Browse Topic: Off-board energy sources

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Propeller driven rotors utilize propellers on the main rotor blade to spin the rotor. Past research efforts have highlighted dynamic issues that arise from the rotor-propeller Coriolis interaction. For this paper, a comprehensive multi-body analysis methodology, called Elastic Rotorcraft Analysis (ERA), was applied to various propeller driven rotor datasets. The focus of the modeling effort was on propeller driven rotor twirl phenomenon, which arises from rotor-propeller inertial couplings interacting with rotor blade modes. After describing the phenomenon, the paper is split into two parts: validations and predictions. In Part I of the paper, the ERA propeller driven rotor model was validated using three datasets: (i) a propeller flapping vacuum chamber experiment, (ii) a propeller/rotor loads vacuum chamber experiment, and (iii) a propeller driven rotor hover experiment. The ERA model showed good agreement with the data, and captured the important rotor-propeller Coriolis interaction. In Part II of the paper, predictions for several propeller driven rotor configurations were generated and analyzed. Loads were computed for an isolated propeller and are compared to propeller loads during propeller driven rotor operation. The analysis showed that operating the propeller on the rotor blade introduces significant inertial loads on the propeller. Finally, propeller placement along the main rotor blade span was investigated. The results of the present study agree with earlier research, which showed placing the propeller at the midspan location reduced the electrical power coefficient by nearly half compared to a tip mounted propeller.
Brown, RobertGul, SeyhanChopra, Inderjit
Researchers at the National Aeronautics and Space Administration (NASA) have conducted a series of module-level 50-ft dynamic drop tests on electric Vertical Take-off and Landing (eVTOL) Energy Storage Systems (ESS) for the generation of dynamic impact data to support standards developments. The tests were conducted on zero-state-of-charge Electric Power Systems (EPS) Electric Propulsion Ion Core (EPIC) modules at the National Institute for Aviation Research (NIAR), utilizing the NIAR outdoor drop test setup and conducted by NIAR test personnel. Four total tests were conducted on modules oriented in four different orientations. During initial post-test inspections at the drop facility, it was observed that the modules experienced varying amounts of damage in various locations and forms. The damage was quantified to the maximum extent possible via photogrammetric methods such as digital image correlation and marker tracking. Post-test modules were then disassembled, and forensics were conducted, which involved inspections into various containment structures and the cells themselves. A scoring rubric was developed in order to utilize a common methodology to quantitatively assess the damage incurred into each module as way of determining the least and most amount of damage present. Results in the form of post-test inspections, digital image correlation deformations, and scoring rubric values will be all presented, along with proposed paths forward for future work.
Ellafrits, ShayGardner, NathanielLittell, Justin
Aircraft Certification is a mature and complex bureaucracy that has successfully ensured a very high degree of safety of aircraft design, construction, operation and maintenance. Outside of a very few doing the work, there is a general lack of knowledge of certification details. For novel technologies such as electric power, and innovative configurations such as multi-rotors, the rules are far less mature and still emerging and so also poorly understood. Within the Advanced Air Mobility (AAM) initiative, many new aircraft developments are underway using novel configurations, and the public announcements of regulatory progress toward FAA or EASA Type Certification capitalize on this ignorance by being vague or even misleading. Honeywell conceived the Regulatory Readiness Level (RRL) indicator as an objective measure of certification status to serve the AAM industry and ecosystem, with applicability across aviation. The released RRL Version 1 now enables credible, objective assessment of new aircraft progress toward FAA Type Certification, and Operational Approval for Part 135 operations, to allow consistent apples-to-apples comparisons with other aircraft in development. An emerging complementary version of the rubric for EASA Type Certification is ready for publication to enable RRL determination against the European Union criteria. Future releases will consider other Nation's regulatory authorities, supplemental types certifications (STCs), and risk-based airworthiness assessments such as the Specific Operations Risk Assessments (SORA).
