya
Effect of the Flow Forming Process on the Mechanical properties and Microstructure of GDC & LPDC cast aluminum alloy wheels.2026-26-02981/16/2026
Aluminum alloy wheels have become the preferred choice over steel wheels due to their lightweight nature, enhanced aesthetics, and contribution to improved fuel efficiency. Traditionally, these wheels are manufactured using methods such as Gravity Die Casting (GDC) [1] or Low Pressure Die Casting (LPDC) [2]. As vehicle dynamics engineers continue to increase tire sizes to optimize handling performance, the corresponding increase in wheel rim size and weight poses a challenge for maintaining low unsprung mass, which is critical for ride quality. To address this, weight reduction has become a priority. Flow forming [3,4], an advanced wheel production technique, offers a solution for reducing rim weight. This process employs high-pressure rollers to shape a metal disc into a wheel, specifically deforming the rim section while leaving the spoke and hub regions unaffected. By decreasing rim thickness, flow forming not only reduces overall wheel weight but also enhances strength and
Singh, Ram Krishnan, Medaboyina, HarshaVardhan, G K, Balaji, Gopalan, Vijaysankar, SUNDARAM, RAGHUPATHI, Paua, Ketan
Novel Approach on Material characterization Testing of various Wiring Harness2026-26-05481/16/2026
The automotive wiring harness (length of 4-5 km) is a very important and complex system in the development of a modern car due to a lot of new electric & electronic components and sensors. It is a very sensitive material unlike metals and is considered as a composite which is highly anisotropic in nature, as it consists of several different layers of copper/aluminum strands and insulation. Because of insulation, wiring harness exhibits viscous plastic behavior which is crucial in determining the durability and long-term performance of the cables. Material properties play an important role in determining the behavior of wiring harness after assembly into the car. Wiring harness may undergo Bending, Torsion and Tension loads, causing the stress and strain in the individual electrical wires. The lack of CAE validation of the wiring harness routing may lead to extra costs for the automotive OEMs over a period. This paper describes the novel method of Testing the Cables and Bundles used in
Beesetti, Siva, Kalkala Balakrishna, Prasad, James Aricatt, John, SHAH, Dipam, Tas, Onur, Krogmann, Stephan
Evaluation of Shear Trim Edge in HSLA Steel for Automotive Application2026-26-02861/16/2026
Quality of the Shear Trimmed edge of HSLA 550 steels is significantly affected by process variations such as Shear Trimming Clearance, trim tolerance, burr height and clamping force. All these parameters largely influence the characteristics of the Shear Affected Zone, a region on sheet metal where it undergoes deformation during the trimming process. The Shear Affected Zone is predominantly vulnerable to failure due to work hardening and the effects of strain rate, induced by the tonnage during the trimming operation. To assess the edge ductility of these materials, Tensile, Fatigue Strength, Die Punch Clearance, Roughness and Hardness Tests are carried out. These tests are crucial for applications that demand high formability and resistance to edge failure. Virtual simulation of edge trimming operation using elastoplastic material models in LS-Dyna have been performed to gain insights into burr formation and damage evolution during shearing. These simulations act as a precursor to
Thota, Badri Vishal, Kashyap, Amit, Bhuvangiri, Jaydev
Simulating Performance of Adhesive-Bonded Joints for Automotive Applications2026-26-04151/16/2026
Adhesive joining techniques have rapidly gained momentum in the automotive industry over the past decade, offering several advantages over traditional joining methods. The complex design requirements of modern automobiles have increased the demand for intricately shaped components, where conventional spot/seam welding and mechanical fastening are often not feasible. Unlike spot and arc welding, adhesives do not degrade the properties of the substrate. Moreover, they enable the joining of components made from dissimilar materials, thus contributing to the overall weight reduction of assemblies. Adhesives also provide damping effects, reducing noise, vibration, and harshness (NVH), thereby contributing to a quieter and more comfortable ride. Additionally, adhesives enhance structural integrity by distributing stresses more uniformly across the joints. Consequently, understanding the simulation and failure prediction of adhesive joints has become essential. Traditional failure criteria
Parambathuvalappil, Rahul, Patil, Sanjay
Evaluating the Suitability of ADC12 for Sand Casting: Filling, Solidification, and Mechanical Properties2026-26-02961/16/2026
