Browse Topic: Vehicle drive systems

Items (674)
Abstract The gear whine in the electric drive system of an electric vehicle is important and remains a challenge in developing novel electric vehicles. A gearbox dynamic model is established, and the effects of modification parameters on the sound pressure level, transmission error, and contact stress of the gear pair are introduced to reduce the gear whine. A multi-objective optimization study of four modification variables under multiple torque conditions is carried out by using transmission error and maximum contact stress as the objective functions. The eclectic programming method is imported to solve the convergence problem of multi-objective optimization. The influence of modification variables on objective functions is studied by establishing an approximate model of the optimal Latin hypercube design. Results show that the application of the multi-objective optimization method combined with the eclectic planning method for the micro modification of the gear can reduce the transmission error of multi-torque conditions, effectively reducing the gear whine noise in multiple torque conditions and improving the contact of the tooth surface.
Chen, ChenZhu, LinpeiLiu, JingWei, DanYu, Hao
AVSC Best Practice for Metrics and Methods for Assessing Safety Performance of Automated Driving Systems (ADS)AVSC000062021033/25/2021
This AVSC Best Practice for Metrics and Methods for Assessing Safety Performance of Automated Driving Systems (ADS) (AVSC00006202103) recommends a set of metrics that may be used to assess ADS safety performance of the dynamic driving task (DDT). These metrics and methods are principally designed to provide evidence of safety performance for a manufacturer’s decision to deploy (and monitor) fleet-operated/managed SAE level 4 and 5 ADS-dedicated vehicles (ride-hailing or product delivery). This document lays out a performance-based, technology-neutral approach for measuring and analyzing safety performance. It supports long-term, socially-important safety goals (like reducing crashes). ADS safety performance metrics in this document support system-level analyses, i.e. they are practical to implement for any system regardless of architecture. The best practice provides: Metrics to Support ADS Safety Recommended Safety Outcomes Recommended Predictive Safety Metrics Methods for Assessing DDT Performance Metrics The metrics and methods provided in this document are intended for use by the technical community (developers, manufacturers, testers, etc.) to aid in the safe development and deployment of ADS. They may also be useful to stakeholders who have interest in better understanding the safety posture of ADS deployments.
Automated Vehicle Safety Consortium
This SAE Recommended Practice covers power transfer units (PTUs) used in passenger car and sport utility vehicles to support all wheel drive (AWD) operation. PTUs are typically full-time use geared devices (see 3.1). Some PTUs have additional features such as part-time on-demand capability via electronically actuated disconnect features, and other configurations are possible.
Drivetrain Standards Committee
Vehicle Design Considerations Enabling High-Performance Charging2020-01-14404/14/2020
Customer requirements such as range anxiety and charging time are the driver for increasing the charging power of battery-electric vehicles (BEV). High-performance charging (HPC) theoretically enables time targets of faster than 30 kilometers (19 miles) recharging per minute. Due to physical limitations (i.e., current limits of the components) a charging power of more than 200 kilowatt arises the question of the voltage level required to fulfill the power demand. One possible approach to achieve a high charging power is increasing the battery voltage, i.e., increase the voltage level from 400 V to 800 V. This publication discusses the main aspects of charging by incorporating all high-voltage components in the vehicle. An increase of the voltage level and charging power affect all high-voltage components. The thermal management of the battery has to be considered. High-voltage vehicle architecture design considerations are discussed including thermal-management and battery-design aspects. Different charging characteristics from electric vehicles (EVs) available, are compared with an estimated fast charging profile which is based on theoretical background of available cells including consideration of physical and chemical limits (e.g., thermal-limits, cell-degradation). Additionally, higher-performance charging (HPC) also require consideration of the public charging infrastructure. Extending the technical point of view with customer values, the charging efficiency is considered including the infrastructure. Furthermore, customer acceptance and market forecasts are considered. Higher voltage levels enable higher power also for other components in the vehicle, such as the electric drives, high-voltage heaters, compressors and voltage converters. To determine the optimum voltage level, for a reference vehicle used in this paper, all those considerations are compared in the discussion. Focusing on the early development phase of a complete vehicle, criteria for conceptual design considerations are discussed incorporating the high-voltage vehicle architecture and the battery from the thermal point of view.