Agrawal, PulkitNewman, Daniel
Researchers at the National Aeronautics and Space Administration (NASA) have conducted a series of module-level tests on electric Vertical Take-off and Landing (eVTOL) Energy Storage Systems (ESS) for the generation of dynamic impact data to support standards developments. The tests were conducted on zero-state-of-charge Electric Power Systems (EPS) Electric Propulsion Ion Core (EPIC) modules at the National Institute for Aviation Research (NIAR), utilizing the NIAR outdoor drop test setup and personnel. Four total tests were conducted. For each test, the module was dropped at a specific orientation from a height of 50 feet while connected to a guided trolley in order to assess the effects of a 50-foot drop test on the ESS. The test velocities ranged between 46.9 and 52.8 ft/s with impact angles ranging between a flat, zero-degree impact and 18 degrees. Data were recorded in the form of temperatures, cell-level voltage, module level acceleration and digital image correlation from the tests. Accelerations were in the range of 1,500 g for a few millisecond duration, which were indicative of a shock type loading condition. No modules entered thermal runaway, and post-test inspections revealed a variety of internal deformations and damage present in the various modules tested, with specific damage occurring for specific orientations. The modules were ranked according to a custom developed scoring rubric developed by utilizing the test and post-test inspection results. The results were compiled, reported, and will be used to guide future ESS testing. Part 1 discusses the loading environments in the modules, while Part 2 will discuss the deformation and damage in the modules.
Littell, JustinGardner, NathanielEllafrits, Shay
This paper analyses the possibility of using photovoltaics as additional energy provider for small to medium-sized eVTOL UAVs. A simplified model for eVTOL UAVs, which covers all relevant areas of aircraft design, including aerodynamics, structural mechanics, propulsion and systems modelling, is presented. Sensitivity studies covering various design parameters, such as airfoil, wing geometry and propulsion system selection are performed to show their influence on the configurations' performance. The first result of this paper is, that a photovoltaic powered configuration can outperform a battery electric and it can be worth the effort to implement the solar cells. To achieve this, the aircraft needs to be as aerodynamic efficient as possible. Also higher efficiency solar cells increase the possible performance. Additionally there is a big influence of the time of year and the latitude onto the performance. Secondly a multi mission study is performed. This uses a more detailed model, as the preliminary study. It is to find the best solar eVTOL for a set of missions. A summary of this study's results is presented. Finally the best aircraft configuration, following this study, is presented. The main take aways are, that solar cells can have a positive effect on the overall performance of eVTOL UAVS. However some possible drawbacks are also identified, as the resulting aircraft require rather low speeds and a more complicated mission planning, because solar irradiance needs to be taken into account and monitored during the whole mission.
Seren, ThomasHornung, Mirko
The numerical analysis of the three-dimensional (3D) flow over a National Advisory Committee for Aeronautics (NACA) 6321 airfoil to evaluate the mass flow rate by using a novel method Improved Blowing and Suction System (IBSS) to control the boundary layer is presented in this study. Analysis is performed based on 3D Reynolds-Averaged Navier-Stokes (RANS) equation with a K-omega SST solver. The aerodynamic performance of the NACA 6321 is analyzed at a Mach number of 0.10 with three different mass flow rates, namely, 0.08 kg/s, 0.10 kg/s, and 0.12 kg/s. From the study, it is seen that when the mass flow rate decreased, the aerodynamics performance also reduced, and the aerodynamic performance improved with the increase in mass flow rate. Results also show that a mass flow rate of 0.10 kg/s improved the stalling angle of attack (AoA) by 60% and coefficient of lift (CL) by 50%, enabling optimum efficiency of the aircraft wing in all aspects compared to the baseline airfoil model. The mass flow for optimum efficiency is computed based on the velocity at the separation point on the airfoil.