This research investigates the applicability of ADC12 aluminum alloy in sand casting processes and compares its casting behavior and performance with that of conventionally sand-cast alloys such as A356 and AlSi10Mg. ADC12 is primarily utilized in high-pressure die casting (HPDC) and low-pressure die casting (LPDC) due to its excellent castability, pressure tightness, and favorable mechanical properties in thin-walled components. However, its use in sand casting is minimal globally, primarily due to the alloy’s high silicon and iron content, which can lead to poor feeding characteristics, increased porosity, and structural non-uniformity in non-pressurized molds. In this study, 3 mm thick test castings were produced using conventional sand casting methods, with particular attention to mold and core design to simulate challenging flow and solidification conditions. Comparative castings of A356 and AlSi10Mg were also produced under identical conditions to establish performance baselines
Subramani, Rajesh, Jichkar, Pawan
Assessing Millable Polyurethane in Powertrain Mounting Applications: A Comparative Study with Natural Rubber2026-26-02891/16/2026
In the automotive industry, the performance and longevity of elastomer components are critical to both vehicle durability and driver comfort. Powertrain mountings, play a crucial role in isolating vibrations and reducing noise. Traditionally, natural rubber (NR) has been the material of choice for these applications due to its excellent vibration isolation properties, flexibility, and cost-effectiveness. However, with evolving performance demands, there is growing interest in enhancing the durability and noise, vibration, and harshness (NVH) characteristics of powertrain mountings, along with improving their resistance to environmental stressors such as heat, oil, and wear. Unlike NR, which tends to degrade more quickly under such conditions, millable polyurethane (MPU) offers superior resistance, making it a promising candidate for extending the service life of these critical components. The objective of this study is to determine whether millable polyurethane (MPU) can serve as a
Murugesan, Annarajan, Pawar, Rohit
Steel, Bars, Forgings, and Tubing 0.50Cr - 0.55Ni - 0.20Mo (0.18 - 0.23C) (SAE 8620) Vacuum Arc or Electroslag Remelted AMS6277K (Current)11/25/2025
This specification covers a premium aircraft-quality, low-alloy steel in the form of bars, forgings, mechanical tubing, and forging stock.
AMS E Carbon and Low Alloy Steels Committee
Electron-Beam Welding For Fatigue Critical ApplicationsAMS2680D (Current)9/30/2025
This specification defines the procedures and requirements for joining metals and alloys using the electron beam welding process.
AMS B Finishes Processes and Fluids Committee
Carbon Fiber Roving for Magnet Retention on BLDC MotorsF-0080-2024-12105/7/2024
This white paper discusses the application of carbon fiber roving for rotor magnet retention in high-performance Brushless DC (BLDC) motors, focusing on sectors like Advanced Air Mobility and motorsports. Highlighting the benefits of carbon fiber's tensile strength, thermal characteristics, and electrical resistivity, it compares thermoset and thermoplastic matrices, analyzing their trade-offs. It delves into manufacturing methods, particularly the advantages of in-situ winding of Hexcel® HexTow® IM7 12k carbon fiber directly onto rotors, versus pre-wound sleeves, emphasizing controlled processes for even stress distribution and preventing failure. Key design factors such as operating speed, temperature, and air gap dimensions are considered to optimize carbon fiber's application. Windings' expertise in fabricating high-tolerance carbon fiber wound rotors is showcased, highlighting its potential to enhance motor power output and offering collaboration for innovative retention solutions
Alderks, Blaine
Dynamic Mechanical and Thermal Properties of Polymer-Coated Jute Fibers for Enhanced Automotive Parts2024-01-50192/12/2024
Automobile parts often require materials that offer high strength and durability. With the continuous push for environmentally friendly solutions, natural fibers such as jute have emerged as a potential alternative for synthetic fibers in automobile components. In this study, we aim to enhance the properties of jute fibers by coating them with different polymers and assessing their suitability for automotive applications. We treated jute fibers with various polymers—low-density polyethylene, polyester, and araldite epoxy. The performance of these treated fibers was compared using fiber tensile experimentation, differential calorimetry, and dynamic mechanical evaluation. Our findings reveal that the treated jute fibers exhibit a tensile strength of 598 MPa. However, when coated with polymers, there’s a variance in strength: polyethylene (263 MPa), polyester (191 MPa), and epoxy (281 MPa). Among these, epoxy-coated fibers displayed the least tensile strength, while polyethylene-coated
Natrayan, L., Kaliappan, Seeniappan, Balaji, N., Mahesh, V.