Paar, Christian JosefWaser, Helmut MartinKreimaier, HeimoCuenca-Jaen, InésEibler, Florian
Series Fuzzy PID with Anti-windup Controller for Intelligent Vehicle2020-01-01134/14/2020
A series fuzzy PID controller with anti-windup scope (SFPCA) is proposed in this paper to address saturation nonlinear problem and control disturbance caused by uncertainty of actuator model. In order to achieve novel dynamic and steady-state performance, the fuzzy controller and PID controller are fused into series, which realizes excellent dynamic performance of fast response and low overshoot like pure fuzzy controller at the initial response stage, and the excellent steady-state performance of stable and no static difference like PID control at the later response stage. The Hurwitz low is employed to configure PID parameters and 49 rules are designed for fuzzy controller. Since the input of the actuator could not be infinite, the actuator being saturated for a long time could reduce the stability of system and, even lead to irreversible damage. Moreover, after exiting the saturation state, it is difficult to quickly recover to the fast and stable response state of the original system. Therefore, an anti-windup scope is meticulously developed to limit the system input to a reasonable range under the saturation state, and, in the unsaturated state, the original Fuzzy PID control is restored. In order to verify the performance of the algorithm, four comparison algorithms were adopted, including pure PD, pure PID, pure Fuzzy and series Fuzzy PID controller (SFPC), and two typical commands like step and sine are employed as desired signals. The experimental results show that the SFPCA has more excellent dynamic and steady performance than pure PD, pure PID, pure Fuzzy and series Fuzzy PID controller (SFPC).
Luo, Chao
Research on Control Strategy Optimization for Shifting Process of Pure Electric Vehicle Based on Multi-Objective Genetic Algorithm2020-01-09714/14/2020
With more and more countries proposing timetables for stopping selling of fuel vehicles, China has also issued a “dual-slope” policy. As electric vehicles are the most promising new energy vehicle, which is worth researching. The integration and control of the motor and gearbox have gradually become a hot research topic due to low cost with better performance. This paper takes an electric vehicle equipped with permanent magnet synchronous motor and two-gear automatic transmission without synchronizer and clutch as the research object. Through the action of the motor, gearbox and shift actuator in the shifting process, the whole vehicle dynamics is modeled in each stage of shifting, a method for determining a short-term driving style intensity factor for decision shifting is proposed, three evaluation indexes of the shift quality of electric vehicle are put forward, the control parameters affecting the shift quality are analyzed, and the mathematical relationship between the shift control parameters, the shifting time and the shifting impact are obtain. Besides, the NSGA-II algorithm is used to carry out multi-objective global optimization of the whole process of shifting to get Pareto optimal solution. Analyze the optimization results in combination with driving style, determine some thresholds and parameters of the drive motor and shift actuator action control during the shifting process, improve the shift control strategy, and finally complete the coordinated control of the shifting process of the electric drive system based on the active synchronization of the motor. The results show that the optimization effect is good. It provides a new idea for the shifting process control of the pure electric vehicles.
Lei, YulongZhang, JingxuFu, YaoJia, FuchunWang, Binyu
Replacement of a 50cc Two-stroke Engine with an Electric Powertrain2019-32-06231/24/2020
As global regulations look to create a dramatic reduction in CO2 emission and other forms of pollution, companies with products that rely on engine technology must be ready to take on the electrification challenge. Applications that remain using two-stroke engine technology continue to exist due to their very high power density requirements. However, their history of higher pollution compared to four-stroke engines makes them a target to be regulated out of existence. Such high power two-stroke applications include high performance off-road motorcycles. In this type of product, electrification can solve not only pollution challenges but market challenges, such as ridership and public perception. By addressing the core problems presented by the two-stroke engine and turning challenges into opportunity, a strong attraction is created to convert a two-stroke engine motorcycle to an electric vehicle. With Automotive electric vehicle technology paving the way, the basis for cost effective electric motorcycle powertrain is explored for a 50cc off-road motorcycle application. The 50cc engine and motorcycle represent a special product where size, performance, and cost have a high sensitivity. The 50cc product also represents an area of great opportunity for the product as it is connected to the youth riding segment that establishes the future of motorcycle riding. With both strong opportunity and strong challenges, the electrification solution for a 50cc application provides broad justification for mass market adoption across the motorcycle industry. Challenges will be presented towards a OEM level product where design change is to be minimized without compromising performance. Various challenges include system design, packaging, supply chain, product lifecycle, competition readiness, safety, and cost. Opportunities will be discussed in the context of how the electrified powertrain can create a better product for the rider and solve challenges to enable the next generation of motorcycling. These opportunities include manufacturing advantages, environmental harmony, and new features.
