This specification covers woven, nonwoven, and knit absorbent materials supplied either as dry cloths or presaturated cloths for solvent cleaning process applications.

AMS G9 Aerospace Sealing Committee

AMS120425-1

AMS120425-00000000000000000000001 (Current)

12/04/2025

AMS120425-1

A-10 Aircraft Oxygen Equipment Committee

Aircraft and Aircraft Engine Fuel Pump Low Lubricity Fluid Endurance Test

ARP1797B (Current)

11/26/2025

This procedure is intended to apply to fuel pumps. This procedure will be defined in terms of recommended test fluid, test setup, test conditions, and test method. This procedure may be used for other fuel system components, by testing in conjunction with the pump, which normally supplies the component inlet flow, or a substitute test pump of similar capacity. This procedure may be used, with variations in test conditions and test fluid for performing pump evaluation tests. Tests at progressively increasing pump speeds and pressures will provide design limitation data. Alternate test periods on a test pump and another pump, of a design for which actual service durability is known, will provide useful comparison data.

AE-5B Aircraft and Engine Fuel and Lubricant Sys Components

Test Method for the Determination of Total Acidity in Polyol Ester and Diester Gas Turbine Lubricants by Automatic Potentiometric Titration

ARP5088C (Current)

11/26/2025

The test method describes the procedure for determination of the total acid number of new and degraded polyol ester and diester based gas turbine lubricants by potentiometric titration technique. The method was validated to cover an acidity range 0.05 to 6.0 mg KOH g-1. The method may also be suitable for the determination of acidities outside of this range and for other classes of lubricant.

E-34 Propulsion Lubricants Committee

Performance based packaging standard for lithium batteries as cargo on aircraft

AS6413 (Current)

11/26/2025

This standard is intended to demonstrate and document the control of the potential hazards from lithium cells or batteries (UN 3090 and 3480) when transported as cargo on aircraft. [still need to identify if we are addressing global (external fire) or local (battery internal failures)] This standard addresses the need to control the hazards which might arise from a failure from an individual cell by containing the hazards within the package. This specific hazards addressed within this standard are: • Uncontrolled fire • Rapid overpressure pulse within compartment

G-27 Lithium Battery Packaging Performance

Recommendations and Background Material for Battery Package Testing

AIR6840 (Current)

11/26/2025

AS 6413 and slash sheets /1 & /2 hold the main information for testing of battery packaging. This document holds further information and expansion of philosophy, clarification etc. surrounding the testing and industry needs.

G-27 Lithium Battery Packaging Performance

Standardized composite training program

AIR6671 (Current)

11/26/2025

SAE CACRC has produced several standards, each representing the best-practice, recommended minimum training syllabus for the aforementioned target groups. The purpose of this document is to promote the use of these SAE standards, particularly for developing training programs for employee training, qualification in airlines and maintenance organizations, and as reference in regulatory guidance material. It summarizes, as a quick reference, the content of each training document and its relation to and interaction with other training documents. Thereby it allows users to select the appropriate training documents and syllabi to establish a comprehensive, sequential training program build-up customized to the specific needs of the aforementioned functions (see figure). This document does not intend to introduce new training content/syllabus.

AMS CACRC Commercial Aircraft Composite Repair Committee

Aerospace - Lightning Effects on Hydraulic Transport Elements on Aircraft

AIR6185A (Current)

11/26/2025

<p>This SAE Aerospace Information Report (AIR) describes hydraulic system design and installation to minimize the effects of lightning, especially when the aircraft structure is composite. Techniques for effective electrical bonding, hydraulic system lightning protection, and lightning protection verification techniques are discussed.</p>

My new committee for commercial aircrafts

Cast Aluminum Alloy Composite 4.6Cu - 3.4Ti - 1.4B - 0.75Ag - 0.27Mg (205.0/TiB2/3p-T7P) Sand Cast, Solution, and Precipitation Heat Treated

AMS4482B (Current)

11/25/2025

This specification covers a dilute aluminum/TiB2 metal matrix composite in the form of sand castings.