Enhancing Microstructural Characteristics and Mechanical Properties in Friction Stir Welding of Thick Magnesium Alloy Plates through Optimization2024-01-50142/6/2024
This research explores friction stir welding (FSW) to examine the mechanical characteristics and microstructure of thick plates manufactured from the Mg-8Al-0.5Zn alloy. Applying the FSW procedure to warm-form an Mg-8Al-0.5Zn alloy for the differential case covering the gears in the car’s automotive technology. Weld quality was significantly improved after using response surface methodology (RSM) to examine various welding parameters and find the best configurations. Improved grain refinement and phase distribution in the weld zone were found in the microstructural study of 11.5 mm thick magnesium alloy plates using RSM-optimized parameters. By dynamic recrystallization, the grain size was reduced to 16 μm, which is fifteen times smaller than the original material, thanks to the good results of single-pass FSW welding. Welding results showing high-quality characteristics such as tensile strength (161.8 MPa), elongation (27.83%), and joint efficiency (98.96%) were achieved using the
Sabari, K., Muniappan, A., Singh, Mandeep
Effect of spot weld parameter on HAZ of advanced high strength steel joint.2024-26-01871/16/2024
To meet different target of light-weighting, lower fuel economy, crash safety and emission requirement, advanced high strength steel (AHSS) is commonly used in automotive vehicles and has become popular now a days. AHSS material up-to 1500 MPa is commonly used for structural components and major reinforcement of automotive BIW. Manufacturing of AHSS material requires precise control of chemical composition, and subsequent rolling and heat treatment to get optimum combination of required phases In most of the AHSS material microstructure, martensite is present along with ferrite or other phases. Hot stamp steel with strength level 1500 MPa strength also have martensite phase in microstructure after press hardening. However during heating and cooling cycle in resistance spot welding, martensite phase tempering affects hardness at Heat Affected Zone (HAZ). Softness at HAZ zone lower downs shear and tensile strength of joint which impacts fatigue properties of the joint and energy
Jain, Vikas, Misal, Swapnali, Paliwal, Lokesh
Ultra Flow, High Stiffness Polypropylene Material For Light Weight Exterior Trim Panels2022-01-03943/29/2022
Light weighting is an effective strategy in increasing energy efficiency in the automotive industry. In this paper, mass reduction with cost benefit was targeted in an exterior trim panel. Modified polypropylene copolymer (PPCP) material was developed for an exterior trim large panel (1400 X 700mm) with integrated grill mesh. The part had challenging requirements in terms of slow speed impact, structural durability, dimensional stability, aesthetics, thermal ageing resistance, cold impact resistance, scratch resistance and weathering resistance. The compounded PPCP material met these requirements by having ultra-flow behaviour, optimum tensile strength, modulus, impact strength and thermal properties. The combination of material, optimized part and tool design led to weight savings and considerable cost reduction.
Govindaraj, Karthik, Vimalathithan, Murukesan, YANAMANDRA, BHARADWAJA, D, VENKATESAN
High performance unfilled polypropylene material for light weight interior trims2022-01-03933/29/2022
Light weighting is important to improve energy efficiency in the automotive industry. In this paper, high performance unfilled polypropylene copolymer (PPCP) material was selected and developed to reduce weight and cost without compromising on functional requirements for interior trims such as door trims, lower pillar trims, scuff trims and rear quarter trims (RQT). Interior trims are loaded with challenging requirements such as stiffness, dimensional stability, haptic feel, scratch resistance, cleanability, thermal stability, toughness, low emission and weathering resistance. Reactor polymerised PPCP material compound met these requirements by having ultra-flow behaviour, optimum tensile strength, balanced modulus - impact strength, scratch resistant, low emission and improved thermal properties. The combination of material, optimized part and tool design led to weight savings and considerable cost reduction.