Beeker, Jesse
Target Setting Process for Hybrid Electric Drives Using TPA, Jury Study, and Torque Management2019-01-14536/5/2019
The idea of improved efficiency without compromising the “fun to drive” aspect has renewed the auto industry’s interest toward electrification and hybridization. Electric drives gain from having multiple gear ratios which can use advantageous operating set points thus increasing range. Furthermore, they benefit significantly from frequent decelerations and stopping as is experienced in city driving conditions. To recuperate as much energy as possible, deceleration is done at high torque. This presents an interesting but serious sound quality issue in the form of highly tonal whine harmonics of rapidly changing gears that do not track with vehicle speed thus being objectionable to the vehicle occupants. This paper presents an NVH target setting process for a hybrid electric transmission being integrated into two existing vehicles, one belonging to the premium segment and another aimed at enthusiasts with off-road applications. The demand for power has shifted from mechanical domain into electrical domain, and as such, the solution to electric drive NVH issues also lay partly, in the way these drive systems are calibrated. A time-domain Transfer Path Analysis (TPA) model was developed for both vehicles, by virtually installing the hybrid transmission into the vehicle, thus predicting interior noise in several gears and simulating the brake regen coast downs at varying torque levels. Road and wind noise masking was added to these predictions taking care that the summations were correctly done at same vehicle speeds for which a program was written using a commercially available numerical computing tool. Extensive jury studies were then conducted to determine NVH no-fly zones and the torque management strategy for the two vehicles during brake regen events. Requirements and strategy for the two vehicles were different since they presented different levels of road and wind noise masking. To validate the NVH targets, another jury compared the finalized strategy with a premium target vehicle fitted with a similar hybrid system. This target-setting approach was useful in getting an upfront idea of the NVH risks without any system modifications. It then circumvented the need of re-developing expensive acoustic package and/or gear optimization that would be otherwise needed to mitigate the risks, with co-operation from calibration teams, while still being able to meet their regenerative braking targets in every gear for the two vehicles.
Singh, VinodParbat, AniketCharan, Anil
Test and Analysis of Electromagnetic Noise of an Electric Motor in a Pure Electric Car2019-01-14926/5/2019
Compared with the low-frequency ignition order of mechanical and combustion noise of an internal combustion engine, the noise of electric drive assembly of electric vehicles is mainly the high-frequency whining noise generated by electromagnetic forces of motors and gear meshing of reducers, as well as the high-frequency umbrella-shape noise generated by DC/AC pulse width modulation. Although the radiated sound power of these high frequency noise is far less than that of an internal combustion engine, the high frequency noise of the motor and the reducer is subjectively quite annoying. This paper studies the characteristics of electromagnetic noise of a permanent magnet synchronous motor in an electric car. By testing and analyzing of noise sources of an electric motor in the car and on a test rig, the spatial order characteristics and amplitude-frequency characteristics of the electromagnetic forces are revealed. The noise orders are multiples of the number of motor poles. The most critical order is 48th order, and its spatial order is 0th order. The peak of this 48th order is due to the stator’s 0th breathing mode being excited by the 48th frequency order electromagnetic force. Through theoretical calculation of the air-gap magnetic field and electromagnetic force wave, it is concluded that the 48th order electromagnetic force results from interaction of the rotor magnetic field and slotted core of the stator, and due to stator current harmonics. In this study, it is demonstrated by increasing the air gap by 0.2mm experimentally, the electromagnetic force can be reduced, resulting in the reduction of the motor noise by 5dB.