AMS D Nonferrous Alloys Committee

Cast Aluminum Alloy Composite, 4.6Cu - 3.4Ti - 1.4B - 0.75Ag - 0.27Mg (205.0/TiB2/3p-T7P), Investment Cast, Solution and Precipitation Heat Treated

AMS4471C (Current)

11/25/2025

This specification covers a dilute aluminum/TiB2 metal matrix composite in the form of investment castings.

AMS D Nonferrous Alloys Committee

Core, Honeycomb, Aluminum Alloy, Corrosion Inhibited For Sandwich Construction, 5052, 350 (177)

AMS4348F (Current)

11/21/2025

This specification covers bonded honeycomb core made of aluminum alloy and supplied in the form of blocks, slices, or other configurations as ordered.

AMS D Nonferrous Alloys Committee

Automated Gaseous Nitrocarburizing Controlled by Potentials

AMS2759/12C (Current)

11/10/2025

This specification covers the requirements for producing a continuous white layer with controlled extent of porosity by means of a gaseous process, automatically controlled to maintain set values of the nitriding and carburizing potentials that determine properties of the nitrocarburized surface. Automatic control is intended to ensure repeatability of nitrogen and carbon content of the white layer which influences properties such as wear and corrosion resistance, ductility and fatigue strength.

AMS B Finishes Processes and Fluids Committee

Carburizing and Heat Treatment of Carburizing Grade Steel Parts

AMS2759/7F (Current)

11/10/2025

This specification, in conjunction with the general requirements for steel heat treatment covered in AMS2759, establishes the requirements and procedures for three classes of gas, vacuum, liquid, and low pressure (LPC) carburizing and related heat treatment of parts fabricated from carburizing grade steels. Parts made from steels other than those specified in the detail specifications may be heat treated in accordance with the applicable requirements using processing temperatures, times, and other parameters recommended by the material producer unless otherwise specified by the purchaser. This specification does not cover pack carburizing.

AMS B Finishes Processes and Fluids Committee

Grease, Aircraft, General Purpose, Low Temperature Range, Lithium Thickened

AMS3052B (Current)

09/30/2025

Committee AMS-M is establishing an Industry Managed Qualification Program through the remit of the Performance Review Institute which requires this specification to be revised to reference the qualification process and controlling documentation.

AMS M Aerospace Greases Committee

SAE TOMORROW TODAY: SAE J3108: Alerting First Responders to Lithium-Ion Batteries

1350503/08/2025

Less than one-third of first responders are trained on lithium-ion battery incidents, leading to potentially dangerous situations that can occur during vehicle fires, especially as the adoption of EVs grows. To help address this challenge, first responders must first know whether a vehicle is equipped with a lithium-ion battery or another alternative fuel source. In this episode of the SAE Tomorrow Today podcast, we sit down with Robert Swaim, Founder, HowItBroke.com, to discuss the SAE J3108 standard which proposes vehicle stickers to indicate fuel type, aiming to alert first responders on the scene. We'd love to hear from you. Share your comments, questions and ideas for future topics and guests to podcast@sae.org. Don't forget to take a moment to follow SAE Tomorrow Today--a podcast where we discuss emerging technology and trends in mobility with the leaders, innovators and strategists making it all happen--and give us a review on your preferred podcasting platform. Follow SAE on

Hineman, Marcie

EDITORIAL: Farewell and thanks, Mr. Birch

21AUTP06_0401/27/2025

“We pay close attention to the SAE magazines because your guy in Europe writes interesting articles,” a BMW engineering executive told me one year at the Frankfurt Motor Show. He was referring to Stuart Birch, our veteran European Editor, who has recently decided - after nearly 37 years of outstanding reporting for SAE International - to hang up his keyboard and spend more time with his wife, Kim, their family and friends in the British countryside, and his classic Porsche 911. Our staff had been dreading the day that Stuart would announce his retirement, foremost because he's been a great friend as well as a colleague. And because journalists with his qualities - professionalism, perspective, a powerful work ethic and great wit - are increasingly rare in the mobility-technology space. As SAE's global audience knew, Stuart Birch delivered compelling technical and business information. He covered product, processes and people with equal poise. And he thrived on the R&D beat: Virtual