Govindaraj, Karthik, Deoli, Manish, Gregory, Koch
Development of 1520 MPa Class Lightweight Suspension Springs2022-32-00241/9/2022
The spring is an important component part of the suspension of motorcycles and automobiles. As the spring constitutes an unsprung weight, the suspension complies more quickly if the spring weighs less. Especially in off-road motorcycles, which are often subjected to extremely hard conditions such as full acceleration and braking, quick turning and jumping, a reduction of unsprung weight contributes to an enhancement of dynamic performance. As an effective means to reduce weight, use of the light-weight titanium instead of the commonly used steel is seen in some examples. However, applications of titanium are limited only to large-diameter springs because of its higher cost and challenging in coiling. To achieve a steel spring that weighs lower than a titanium counterpart, we aimed at a spring that features such a fatigue strength that allows stressing as higher as to 1520 MPa. Three technical options are used, 1) Shot peening, 2) Removal of decarburized surface on wire material, 3
Kato, Hideki, Kasatori, Shinji, Kameda, Hirokatsu, Suzuki, Shoichi
Steel, Bars, Forgings, Mechanical Tubing and Forging Stock 0.50Cr - 0.12Mo (0.89 - 1.01C)AMS6476F (Current)11/9/2021
This specification covers a low-alloy steel in the form of bars, forgings, mechanical tubing, and forging or tubing stock.
AMS E Carbon and Low Alloy Steels Committee
Steel, Bars, Forgings, Mechanical Tubing and Forging Stock 0.50Cr - 0.12Mo (0.89 - 1.01C)AMS6476F-TEST-REC (Historical)11/9/2021
This specification covers a low-alloy steel in the form of bars, forgings, mechanical tubing, and forging or tubing stock.
AMS E Carbon and Low Alloy Steels Committee
Steel Bars, Forgings, and Mechanical Tubing and Forging Stock 1.2Cr - 3.25Ni - 0.12Mo (0.07 - 0.13C) (9310) Electroslag Remelted or Consumable Electrode Vacuum RemeltedAMS6267K (Current)10/22/2021
This specification covers a premium aircraft-quality, low-alloy steel in the form of bars, forgings, mechanical tubing, and forging stock.
AMS E Carbon and Low Alloy Steels Committee
Low-Alloy Steel, Heat-Resistant, Bars, Forgings, Mechanical Tubing, and Forging Stock 0.95Cr - 0.55Mo - 0.30V (0.40 - 0.50C)AMS6304N (Current)10/22/2021
This specification covers an aircraft-quality, low-alloy, heat-resistant steel in the form of bars, forgings, mechanical tubing, and forging stock.
AMS E Carbon and Low Alloy Steels Committee
Steel, Bars, Forgings, Mechanical Tubing and Forging Stock 1.2Cr - 3.25Ni - 0.12Mo (0.07 - 0.13C) (9310) Vacuum Consumable Electrode RemeltedAMS6265R (Current)10/22/2021
This specification covers a premium aircraft-quality, low-alloy steel in the form of bars, forgings, mechanical tubing, and forging stock.
AMS E Carbon and Low Alloy Steels Committee
Steel, Bars, Forgings, and Tubing 1.2Cr - 2.0Ni - 0.45Mo (0.27 - 0.33C)AMS6407L (Current)10/22/2021
This specification covers an aircraft-quality, low-alloy steel in the form of bars, forgings, mechanical tubing, and forging stock.
AMS E Carbon and Low Alloy Steels Committee
Low-Alloy Steel, Heat-Resistant, Bars, Forgings, Mechanical Tubing, and Forging Stock 0.95Cr - 0.55Mo - 0.30V (0.40 - 0.50C)AMS6304N-TEST-REC (Historical)10/22/2021
This specification covers an aircraft-quality, low-alloy, heat-resistant steel in the form of bars, forgings, mechanical tubing, and forging stock.
