Browse Topic: Quality control

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This standard includes ISO 9001:20152 quality management system requirements and specifies additional aviation, space, and defense industry requirements, definitions, and notes. It is emphasized that the requirements specified in this standard are complementary (not alternative) to customer and applicable statutory and regulatory requirements. If there is a conflict between the requirements of this standard and customer or applicable statutory or regulatory requirements, the latter shall take precedence. This International Standard specifies requirements for a quality management system when an organization: a needs to demonstrate its ability to consistently provide products and services that meet customer and applicable statutory and regulatory requirements, and b aims to enhance customer satisfaction through the effective application of the system, including processes for improvement of the system and the assurance of conformity to customer and applicable statutory and regulatory requirements. All the requirements of this International Standard are generic and are intended to be applicable to any organization, regardless of its type or size, or the products and services it provides. NOTE 1: In this International Standard, the terms “product” or “service” only apply to products and services intended for, or required by, a customer. NOTE 2: Statutory and regulatory requirements can be expressed as legal requirements.
G-14 Americas Aerospace Quality Standards Committee (AAQSC)
SAE CACRC has produced several standards, each representing the best-practice, recommended minimum training syllabus for the aforementioned target groups. The purpose of this document is to promote the use of these SAE standards, particularly for developing training programs for employee training, qualification in airlines and maintenance organizations, and as reference in regulatory guidance material. It summarizes, as a quick reference, the content of each training document and its relation to and interaction with other training documents. Thereby it allows users to select the appropriate training documents and syllabi to establish a comprehensive, sequential training program build-up customized to the specific needs of the aforementioned functions (see figure). This document does not intend to introduce new training content/syllabus.
AMS CACRC Commercial Aircraft Composite Repair Committee
This specification covers an aluminum bronze alloy in the form of centrifugal and chill castings.
AMS D Nonferrous Alloys Committee
This specification covers a leaded bronze in the form of sand and centrifugal castings.
AMS D Nonferrous Alloys Committee
This specification covers an aluminum alloy in the form of die castings.
AMS D Nonferrous Alloys Committee
This specification covers an aluminum alloy in the form of die castings.
AMS D Nonferrous Alloys Committee
Committee AMS-M is establishing an Industry Managed Qualification Program through the remit of the Performance Review Institute which requires this specification to be revised to reference the qualification process and controlling documentation.
AMS M Aerospace Greases Committee
The work performed for the Adaptive Resilient Engineered Structures (ARES) program sponsored by the U.S. Army constitutes a trade study and resulting proposal for a structural demonstrator platform. The trade study was conducted using the Quality Function Deployment (QFD) process and a subsequent Artificial Intelligence (AI) exercise to find clusters of technologies for structural efficiency and resilience from Boeing's internal research activities. From a selection of approximately 150 technologies at different TRLs, Boeing subject matter experts (SMEs) for structural technologies identified several characteristics that could potentially determine the development of ARES structural demonstrator. Through the QFD process, the list of technologies was down selected about 50 unique technologies for consideration. The next stage of the QFD process entailed in identifying 37 different attributes or criteria long which each of these technologies would be assessed. They were grouped under two different categories: vehicle performance criteria and program performance criteria. Importance scores were provided by the SMEs independently and then a statistical approach for AI was used to distill them to 9 significant ones (labeled as 'Pillars') and a further distillation to 3 significant features (labeled as 'Super Metrics'). Clustering algorithms were then employed to group the set of technologies that could provide the resiliency targets sought for the demonstrator platform. The clusters were compared a hypothetical ideal platform to determine suitability and finally, 12 technologies merited attention toward the stated goals of the demonstrator platform.
Nevinsky, MichaelSircar, SaurabhMisciagna, DavidLorthridge, Derrell
Low-level flight, defined by high-speed operations near terrain, represents a significant challenge in military rotorcraft missions while providing strategic advantages, such as radar evasion and heightened surprise. Recent conflicts highlight the urgent need for advanced low-level flight capabilities in the design of new rotorcraft. The close proximity to ground obstacles, combined with the complexities of piloting, necessitates precise control and robust handling qualities to prevent accidents. However, existing handling quality standards, such as MIL-DTL-32742, reveal limitations in assessing low-level maneuvers. Given the diverse array of new rotorcraft designs, driven by initiatives like the U.S. Army's Future Vertical Lift and NATO's Next Generation Rotorcraft Capabilities, a customized handling qualities evaluation for each design is impractical. In response, a performance-driven strategy has been implemented, scaling Mission Task Elements to align with aircraft performance capabilities. This approach identifies handling quality gaps across the Operational Flight Envelope, concentrating on the aircraft’s effectiveness in achieving task success under varied conditions. Prior simulator studies validate the effectiveness of this method for assessing different configurations. This paper presents flight test results using DLR's ACT/FHS research helicopter, confirming a set of scalable Mission Task Elements developed at DLR's AVES and NASA's VMS simulators. Pilots utilized a Head-Mounted Display for task cueing, eliminating the need for physical infrastructure. The Mission Task Elements proved suitable for evaluating the low-level handling qualities of the ACT/FHS. Although the provided Head-Mounted Display facilitated Handling Qualities evaluations, it encountered some hardware limitations. The scaling for different airspeeds met pilot expectations, and wind compensation functioned as anticipated, enhancing the independence of flight tests from environmental conditions. These findings lead to recommended updates for task descriptions and course cueing requirements, confirming desired performance tolerances.