Brooke, Lindsay

Second Life of Lithium-Ion Batteries Could Take Us to Space

TBMG-5214412/01/2024

The global use of lithium-ion batteries has doubled in just the past four years, generating alarming amounts of battery waste containing many hazardous substances. The need for effective recycling methods for spent lithium-ion batteries is becoming increasingly critical. In the journal ChemElectroChem, scientists from various Polish research institutions, including Bydgoszcz University of Science and Technology (PBS), the Institute of Fundamental Technological Research of the Polish Academy of Sciences, the Institute of Physical Chemistry of the PAS in Warsaw, and Wroclaw University of Science and Technology, presented a promising solution to this issue.

Effect of Ceramifiable Silicone Rubber Composite based Thermal Insulators in Battery Packs

2024-26-035101/16/2024

Silicone and rubber composite, often called Ceramifiable Silicone Rubber (CSR) has proven to show excellent mechanical and thermal properties. CSR materials have been mainly used in industrial applications like electrical insulating cables, decorations, and fire-proof materials. The mechanical and ceramifiable properties of CSR can be altered by changing the silicone rubber matrix and by adding the right additives or fillers. In this work, we prove the potential of CSR composites as thermal insulating materials in battery packs. Specifically, we explore the usage of CSR inside the battery pack to improve safety during thermal events. We also characterize the material properties before and after exposing the CSR composite to elevated temperatures and flame. Finally, we investigate the effectiveness of the CSR composite sheet in preventing or delaying cell-to-cell thermal propagation during a thermal runaway event inside the battery pack. Our experiments show that the CSR composite sheet

Nambisan T M, Praveen Kumar, H, Manjunatha, R, Pavan, P, Hari Prasad Reddy, G M, Bharath, Kulkarni, Mukund Aravind, Sundaram, Saravanan

A Novel Approach to Make an Efficient Thermal Management of a Solar Electric Four-Wheeler Through Model-Based System Simulation

2024-26-013001/16/2024

The objective of this paper is to determine and design an optimized thermal management system for a solar electric four-wheeler while considering system influence. The major systems that will be analyzed and optimized include the HVAC, solar system, and battery. The HVAC system imposes a challenge to the designers to fulfill the passenger's comfort and to operate it efficiently under a wide range of external loads from solar radiation, ambient temperature & humidity, human metabolic activity, and also other loads like the propulsion system temperature on the cabin. From the literature, it is found that the air conditioning system reduces on average 14% of the total battery capacity whereas the heating system reduces it by 18%, which makes the HVAC system design a crucial aspect to consider for the system influence. The battery car voltage changes significantly to meet the power demand and because of this, the battery system produces a large amount of heat while discharging which will

Karthikeyan, Vikram Raj, Gumma, Muralidhar

A Comparison of Wire Bonding vs. Spot Welding vs. Soldering in the Prevention of Thermal Runaway in a Battery Pack

2024-26-010901/16/2024

EVs are a fast-growing market and appear as a promising option against the high emission of gasoline and diesel vehicles. The growth in the EV market has been decent and a regular buyer is still skeptical due to fire incidents occurring with EVs. Complex electronics, improper thermal management, mechanical abuse, improper cell grading activities and control in production, lack of testing in a production plant, and of course, uneven degradation of cells can be one of the reasons this promising technology is facing thermal runaway and in turn, the wrath of the government and public alike. One of the reasons thermal runaway can be triggered after a cell catches fire is because a part of heat travels via busbars to the neighboring cells, as the busbars can conduct heat faster than the air. For the heat that is conducted, it is easily understandable that we need to break the electrical, as well as thermal conduction connection to the neighboring cells. This paper presents a comparison of