AMS E Carbon and Low Alloy Steels Committee
Steel, Bars, Forgings, and Tubing 1.2Cr - 2.0Ni - 0.45Mo (0.27 - 0.33C)AMS6407L-TEST-REC (Historical)10/22/2021
This specification covers an aircraft-quality, low-alloy steel in the form of bars, forgings, mechanical tubing, and forging stock.
AMS E Carbon and Low Alloy Steels Committee
Insulating Component, Molded, Electrical, Heat Shrinkable, Connector and Cable Accessory, Sealing Strain Relief, General Specification ForAS5258A (Current)10/13/2021
This specification covers connector and cable accessory heat shrinkable, electrical insulating, molded components fabricated from various polymer based compositions. These components are intended for use as connector and cable accessory components to provide strain relief, electrical insulation, and environmental sealing.
AE-8C1 Connectors Committee
Insulating Component, Molded, Electrical, Heat Shrinkable, Connector and Cable Accessory, Sealing Strain Relief, General Specification ForAS5258A-TEST-REC (Historical)10/13/2021
This specification covers connector and cable accessory heat shrinkable, electrical insulating, molded components fabricated from various polymer based compositions. These components are intended for use as connector and cable accessory components to provide strain relief, electrical insulation, and environmental sealing.
AE-8C1 Connectors Committee
Test Slabs, Chloroprene (CR) 70 - 80AMS3217/3D (Current)10/1/2021
This specification covers a standard chloroprene (CR) rubber stock in the form of molded test slabs.
AMS CE Elastomers Committee
Experimental Modal Analysis Study on Graphene filled SBR2021-28-022510/1/2021
Rubbers are widely used in many engineering applications such as tubes, timing belt, tyre etc. Apart from its functional use, it can also be used as damping material in many applications in order to dampen the vibrations transmitted from one structure to other. The present research work focus on the development of CB filled SBR and Graphene filled SBR. Both rubber samples were investigated for its mechanical properties such as hardness and tensile strength. Experimental modal analysis was also done to examine the dynamic characteristics such as damping and natural frequency along with its mode shapes for the prepared samples and compared. It is observed from the results that the inclusion of graphene in SBR improved its vibration characteristics in addition to the improvement of mechanical properties.
Natarajan, Ravikumar, S, Rizwan Asif, C, Sivakumar, Manohar, D Murali
Mechanical and microstructural behaviour of friction stir welded Al6061/Cr2O3 metal matrix composite.2021-28-022410/1/2021
Aluminium metal matrix composite are widely used in various field like aerospace, marine and automobile application. The application of composites necessitates joining process and its difficult due to different materials. To address the considering difficulties the present study is, Cr2O3 was reinforced in Al 6061 matrix in 2% to 6% in the incremental step of 2%. The stir casting technique was used to fabricate the composites with 300rpm stirring speed and the stirring time duration was 3min throughout the fabrication process. The PCBN tool is used for prepared friction stir welded (FSW) joints and tool having 6.7mm pin diameter and 6mm pin height. The fabrication process is conducted by 1000rpm tool rotational speed and 25mm/min welding speed. The atmospheric and underwater environmental conditions was preferred to perform friction stir welding. The mechanical properties of the joint, such as tensile strength (ASTM E8), hardness (ASTM E18) and impact strength (ASTM E23) are
K, Senthilraj, Govindasamy, Rajamurugan, Krishnasamy, Prabu, Uday, KN
Mechanical property optimization of tamarind fruit fiber for lightweight structural composites applications2021-28-027010/1/2021
Natural fibers are dominating many composite industries due to their unique properties such as reusability, biodegradability, and environmental safety. Tamarind fruit fiber (TFF) stands out among the various fruit fibers and has been discovered in large quantities being discarded from the food processing industries. However, many natural fibers are extracted from their sources, which results in deforestation and environmental degradation. As a result, in today's world, recycling waste into new useful products is the primary concern in any field of engineering. In light of this, the current study used TFF obtained from agro industries and processed into fibers, which were then mixed with an unsaturated polyester matrix to create a natural composite material. Furthermore, by considering process parameters and their levels for conducting experiments, an orthogonal array has been achieved using Taguchi's design approach. The effect of different fiber diameters in relation to various gauge