Kang, QiangGu, PerryGong, ChaoZuo, Shuguang
NVH Aspects of Electric Drive Unit Development and Vehicle Integration2019-01-14546/5/2019
The automotive industry continues to develop new powertrain and vehicle technologies aimed at reducing overall vehicle-level fuel consumption. Specifically, the use of electrified propulsion systems is expected to play an increasingly important role in helping OEM’s meet fleet CO2 reduction targets for 2025 and beyond. This will also include a strong growth in the global demand for electric drive units (EDUs). The change from conventional vehicles to vehicles propelled by EDUs leads to a reduction in overall vehicle exterior and interior noise levels, especially during low-speed vehicle operation. Despite the overall noise levels being low, the NVH behavior of such vehicles can be objectionable due to the presence of tonal noise coming from electric machines and geartrain components as well as relatively high shares of road/wind noise. In order to ensure customer acceptance of electrically propelled vehicles, it is imperative that these NVH challenges are understood and solved. This paper discusses various aspects of the EDU NVH development process. This will include a discussion of the NVH target cascading methodologies for EDUs, followed by a description of the EDU development and vehicle NVH integration process. Utilizing examples, specific aspects of EDU design to assure acceptable NVH behavior from the EDU will be discussed. The use of advanced simulation techniques for electric machine noise as well as geartrain-related noise will be demonstrated using examples. Finally, aspects of EDU “source” noise/vibration measurements and integration into the vehicle to assure refined vehicle-level NVH behavior will be illustrated using examples from relevant case studies.
Wellmann, ThomasTousignant, ToddGovindswamy, KiranTomazic, DeanSteffens, ChristophJanssen, Peter
Integrated Multi-Physics Simulation for Full-Vehicle Low Frequency NVH Optimization in HEVs2019-01-14556/5/2019
The recent automotive industry trend towards electrification has created new challenges for NVH engineers. These challenges stem from new powertrain architectures and their complex interactions, the governing control strategies which aim to optimize energy management, and new unmasked sources of excitation. Additionally, vehicle manufacturers are attempting to reduce hardware testing in order to rapidly satisfy increasing production demand and to minimize its costs. Hence, to meet the above-mentioned challenges up front in the development process of Hybrid Electrical Vehicles (HEVs) while balancing competing design objectives of drivability, durability and NVH, a simulation-led design and optimization is required. NVH problems are often the result of mechanisms that originate through complex interactions between different physical domains (flow, electromagnetic, structural/mechanical, control logic, etc.) and the assembly of individual components into a complete system. Therefore, accurate system-level integrated models are becoming a requirement to solve modern NVH problems. Combining the optimal balance between simulation and experimental data, this article describes a joint effort between Ford and Gamma Technologies to develop a general methodology to perform full-vehicle low frequency NVH analysis. Using GT-SUITE software, a non-linear multi-physics simulation model of a rear wheel drive HEV was created. The model was exercised to accurately evaluate the effects of powertrain control strategy and component selection on low-frequency NVH performance during a tip-in regeneration, downshifting and in-gear acceleration maneuvers while minimizing the computational cost.
Gomez, Llorenc ForasteZeman, JonathanLiu, Jack
Structural Vibration and Acoustic Analysis of a 3-Phase AC Induction Motor2019-01-14586/5/2019
This paper aims to study the NVH and acoustic performance of a 3-phase AC induction motor in order to develop an approach to reduce the magnetic component of noise from an electric motor in an electric vehicle (EV). The final goal of this project is to reduce the magnetic component of sound from the motor by making modifications to the end bracket of the motor housing. EVs are being considered the future of mobility mainly due to the fact that they are environment-friendly. As many companies are already investing in this technology, electric drives are set to become extremely popular in the years to come. The heart of an EV is its motor. Modern electric vehicles are quiet, furthermore with the lack of an IC engine to mask most sounds from other components, the sound from the electric motor and other auxiliary parts become more prominent. The primary source of electromagnetic noise in a motor arises from magnetic flux variations in the air gap which interfere with the resonant frequencies of the stator core. These flux variations result in a time-varying force that acts on the stator core or teeth and causes it to deform. This paper studies the radial and tangential components of this force and how these structural vibrations can be dampened by using a modified end bracket with properties that can help reduce the overall sound radiated by the motor. The paper shows a process to analyze the sound radiated from an electric motor in three broad steps. First, an impact hammer test is performed on the stator and assembled motor to analyze its resonant frequencies. Second, the operational deflection shapes of the motor in the operating condition are extracted to visualize the housing deformation and identify resonant frequencies being excited. Finally, a sound intensity analysis is conducted to calculate sound pressure levels at different frequencies.