Karuppiah, BalajiWessley, Jims John
Improved Energy Management System for Airplane Electrical Power2021-01-00083/2/2021
As commercial transport aircraft progress toward a future More Electric Airplane (MEA) there are numerous opportunities to improve energy management of the electrical power system. Improved energy management of the airplane electrical power system not only has the potential to decrease the weight and improve the efficiency of the system, but also to improve system stability and reliability. This paper analyzes re-architecting of an MEA airplane electrical power system in order to better manage the current electrical loads. It also considers the use of new sources of power generation and energy storage that would enable improved energy management for a new improved MEA such as fuel cells, batteries and super capacitors. The analysis uses data associated with current methods for calculating electrical loads and evaluates how the energy management of those loads can be improved with a better understanding of their usage in various flight phases, their criticality, and their power quality requirements. It also investigates how the re-architecting of different loads can be used to improve airplane dispatch reliability and improve system stability. Finally, it examines how the efficiency of various systems, in conjunction with improved energy management, can be used to result in a better controlled, more efficient and reliable airplane. The results of these improvements in energy management are included in new MEA power system architecture to summarize the benefits.
Breit, Joseph Sherman
The scope of this report will document the various voltage levels and provide a rational for each level as discussed and agreed to in the AE-7 committee.
AE-7C Systems
This paper presents an object-oriented, equation-based framework for multi-engineering modeling of a quadrotor UAV, which includes the rigid body dynamics, simplified aerodynamics, gyroscopic effects, electrical power system and battery losses, and DC motor dynamics. An open-source drone modeling library is introduced by explaining the mathematical models and multi-domain components used to model the drone. Animation and visualization techniques for the drone using CAD models are also introduced and explained. The proposed drone model is simulated under different flight scenarios using motor and power system models with different levels of detail, aiming to provide better means for design and understanding, of multi-engineering aspects of UAVs. This model provides a foundation for future UAV open-source model development, electrified power propulsion design, visualization and interaction, and system identification.
Podlaski, MeaghanVanfretti, LuigiNademi, HamedChang, Hao
This paper analyses the possibility of using hydrogen fuel cells as main energy provider for small to medium-sized eVTOL UAVs. A simplified model for eVTOL UAVs, which covers all relevant areas of aircraft design, including aerodynamics, structural mechanics, propulsion and systems modelling, is presented. Sensitivity studies with various design parameters, including aspect ratio and design cruise speed are performed to show their influence on the configurations’ performance. A comparison between pure battery electric and fuel cell hybrid UAVs is taken. The result of this paper is, that a hydrogen fuel cell hybrid configuration can have a better performance than a battery electric and it can be worth the effort to implement the fuel cell. To achieve this, the mission should require a long endurance and have hover and transition times reduced as far as possible, which both enable the high energy density of the hydrogen system to unfold its full potential. Also, the aircraft needs to be as aerodynamic efficient as possible in order to reduce the fixed weight of the hydrogen fuel cell. Respecting these requirements and accepting a reduced versatility of the aircraft, a fuel cell hybrid eVTOL UAV can easily outperform one with a pure battery electric power supply.
Seren, ThomasHornung, Mirko
ABSTRACT Rotorcraft operations in arid environments can result in the ingestion of large quantities of dust particles into turboshaft engines, where they can melt and deposit on high pressure turbine nozzle guide vanes. This can result in reduced engine life-span and in worst case scenarios, in-flight engine failure. Predicting the extent and rate at which this damage occurs has proven difficult owing to the wide range of variables relating to the dust cloud, engine and most importantly, the properties of the particulate encountered. Whilst significant work has been carried out to model the particle deposition process for both volcanic ash and coal fly-ash, there is scarce similar work for the different types of mineral dusts rotorcraft encounter. In this contribution, we assess the suitability of two opposing numerical approaches for use in a generalised, reduced-order deposition model of individual mineral particles depositing on a vane. Both models are seen to be heavily reliant upon empirical inputs, be this the thermo-mechanical properties of the particles such as their yield strength, or currently unknown experimentally determined constants. An alternative approach is therefore proposed whereby the particle yield strength is correlated using existing relationships to the Vickers hardness of the grain, a property more amenable to empirical determination. The results obtained represent the current applicability limits of the two models based upon existing empirical data and thus highlight the need for further experimentation relating to both the thermo-mechanical properties and probabilities of adhesion for both individual mineral grains and mineral dust blends.