Joseph Selvi, Binoj, Natarajan PhD, Manikandan, Pattipati Chinna PhD, Krishnamachary, Karu Clement PhD, Varaprasad, Pasupuleti, Thejasree, Justin Abraham Baby PhD, Sajin
Impact of Post Processing Methods on the Mechanical Properties of Squeeze Casted A356 Alloy2021-28-026610/1/2021
This research is contracted to study the impact of post processing routes like heat treatment and heat treated cum shot peening approach on the mechanical characteristics of A356 alloy. A356 alloy composed of aluminium, silicon, magnesium, iron and copper act as a most promising aluminium alloy due to its phenomenal cast ability, corrosion resistant and great strength to weight proportion. A356 is a common industrial alloy due to its great mechanical properties, reduced weight and capability to be casted into complex designs. However, in order to display good static mechanical properties, it must be heat treated. The prime objective of this research work is to compare the mechanical attributes of squeeze casted pure A356 alloy with the samples processed through T6 heat treatment and heat treatment cum shot peening approach. Mechanical responses like hardness, tensile strength and impact strength were measured for the fabricated post processed samples. There is a noteworthy improvement
A, Sathishkumar, R, Soundararajan, Kalidasan, Reshvanth, Ganapathy, Sakthivel
Microstructural changes and Mechanical properties upgrading over Friction Stir Processing strategies on A356 alloy with tungsten nano particle surface layer composites2021-28-026910/1/2021
Friction stir processing (FSP) is a typical process for refinement changes of microstructure, upgradation of material’s mechanical properties and fabricating of surface layer composites. The effect of cast A356 surface composites were fabricated through Friction Stir Processing (FSP) route to appraise the metallurgical and mechanical properties were considered in the present research study. The three combination of test samples of FSP’ed cast A356 alloy, FSP’ed cast A356 FSP with tungsten nano particle addition (5 and 10 vol%) were considered to fabrication under fixed parametric conditions like tool rotational speed of 1000 rpm, load acting 9 kN, tool travel speed of 20 mm min−1 through four number of tool travel passes respectively. Obtained FSP’ed samples were exposed to microstructural, tensile strength tests and fracture surface morphology analysis were carried out to record the responses. It was observed in stir zone microstructure that the FSP parameters have affected the
R, Soundararajan, Prince Edward, Jerald Immanuel, Venkitkumar, Nishanth, Aruchamy, Sathishkumar
An experimental investigation on hot cracking and properties of TIG welded AA2014 alloy using continuous current and pulsed current2021-28-026210/1/2021
AA2014 Aluminum alloys are most widely used for automobile and aerospace structures where specific strength is important. Hot cracking is a major problem while welding these alloys. In the present investigation, the metallurgical studies, viz, hot cracking sensitivity, microstructure and the mechanical properties, viz, hardness and tensile strength of the 4 mm thickness AA2014 aluminum alloy were studied using two different methods. The first method involves TIG (Tungsten Inert Gas) welding with continuous current process and the second method involves TIG welding with pulsed current process. In the both the process commercial argon pure gas was used as a shielding gas. The results showed that hot cracking sensitivity was decreased when the specimen was welded using pulsed current process compared to continuous current process. Similarly, the specimen was welded with pulsed current process showed improved mechanical properties compared to continuous current process because of low heat
Kaliyaperumal, Balasubramanian, R, Soundararajan, Rengaraj, Jeyakumar, Rangasamy, Ramamoorthi
Inspection and Test Quality Systems, Requirements for Aviation, Space, and Defense OrganizationsAS9003B9/30/2021
Price increases in effect for this document as of January 2017 reflect a new copyright agreement for use of ISO 9001:2009. This standard includes selected quality system requirements from ISO 9001:2008[1] and AS9100:2009 applicable to noncomplex products and associated manufacturing processes. ISO 9001 text incorporated into this standard appears in standard font; while aviation, space, and defense industry additional requirements, definitions, and notes are presented in bold, italic text. The requirements of this standard are intended to be applied in whole, without any exclusions. Compliance with all corresponding AS9100 requirements is considered to meet/exceed compliance with the requirements of this standard. The requirements specified in this standard are complementary (not alternative) to contractual and applicable statutory and regulatory requirements. Should there be a conflict between the requirements of this standard and applicable statutory or regulatory requirements, the