Pawar, Aniruddha, Khan, Faiz, Shah, Harsh, Malani, Shekhar

Novel Exhaust system architecture for Petroleum Oil Tanker Application vehicle

2024-26-034501/16/2024

A large amount of heat given off by ATS on BS-VI exhaust system vehicle. Heat shield is required to protect the surrounding components. As per PESO (Petroleum and Explosives safety organization) guidelines for POL Application vehicle is that,(i)the surrounding temperature should not be more than 180° C and (ii) there is no spillage of any petroleum product to the bare surface of exhaust part directly. In BS-VI vehicle the heat given off from ATS is higher than the BS-IV vehicle. Typically flexible or wrap around heat shield is provided over ATS. In BS-VI flexible heat shield is not possible as more sensors and components are coming. In this project the novel design of heat shield (combination of flexible and metallic sandwich) on exhaust system is used. This design ensures the surrounding temperature is below 180° C and there is no spillage of petroleum product to the bare surface of exhaust parts (Including Tail pipe, Exhaust main pipe and ATS) directly. Also this design protect the

Sahoo, Rajanikanta, Khandagale, Anup, Manoharan, Logeshwaran, Kumar, Pravin

A Review on Fire Prevention and Suppression Solutions for EV Battery Packs

2024-26-001201/16/2024

The lithium-ion batteries are susceptible to fires or explosions due to their extremely volatile nature. The energy-dense batteries, such as LiNi_0.8 Mn_0.1 Co_0.1 O_2/Graphite (NMC811) battery that meets the consumer range demands, are most vulnerable under thermal events. A wide number of solutions are being explored to suppress or prevent battery fires. The solutions range from integrating active cooling techniques, passive heat dissipation using heat carrier pads, thermal insulating materials to prevent thermal propagation, safety vents to remove ejecta, and protection circuitries with advanced battery management system. In this paper, we review various safety solutions employed in battery packs for preventing or suppressing potential fire during any thermal runaway event. The identified safety solutions also feature distinctive methods such as usage of hydrogel agents, aerosol fire suppressants and design features. Among the reviewed countermeasures, we provide a detailed analysis

H, Manjunatha, Nambisan T M, Praveen Kumar, R, Pavan, P, Hari Prasad Reddy, G M, Bharath, Kulkarni, Mukund Aravind, Sundaram, Saravanan

Directivity driven simulation methodology for efficient Acoustic Encapsulation

2025-01-004805/05/2023

Noise Reduction at the source level is critical to achieve the overall vehicle level interior targets. This method presents a novel approach that integrates directivity analysis with simulation techniques to optimize acoustic encapsulation design for automotive sound sources to achieve the targeted radiation levels. The foundation for this methodology is to measure the angular distribution of sound pressure levels around the noise source so called Directivity, at every frequency of interest and determine the most effective Acoustic encapsulation to achieve the targeted sound radiation. Accurate measurement of directivity in physical testing with fine angular resolutions can be complex and expensive, this study utilizes numerical simulation techniques using FEA to mitigate the challenges in mid frequency range. The scope of the study is focused on mid frequency sound pressure levels between 500-2000 Hz, which are determined to be significant contributors to overall DU noise. The first

KALUVAKOTA, SRIKANTH, Ghaisas, Nikhil, Pilz, Fernando

Prediction and Optimization of Noise radiation from a Heavy-Duty Commercial Vehicle Transmission using Statistical Energy Analysis

2025-01-005105/05/2023

Heavy Duty (HD) linehaul vehicles are majorly used in transportation of goods and heavy loads between different cities or long distances. Considering the current trend, payload capacity of these heavy-duty trucks are increasing due to constant increase in the load demand. Due to which engine torques of these HD vehicles are increasing which in turn increases the transmission input torque. At higher torque levels, gear excitation also increases and transmission becomes more susceptible towards higher noise radiation. Global vehicle pass-by noise regulations for HD commercial vehicles are becoming more stringent. Historically transmissions have been considered a secondary noise source but with overall HD vehicle noise becoming quieter, the transmission can be more of a significant noise contributor. Hence, noise radiation from the transmission is also an important factor to be considered in the design phase. Gear whine is the major concern for sound radiation from the transmission. The

Rastogi, Sarthak, Milind, T. R.