Krishnasarma, AnandTaylor, AllanBaqersad, JavadPoozesh, Peyman
Piasecki Aircraft Corporation (PiAC) and Continuum Dynamics, Inc. (CDI) are investigating noise levels of the PA890, an emergent eVTOL slowed rotor winged compound (SRWC) configuration using the CHARM/PSU-WOPWOP aeroacoustic analysis. While the adoption of electric drive eliminates engine noise, this design allows several operational degrees of freedom that permit it to further mitigate noise mechanisms associated with conventional single rotor helicopters, including: lift compounding to offload the main rotor; reduction of main rotor RPM in cruise; and a dual mode (antitorque/pusher) tail rotor that allows alternate modes of operation for targeted forward flight conditions, with significant potential for noise reduction. This paper provides an overview of an acoustics analysis of the PA890 eVTOL SRWC configuration, including a comparison to an existing single rotor civil helicopter; and the principal noise mechanisms affecting each type of aircraft and the opportunities offered by the SRWC configuration to mitigate them. Ongoing work to further clarify important noise mechanisms is also outlined.
Quackenbush, ToddRicci-Moretti, LuigiBrentner, KennethWachspress, DanielBarwey, DineshLewis, Robert
Advances in electric propulsion may provide the opportunity to incorporate multiple distributed propulsors through the use of electric drives and electric power transmission at dramatically lighter weights than mechanical drivetrains. While small-scale UAS (0-20lb) have achieved distributed electric drivetrains, the electro-chemical power-sources do not scale and are weight prohibitive for larger UAS and future eVTOL aircraft with practical range, endurance, and payload requirements. An alternative to the electro-chemical powertrain is the hybrid-electric powertrain. In this paper, a variable-voltage hybrid-electric powertrain is designed, constructed, and tested carefully to examine the effects of variable-voltage generators for variable-RPM electric drives. The paper examines the powertrain component by component, with over 370 test points, from a single electric drive to an integrated powertrain with four distributed propulsors, in a fully instrumented test bed.
Mills, BrentDatta, Anubhav
Planetary Power Split Device for Hybrid Vehicle Powertrain2019-01-03704/2/2019
This work looks into the development of power-split planetary gear set for hybrid vehicle. The aim is to research possible solution of hybrid powertrain integrating DHT (Dedicated Hybrid Transmission), which will comply with demands of compact cars, where simplicity and low price is a primary focus. On the other hand, this solution must offer full-hybrid capability. The search of new solution is focused on the usage of one electric motor in combination with internal combustion engine, the planetary gear set (PGS) and stepped transmission. For low forward speeds and reverse the electric drive can be used. The low forward speed can be ensured also by combination of electric motor and ICE, the medium speed range will be covered by powersplit or combination/addition of power of ICE and electric motor, for highway usage the direct drive from ICE via stepped transmission is envisaged. Most of the functional modes allow also the electric energy recuperation. The paper will present the overview of existing solutions; the literature survey will be dedicated for designs with single electric motor mainly. Further will be included the description of newly proposed mechanism, the shift table and full description of all functional modes. For demonstration and simulation purpose was chosen 1.0 L spark ignition engine in combination with 48 V electric motor - the results will be included in the paper. It was decided to build a plastic demonstrator of the newly invented DHT for the functional check.