G-14 Americas Aerospace Quality Standards Committee (AAQSC)
citation check in edgeSAE-PP-004639/29/2021
check check
SintzADMIN, Jeneane, SintzUSER, Jeneane
A Case study on Effect of subsequent operations on shotpeened Crown Wheel Pinion (Hypoid Gear set) & Compressive Residual Stress analysis2021-26-02529/22/2021
Abstract: The prime function of crown wheel pinion is to receive the power from Transmission & distribute to two-wheel Ends. Doing so these members will experience the tremendous Bending Fatigue. Shot peen is the one of the latest technologiesused to improve the bending Fatigue of the CWP. In this particular case- 6 CWP are taken for the Study to understand the effect of the operations after shot peen process. 3 Samples are named as Batch A, another 3 samples are named as Batch B. Both the batch CWP are shot peened. Then as a regular production Practice the Batch A CWP are process through Hard TurningAbrasive Lapping Hot Lubriting (Mn Phosphate)Fully Finish Ready for Assembly. Then Both the Batch A & batch B samples are taken for Residual Stress analysis using X-Ray Diffraction Technique. The measurement location is 50 microns below the surface. The results tabulated,found that Batch A samples shows decrease in Residual stress relatively to Batch B.This evident that post operations
Rao, Yathish
Effect of Welding Consumables on Static and Dynamic Properties of Representative Welded Joints for Chassis Structure2021-26-02599/22/2021
Automotive suspension system forms the basis for the design of vehicle with durability, reliability and NVH requirements. The automotive suspension systems are exposed to dynamic and static loads which in turn demands the highest integrity and performance against fatigue based metallic degradation. The current focus in automotive industry is to reduce the weight of the automotive parts and components without compromising with its static and dynamic mechanical properties. This weight reduction imparts fuel efficiency with added advantages. High-strength low alloy steel (HSLA) offers optimum combination of mechanical properties. Furthermore, welding processes offer design flexibility to achieve robust and lightweight designs with high strength steels. However, welding process has to be established to get optimum benefits of high strength steels with minimal adverse effects and deterioration of the static and dynamic mechanical properties of the weldments. In current work, effect of
Chauhan, Shiv, Varatharajan, Senthilkumaran, Shende, Deodatta
Experimental investigations on material compatibility of a methanol fuel supply system of a spark ignition engine2021-01-11899/21/2021
Material compatibility of fuel supply system comprised of different materials including elastomers (nitrile, polyvinyl chloride (PVC) nitrile, chloroprene, natural rubber and ethylene-propylene-diene monomer (EPDM)), aluminium and fuel filter (outer tin coated circular plate and paper) with methanol was studied. The specimens of the parts of the fuel supply system were immersed in methanol for a period of ninety days under atmospheric conditions. The properties of the specimens such as physical changes using scanning electron microscope (SEM) image of the surfaces and mechanical properties including tensile strength and strain at break were studied. It was observed from the images that the coating over the circular plate of fuel filter eroded while elastomers developed a whitish coat on their surfaces. SEM images indicated surfaces of EPDM, chloroprene and natural rubber were damaged significantly. Diffusion of methanol inside the elastomers negatively impacted on the increased mass of
Nidhi, Nidhi, Subramanian, K.A.
WIRE, ELECTRIC, FLUOROPOLYMER-INSULATED, CROSSLINKED MODIFIED ETFE, LOW FLUORIDE, NORMAL WEIGHT, 80 MICROINCH SILVER-COATED HIGH-STRENGTH COPPER ALLOY, 200 °C, 600 VOLT, ROHSAS22759/49B (Historical)9/20/2021
AE-8D Wire and Cable Committee
T-Bolt and Eye Bolt, A286 CRES, 1000 °F Fatigue RatedAS4108D (Current)9/1/2021
This specification defines the requirements for A286 CRES T-bolts and eye bolts, with room temperature tensile strength of a minimum of 160000 psi, for use with clamps and V-band couplings at 1000 °F maximum ambient temperature.