Ellis, MatthewBojdo, NicholasFilippone, AntonioJones, MerrenPawley, Alison
Development of RC-IGBT with a New Structure That Contributes to Both Reduced Size of Power Control Unit and Low Loss in Hybrid Electric Vehicles2020-01-05964/14/2020
In order to improve the fuel efficiency of Hybrid Electric Vehicles (HEVs), it is necessary to reduce the size and power loss of the HEV Power Control Units (PCUs). The loss of power devices (IGBTs and FWDs) used in a PCU accounts for approximately 20% of electric power loss of an HEV. Therefore, it is important to reduce the power loss while size reduction of the power devices. In order to achieve the newly developed PCU target for compact-size vehicles, the development targets for the power device were to achieve low power loss equivalent to its previous generation while size reduction by 25%. The size reduction was achieved by developing a new RC-IGBT (Reverse Conducting IGBT) with an IGBT and a FWD integration. As for the power loss aggravation, which was a major issue due to this integration, we optimized some important parameters like the IGBT and FWD surface layout and backside FWD pattern. As a result, it was possible to avoid the snapback characteristic (IGBT loss aggravation). In addition the substrate thickness was reduced by 24% compared to its previous generation. In order to address the deterioration of breakdown voltage due to a thinner substrate, the buffer layer structure was optimized to achieve the loss target while ensuring both high breakdown voltage performance and reliability. Parts reduction of the power module equipped with this new RC-IGBT greatly contributed to achieving downsizing and low power loss of the newly developed PCU, and helping the improvement of fuel efficiency for new compact-size HEVs.
Murakami, KoichiRahman, TasbirKimura, KeisukeKonishi, MasakiIguchi, HirokoKawaji, Sachiko
Effect of Oil Viscosity and Driving Mode on Oil Dilution and Transient Emissions Including Particle Number in Plug-In Hybrid Electric Vehicle2020-01-03624/14/2020
Plug-in electric vehicle (PHEV) has a promising prospect to reduce greenhouse gas (GHG) emission and optimize engine operating in high-efficiency region. According to the maximum electric power and all-electric range, PHEVs are divided into two categories, including “all-electric PHEV” and “blended PHEV” and the latter provides a potential for more rational energy distribution because engine participates in vehicle driving during aggressive acceleration not just by motor. However, the frequent use of engine may result in severe emissions especially in low state of charge (SOC) and ahead of catalyst light-off. This study quantitatively investigates the impact of oil viscosity and driving mode (hybrid/conventional) on oil dilution and emissions including particle number (PN). Two cycles, WLTC (World-wide Harmonized Light Duty Driving Test Cycle) and continuous ECE 15 (European Driving Cycle), were adopted and initial SOC was controlled in the range of 10-13%, which can induce more engine start events. Oil dilution is detected through method of ASTM D3525-04 to identify dilution rate under different conditions. Results show that both in WLTC and ECE 15, frequent engine start will causes high PN and unburned hydrocarbon emissions while NOx is substantially reduced due to relatively low engine loads except in first cold start. Intermittent engine start also significantly accelerates dilution rate but this rate for 5W-30 increases more rapidly than 0W-20 does in hybrid driving mode. Moreover, 5W-30 oil increases fuel consumption due to higher friction work compared to 0W-20 does and the emission of PN along with NOx and THC is also increased.