Hybrid 3D Sound Intensity and Simulation for Optimizing Acoustic Output of Truck Rear Axles

2025-01-010505/05/2023

This study presents a novel methodology for optimizing the acoustic performance of rotating machinery by combining scattered 3D sound intensity data with numerical simulations, focusing on the rear axle of a truck. Using Scan&Paint 3D, sound intensity data is rapidly acquired over a large spatial area with the assistance of a 3D sound intensity probe and infrared stereo camera. The experimental data is then integrated into far-field radiation simulations, enabling detailed analysis of the acoustic behavior and accurate predictions of far-field sound radiation. This hybrid approach offers a significant advantage for assessing complex acoustic sources, allowing for quick and reliable evaluation of noise mitigation solutions. While the current application focuses on the truck's rear axle far-field radiation, the same method can be extended to predict in-cabin sound pressure, providing a versatile solution for many industrial problems.

Fernandez Comesana, Daniel, Vael, Georges, Robin, Xavier, Orselli, Joseph, Schmal, Jared

Novel Radiation Therapy Delays Brain Cancer Regrowth

TBMG-4695211/01/2022

Medical Lasers: When the Laser Application Requires Utmost Safety

TBMG-4695111/01/2022

682 Guidance for Air Transport Service Bulletins (TEST POPST CT and APPSEARCH)

ARINC682 (Current)09/21/2022

This document provides industry guidance to supplement ATA standards and airframe requirements, addressing gaps and vague areas to move suppliers/vendors and airframers toward a common standard for format and wording in Vendor Service Bulletins (VSB) for Air Transport components. This document supplements the VSB guidance of iSpec 2200, providing clarity of requirements and resulting in a common standard wording and format of VSBs from all suppliers on all aircraft types. The guidance in this document is intended to be applied to VSBs created and released subsequent to the release of the guidance document and will not require the retroactive update of VSBs released prior to the creation and release of the guidance.

Lightning eMotors adapts to changing electrification market

22TOFHP08_0508/01/2022

A growing number of commercial truck fleets are moving to electric vehicles, driven partially by government mandates and support funding. For suppliers like Lightning eMotors, that means adapting to changing markets and creating designs for both a range of new vehicles and techniques that efficiently convert aging internal-combustion engine (ICE) vehicles to electrified powertrains. Lightning is currently expanding its efforts in repowering ICE trucks and buses with electric systems, but it's also inked new vehicle partnerships with General Motors and school bus supplier Blue Bird Corp. Founded in 2008, Lightning began with a focus on hybrid vehicles but switched to fully electric designs in 2016.

Costlow, Terry

Design and Computational Investigations of Aerobot for Titan with maneuverability using momentum wheel and propeller equipped with droppable weather stations

2022-26-119105/26/2022

Titan, Saturn’s largest moon and the only celestial body which is found to have a landmass composed of liquid hydrocarbons. Nitrogen – The building block of all life that exists on earth is found to be abundant in Titan’s atmosphere of up to 97%. Aerobots provide a great platform for exploring a celestial body with an atmosphere such as Titan. They have modest power requirements, longer mission duration, and can cover a longer distance in a shorter time. They are powered by Radioisotope Thermoelectric Generator for optimal mission life. Aerobot’s altitude can be altered by varying the temperature of the air inside the balloon and yaw can be controlled using Reaction Wheel and a motor-driven propeller for forwarding thrust. The proposed Aerobot will be equipped with four miniature deployable fixed weather stations that can be dropped from the aerobot to titan’s surface. They can be deployed at diverse locations such as the equator and Polar Regions to deeply explore the Titan’s climate

Raja, Manoj Kumar, Sivasankaran, Abinash Nataraj, Saravana Mohan, Haribalan, Thangavel, Sabari, R, Vijayanandh, Gnanasekaran, Raj Kumar