G-3, Aerospace Couplings, Fittings, Hose, Tubing Assemblies
BOLT, MACHINE - DOUBLE HEX HEAD, REDUCED SHANK, UNS N07718 - 185 KSIAS3650B (Historical)9/1/2021
E-25 General Standards for Aerospace and Propulsion Systems
BOLT, MACHINE - DOUBLE HEX HEAD, REDUCED SHANK, UNS N07718 - 185 KSIAS3650B-TEST-REC (Historical)9/1/2021
E-25 General Standards for Aerospace and Propulsion Systems
T-Bolt and Eye Bolt, A286 CRES, 1000 °F Fatigue RatedAS4108D-TEST-REC (Historical)9/1/2021
This specification defines the requirements for A286 CRES T-bolts and eye bolts, with room temperature tensile strength of a minimum of 160000 psi, for use with clamps and V-band couplings at 1000 °F maximum ambient temperature.
G-3, Aerospace Couplings, Fittings, Hose, Tubing Assemblies
Steel Bars, Forgings, and Mechanical Tubing and Forging Stock 1.1Si - 1.45Cr - 1.0Mo - 0.08Al (0.16 - 0.22C) Double Vacuum MeltedAMS6255G (Current)8/26/2021
This specification covers a premium aircraft quality, low-alloy steel in the form of bars, forgings, mechanical tubing, and forging stock.
AMS E Carbon and Low Alloy Steels Committee
CONTACTS, ELECTRICAL CONNECTORS, PIN, SOLDER, REMOVABLE, SHIELDED, SIZE 12 (FOR MIL-DTL-83723 SERIES III CONNECTORS)AS39029/74C (Current)8/23/2021
AE-8C1 Connectors Committee
Heat Treatment of Carbon and Low-Alloy Steel Parts Minimum Tensile Strength Below 220 ksi (1517 MPa)AMS2759/1J (Current)8/3/2021
This specification, in conjunction with the general requirements for steel heat treatment covered in AMS2759, establishes the requirements for heat treatment of carbon and low-alloy steel parts to minimum ultimate tensile strengths below 220 ksi (1517 MPa). Parts are defined in AMS2759. Due to limited hardenability in these materials, there are size limits in this specification.
AMS E Carbon and Low Alloy Steels Committee
CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR MIL-DTL-28840 CONNECTORS)AS39029/84B (Current)7/30/2021
AE-8C1 Connectors Committee
CONNECTOR ACCESSORIES, ELECTRICAL BACKSHELL, 90 DEGREE, SELF LOCKING AND NON-SELF LOCKING, PRE-ATTACHED SHIELD TERMINATION (RFI/EMI), BOOT ACCOMODATION, CATEGORY 3B FOR MIL-DTL-38999 SERIES III AND IV CONNECTORSAS85049/117D (Current)7/30/2021
AE-8C1 Connectors Committee
CONNECTOR ACCESSORIES, ELECTRICAL BACKSHELL, STRAIGHT, NON-SELF LOCKING AND SELF LOCKING, PRE-ATTACHED SHIELD TERMINATION (RFI/EMI), BOOT ACCOMMODATION, CATEGORY 3B (FOR MIL-DTL-83723 SERIES III, AS50151 CRIMP, AS95234, AS81703 SERIES III, AND MIL-DTL-26482 SERIES II CONNECTORS)AS85049/109D (Current)7/30/2021
AE-8C1 Connectors Committee
CONNECTOR ACCESSORIES, ELECTRICAL BACKSHELL, 90 DEGREE, SELF-LOCKING AND NON-SELF LOCKING, PRE-ATTACHED SHIELD TERMINATION (RFI/EMI), BOOT ACCOMMODATION, CATEGORY 3B (FOR MIL-DTL-38999 SERIES I AND II CONNECTORS)AS85049/114D (Current)7/30/2021
AE-8C1 Connectors Committee
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