Fan, QinhaoWang, YunfeiXiao, JianhuaWang, ZhiLi, WeiziJia, TianZheng, BinTaylor, Robert
History and Prospects for Electric Vehicles and Electric Bikes: Pathway to Sustainable Carbon Free Energy and Transportation2020-01-09744/14/2020
The Electric Transportation Revolution (ETR) began with the General Motors USA EV1 project and Yamaha Japan Pedal Assist System (PAS) electric bike, both in 1993. Worldwide EB annual sales are 40 million with 300 million on the road, mostly in China. Mandates and government incentives influence the EV market, customer demand drives EB growth. The EPA CO2 endangerment finding is forcing the auto industry to invest in EVs to help limit Mankind Made Carbon Dioxide Climate Change, MMCDCC, which is based on theoretical computer models that calculate global temperature. Measured temperature data, revised by modelers, used to validate these models has been challenged and so reported. Historical climatology data shows that Natural Climate Change, NCC, is more likely the CC cause. Known periodic variations of the sun’s orbit changes solar radiance and causes NCC. More CO2 in the atmosphere produces more plant growth, more food, thus CO2 is a beneficial gas. We propose a long term pathway to eliminate CO2 as an issue for energy and transportation. Fossil fuels may be depleted in 200 years. During this period, transition worldwide to nuclear power and hydrogen for electricity and transportation is necessary. Nuclear fuels will be used forever as uranium extraction from seawater is now possible and is replenished by runoff from land. Nuclear electricity will produce hydrogen from electrolysis of water for vehicle use. Power plants and vehicles will thus not produce CO2. With this prospect of sustainable carbon free electricity and vehicle fuel, the humanitarian thing to do today is to continue to use fossil fuels for both domains, in order to provide affordable heat in cold winters and cooling in hot summers which occurs in some regions of the world today until nuclear options are developed. This all is likely NCC as it has been for hundreds of millions of years on planet earth, and not MMCDCC.
Jamerson, Frank E.
Extended Endurance Unmanned Aerial Vehicle via Structural Electrical Power Storage and Energy Generation Devices2020-01-00413/10/2020
As the application of unmanned aerial vehicles (UAV) have increased in the military, commercial and private sectors, special attention has been focused on improving upon high altitude long endurance (HALE) performance. Therefore, under a multi-year, multi-discipline senior project team comprised of Aerospace Engineering, Electrical Engineering, Computer Engineering, Mechanical engineering, and Chemical Engineering undergraduate teams, investigative and experimental research has begun into the substitution of various aircraft structural components with power storage and power generation devices used also as structure to improve flight endurance and performance capabilities of solar powered UAVs. One viable solution may be found in the reduction of the amount of parasitic weight due to the required power systems on board these types of aircraft. These power systems are usually found in the form of energy storage devices such as lithium polymer batteries and energy generation devices such as solar cells. This path led to the innovation of the ‘Flying Battery’. The ‘Flying Battery’ integrates various free energy generating devices such as structural solar cells, structural energy storage devices, thermo-electric generators, and vibration induced power generators to create a flying structure that will be more efficient overall. By weighting the design factors for the power systems by their structural strengths and stiffnesses, the power-to-weight ratio of the aircraft may be significantly improved in the long run while also enabling a structure that may withstand the various nominal and off-nominal aerodynamic loading conditions experienced during flight. This paper discusses the mission operations, methods of testing and the progress achieved thus far toward achieving potential endurance and efficiency increases in unmanned aerial vehicles. These will be done through laboratory and eventual model flight experiments of novel structural designs for graphene super-capacitors, solar cells, and other power generation devices.
Oetting, Geoffrey Smith
Molecular Engineering for Mechanically Resilient and Stretchable Electronic Polymers and Composites19AERP12_1012/1/2019
Establishing the design criteria for elasticity and ductility in conjugated polymers and composites by analysis of the structural determinants of the mechanical properties. Air Force Research Laboratory, Arlington, Virginia The ability to predict the mechanical properties of organic semiconductors is of critical importance for roll-to-roll production and thermomechanical reliability of organic electronic devices. This research describes the use of coarse-grained molecular dynamics simulations to predict the density, tensile modulus, Poisson ratio, and glass transition temperature for poly(3-hexylthiophene) (P3HT) and its blend with C60. In particular, it is shown that the resolution of the coarse-grained model has a strong effect on the predicted properties. It was found that a one-site model, in which each 3-hexylthiophene unit is represented by one coarse-grained bead, predicts significantly inaccurate values of density and tensile modulus. In contrast, a three-site model, with one coarse-grained bead for the thiophene ring and two for the hexyl chain, predicts values that are very close to experimental measurements (density = 0.955 g cm−3, tensile modulus = 1.23 GPa, Poisson ratio = 0.35, and glass transition temperature = 290 K). The model also correctly predicts the strain-induced alignment of chain, as well as the vitrification of P3HT by C60 and the corresponding increase in the tensile modulus (tensile modulus = 1.92 GPa, glass transition temperature = 310 K).
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