Method for Performing Indirect Lightning Test Simulation

2022-26-118205/26/2022

From the statistics it has been observed that major qualification test failures in aerospace system are from lightning tests. These failures lead to major cost and schedule implications as fixing these issues later in the design usually requires a product re-spin. To avoid such failures, testing of critical interfaces using simulation allows engineers to investigate the behavior of the product/system in different scenarios and visualize the effect of these changes at an earlier stage in the design. Achieving this through simulation also eliminates the need of heavy costs associated with physical prototyping & testing. The existing simulation techniques use prebuilt & formula-based lightning waveform models and also do not take into consideration the end to end impedance characteristics like cable impedance, remote impedance, etc. With these available techniques, achieving results closer to practical scenarios is difficult. To overcome some of these challenges, this paper presents a

Rajeurs, Ajaypal, Gouda, Vidyadhar

Development of a New Flammability Test Method: Enabling Material-Level Evaluation of Polymeric Materials for Electric Vehicle Battery Enclosures

2022-01-084603/29/2022

The drive for reducing the weight and cost of battery systems for electric vehicles has led to continued interest in metal-to-plastic substitution and mixed-material designs for battery enclosures. However, the extreme performance requirements, such as thermal runaway mitigation, pose a challenge for plastic materials to meet. In an effort to design a cost-effective, lightweight next-generation battery enclosure while meeting the latest requirements, the Materials Development Department at the Hyundai-Kia America Technical Center has screened material performance of several plastic types. A new thermal runaway test set-up was developed with support from Underwriters Laboratory (UL), to create a scaled-down test representative of a full battery assembly in real-world conditions. The objective of this development was to provide a comprehensive matrix of test data that can inform material selection and design of next-generation battery enclosures based on performance requirements and

Nummy, Amanda

Photocatalytic Cabin IAQ System to Eliminate Viruses Encountered in a Conditioned Space

2022-01-022103/29/2022

In a photocatalytic air purifier system, the catalyst that cleans the air is typically titanium dioxide and it is energized by ultraviolet (UV) light. When UV light shines on the titanium dioxide, electrons (negatively charged particles inside atoms) are released at its surface. The electrons interact with water molecules (H2O) in the air, breaking them up into hydroxyl radicals (OH·), which are highly reactive, short-lived, uncharged forms of hydroxide ions (OH−). These small, agile hydroxyl radicals then attack bigger organic (carbon-based like virus) pollutant molecules, breaking apart their chemical bonds and turning them into harmless substances such as carbon dioxide and water. The author has been conducting research in these systems for the past 4 years to eliminate living organic germs, bacteria; pathogen, etc. from the cabin air. An HVAC system has been developed by using a filter impregnated by titanium di-oxide (TiO2) with UV lights to improve and maintain cabin air quality

Mathur, Gursaran

Hand-Held Cabin Fire Extinguishers Transport Aircraft

ARP4712A (Current)09/29/2021

This SAE Aerospace Recommended Practice (ARP) establishes general criteria for the installation (e.g., type, location, accessibility, stowage) and crew member training needed for hand-held fire extinguishers.

S-9A Safety Equipment and Survival Systems Committee

Development of Thermal detection device for Automotive vehicles to monitor human body heat

2021-26-023209/22/2021

According to research study Epidemics such as SARS, COVID-19 spread have caused huge negative impacts on population health and the economy around the globe. The outbreak placed a huge burden on international health systems that were already straining to address AIDS, tuberculosis, malaria, and a host of other conditions. Research has proven that if infected person is not found easily then spread of infection in society will takes the shape of large-scale community transmission. Most of the infection spared cause due to infections may go unnoticed from the infected person. One part of the access checker scans a person’s body temperature by measuring infrared radiation emitted by their skin. Fever screening by infrared thermal imaging has become more widespread following the SARS infection, and particularly during the pandemic H1N1 and COVID-19 outbreak. skin temperature measured without contact by monitoring the emitted infrared radiation. Infrared thermal camera that monitor radiations

Pajgade, Sachin Madhukarrao, Bhargava, Aashish

Performance Standard for Passenger Smoke and Toxic Fumes Respiratory Protective Equipment

AS8048A (Current)

09/20/2021

This SAE Aerospace Standard (AS) defines the performance requirements for equipment to be used by untrained cabin occupants for protection from toxic and irritant atmospheres while on board and during evacuation of an aircraft.

A-10 Aircraft Oxygen Equipment Committee