Kanera, JaroslavAchtenova, GabrielaKruta, Michal
Pure Electric Vehicles Simulation Using Powertrain Energy Estimator Tool2019-01-03674/2/2019
This paper describes first, the use of Powertrain Energy Estimator (PEE) tool to simulate and analyze the performance of the Pure Electric Vehicles (PEV’s) with all the powertrain components. The PEE uses basic physics calculations and measured components performance with the available vehicle parameters to model and simulate any conceptual PEV. The tool calculates the predicted torques, speeds, voltages, efficiency and power passed from one component to another then saves all the simulation results in a database for further user’s analysis. Secondly, we present a methodology to estimate the maximum power capacity required for PEV driving electric machine (E-Motor). The estimation approach is based on creating a power map, which combines the contour lines for all power levels over vehicle speeds/road climbing grades required for the PEV powertrain driving component (E-Motor) to meet all the vehicle’s performance requirements. The evaluation of the power map uses the vehicle’s specifications and performance requirements. The performance requirements are mainly cover the maximum vehicle speed, acceleration time and road climbing grade. Two types of PEV platform applications are considered in this paper for simulation and analysis: A 10 meters Rear Wheel Drive (RWD) commercial PEV transit bus with two speeds transmission gearbox, the second application is a typical Front Wheel Drive (FWD) OEM PEV passenger car with a single speed transmission gearbox.
Al-Assadi, SalemMcConnell, Jason
Development and Control of Four-Wheel Independent Driving and Modular Steering Electric Vehicles for Improved Maneuverability Limits2019-01-04594/2/2019
Electric vehicles are capable of more flexible drivetrain configurations, such that driving dynamics of each wheel could be controlled independently to increase its stability and maneuverability bounds. We hereby propose a configuration consisting of four wheel independent driving and front and rear axle modular steering. The vehicle implements drive-by-wire technology, which means the control program running on vehicle control computer will have direct control authority of the vehicle under normal driving conditions, based on inputs of higher level systems such as human drivers and autonomous driving programs. Both the torque allocation on four wheels and the steering allocation on axles are completely independent on the mechanical hardware level, thus the vehicle is able to harness adverse contact conditions with confidence. A slip-aware model-free control method for torque allocation and steering is proposed and inspected in the paper, with digital model of a modified SUV simulated for validation, and the vehicle responses with and without such controller are compared to elaborate its strengths. Such control method has more safety margin under close-to-limits driving conditions with presence of tire slip. The control method along with drive-by-wire features also enhance driving safety by correcting excessive inputs by human drivers. Additionally, a comprehensive index reflecting the stability and maneuverability of the vehicle is also introduced and based on which a model-based controller is designed and compared.
Yang, HaoguangLiu, ChenShi, JiongmingZheng, Gangtie
Research on Technique for Correction of Running Resistance with Focus on Tire Temperature and Tire Thermal Balance Model2019-01-06234/2/2019
At present, measurements of running resistance are conducted outdoors as a matter of course. Because of this, the ambient temperature at the time of the measurements has a considerable impact on the measurement data. The research discussed in this paper focused on the temperature characteristic of the tires and developed a new correction technique using a special rolling test apparatus. Specifically, using a tire rolling test apparatus that made it possible to vary the ambient temperature, measurements were conducted while varying the levels of factors other than temperature that affect rolling resistance (load, inflation pressure, and speed). Next, a regression analysis was applied to the data for each factor, and coefficients for a relational expression were derived, making it possible to derive a quadratic equation for the tire rolling resistance correction formula. It was verified that the application of the new correction formula reduced variation in running resistance from 2.7% (in the case of regulation correction) to 1.0%. In addition, in order to offer a simpler method of realizing the same correction, a technique for correction using a conventional tire rolling test apparatus and based on the material characteristics of the tire tread rubber was also developed. It was verified that this method allowed the same degree of correction. Giving consideration to the application of the method to future tire modeling, the development of heat generation and dissipation models for tire rolling tests was also examined. The addition of terms for the temperature characteristic of the tread rubber and heat generation and dissipation between the tire and the drum reduced error between measured and predicted values to ±0.6%.
Hotaka, TakeshiSakai, TomonoriMiura, Hideki
An Innovative Electric Motor Cooling System for Hybrid Vehicles - Model and Test2019-01-10764/2/2019
Enhanced electric motor performance in transportation vehicles can improve system reliability and durability over rigorous operating cycles. The design of innovative heat rejection strategies in electric motors can minimize cooling power consumption and associated noise generation while offering configuration flexibility. This study investigates an innovative electric motor cooling strategy through bench top thermal testing on an emulated electric motor. The system design includes passive (e.g., heat pipes) cooling as the primary heat rejection pathway with supplemental conventional cooling using a variable speed coolant pump and radiator fan(s). The integrated thermal structure, “cradle”, transfers heat from the motor shell towards an end plate for heat dissipation to the ambient surroundings or transmission to an external thermal bus to remote heat exchanger. A complete lumped parameter numerical modelling was implemented to estimate the thermal behavior of the corresponding electric motor cooling system. Experimental and numerical results compare the temperature, heat flux, and cooling power measurements. For 250VA thermal load applied, the hybrid heat rejection strategy could save up to 33% of the power consumption while the operating condition is secured. Higher thermal loads can be handled through the combined passive and active pathways with minimum power consumption. Based on these findings, integrated electric motor cooling merits attention for further investigation through field testing, scaling, and utilization in other applications.
Shoai Naini, ShervinHuang, Junkui (Allen)Miller, RichardWagner, John R.Rizzo, DeniseSebeck, KatherineShurin, Scott
Analysis and Model Validation of the Toyota Prius Prime2019-01-03694/2/2019
The Toyota Prius Prime is a new generation of Toyota Prius plug-in hybrid electric vehicle, the electric drive range of which is 25 miles. This version is improved from the previous version by the addition of a one-way clutch between the engine and the planetary gear-set, which enables the generator to add electric propulsive force. The vehicle was analyzed, developed and validated based on test data from Argonne National Laboratory’s Advanced Powertrain Research Facility, where chassis dynamometer set temperature can be controlled in a thermal chamber. First, we analyzed and developed components such as engine, battery, motors, wheels and chassis, including thermal aspects based on test data. By developing models considering thermal aspects, it is possible to simulate the vehicle driving not only in normal temperatures but also in hot, cold, or warmed-up conditions. Next, we analyzed supervisory vehicle control to merge the separately developed vehicle component models in a vehicle simulation model. The supervisory vehicle control includes engine on/off, battery energy management, engine operating conditions, and so on. In particular, we analyzed the control changes according to the warmed-up start and heating, ventilation, and air conditioning operation. We implemented and integrated the analyzed component models in a vehicle simulation model in Autonomie for the Toyota Prius Prime. In most cases, model predictions of fuel economy were within 5% of the experimental value, which is within the range of test-to-test variability. Many of operational signals, including battery state of charge matched well.
Jeong, JongryeolKim, NamdooStutenberg, KevinRousseau, Aymeric
Model-Based Pitch Control for Distributed Drive Electric Vehicle2019-01-04514/2/2019
On the dual-motor electric vehicle, which is driven by two electric motors mounted on the front and rear axles respectively, longitudinal dynamic control and electro-dynamic braking can be achieved by controlling the torque of front and rear axle motors respectively. Suspension displacement is related to the wheel torque, thus the pitch of vehicle body can be influenced by changing the torque distribution ratio. The pitch of the body has a great influence on the vehicle comfort, which occurs mainly during acceleration and braking progress. Traditionally active suspension is adopted to control the pitch of body. Instead, in this paper an ideal torque distribution strategy is developed to limit the pitch during acceleration and braking progress. This paper first explores the relationship between the torque distribution and the body pitch through the real vehicle test, which reveals the feasibility of the vehicle comfort promotion by optimizing the torque distribution coefficient. A two-degree-of-freedom semi-vehicle model is established according to the actual vehicle parameters. Based on the vehicle model, the control system is established to minimize the pitch motion during the acceleration and braking process by means of a model predictive control technique. The control effect is verified by simulation experiments.
Yu, YizeXiong, LuYu, ZhuopingYang, XingHou, YuyeLeng, Bo
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