Jusko, TimBerger, TomWalko, Christian
This standard establishes supplemental requirements for 9100 and 9145 and applies to any organization receiving it as part of a Purchase Order or other contractual document from a customer. AS13100 also provides details of the Reference Materials (RM13xxx) developed by the SAE G-22 AESQ committee and listed in Section 2 - Applicable Documents, that can also be used by organizations in conjunction with this standard.
G-22 Aerospace Engine Supplier Quality (AESQ) Committee
This specification covers procedures for ultrasonic inspection, by pulse-echo procedures, of flat, rectangular, round, cylindrical, and contoured products having a thickness or cross-sectional dimension greater than 0.5 inch (12.7 mm), using either contact or immersion methods, and using the longitudinal-wave or shear-wave modes or combinations of the two, as necessary. This specification may apply to testing finished machined parts provided the parts can meet the basic testability requirements, such as size, contour, metallurgical structure, and thickness.
AMS K Non Destructive Methods and Processes Committee
The purpose of this SAE Recommended Practice is to establish a uniform laboratory procedure for securing and reporting the friction and wear characteristics of brake linings. The performance data obtained can be used for in-plant quality control by brake lining manufacturers and for the quality assessment of incoming shipments by the purchasers of brake linings.
Brake Linings Standards Committee
SAE J4001 provides instruction for evaluating levels of compliance to SAE J4000. Component text (Sections 4 to 9) from SAE J4000 is included for convenience during the evaluation process. Applicable definitions and references are contained in SAE J4000. SAE J4000 tests lean implementation within a manufacturing organization and includes those areas of direct overlap with the organization’s suppliers and customers. If applied to each consecutive organizational link, an enterprise level evaluation can be made. SAE J4001 relates the following approximate topic percentages to the implementation process as a whole: SAE J4001 is to be applied on a specific component basis. Each of the 52 components tests part of, one, or multiples of the specific requirements of lean implementation. Implementation throughout an organization may be measured by evaluating all of the components. The level of compliance for each component relative to best practice may be used as a reference by an organization to compare itself to current best practice in establishing lean operation. Examples of current best practice are available in SAE publication RR003. An organization may evaluate only selected components without affecting validity of results.
Automotive Quality and Process Improvement Committee
This document establishes the general requirements for the quality management of aircraft ground deicing/anti-icing systems and processes. It covers the areas of: Quality system, documentation, and control of records; Management responsibility; Resource management; Product realization; and Measurement, analysis, and improvement. This document defines these areas and their key aspects so they can be practically managed, and that deicing operations can become safer with time. In alignment with AS6285 and AS6286, the primary focus of this standard is on the deicing/anti-icing of aircraft using deicing and anti-icing fluids.
G-12T Training and Quality Programs Committee
This specification covers the procedure for ultrasonic inspection of wrought titanium and titanium alloy products 0.25 inch (6.4 mm) and over in cross-section (thickness) or diameter.
AMS K Non Destructive Methods and Processes Committee
This specification covers particle size classifications and corresponding particle size distribution requirements for metal powder feedstock conforming to a classification.
AMS AM Additive Manufacturing Metals
This specification covers the requirements for a light assembly for use on aircraft cabin desks.
A-20C Interior Lighting
SAE J4000 is a tool to identify and measure best practice in the implementation of lean operation in a manufacturing organization. Implementation of lean operation is defined as the process of eliminating waste exhibited in an organization’s value stream. Best practice in this process is Level 3 conduct as described in the standard’s component statements. A description of the levels of implementation is: A procedure for evaluation and scoring of each component will be included in the SAE J4001 Implementation of Lean Operation User Manual.
Automotive Quality and Process Improvement Committee
The purpose of this Standard is to provide an integrated set of fundamental processes to aid a developer in the engineering or reengineering of a system. Use of this Standard is intended to help developers a) establish and evolve a complete and consistent set of requirements that will enable delivery of feasible and cost-effective system solutions; b) satisfy requirements within cost, schedule, and risk constraints; c) provide a system, or any portion of a system, that satisfies stakeholders over the life of the products that make up the system. NOTE—The term product is used in this standard to mean: a physical item, such as a satellite (end product), or any of its component parts (end products); a software item such as a stand-alone application to run within an existing system (end product); or a document such as a plan, or a service such as test, training, or maintenance support, or equipment such as a simulator (enabling products). d) provide for the safe and/or cost-effective disposal or retirement of a system.
G-47 Systems Engineering
The purpose of this SAE Aerospace Standard is to provide guidelines for the components and configurations that define the research and commercial versions of the Weather Support to Deicing Decision Making (WSDDM) winter weather nowcasting system.
G-12M Methods Committee
AS23190 is a procurement specification that covers a series of plastic and metal components and devices used for the tying, positioning, and supporting cable, cable assemblies, wire, and wire bundles in electrical, electronic, and communication equipment, and in interconnection systems.
AE-8C2 Terminating Devices and Tooling Committee
In the early days of quality management, prior to 1980s, the focus seemed to be on "Quality Control" or "Quality Assurance". Emphasis was placed on inspection and testing. Quality was about conformance to specification. Non-Conformance Reports were representative of quality control. Our understanding of quality management has evolved, largely based on the Toyota Quality and Concurrent Engineering Approach of moving it off the production line for Integrated Product and Process Development (IPPD) [1]. In the late 1980s industry experienced similar difficulties in understanding and adopting quality management. The ideas behind managing quality are quite abstract. Quality is primarily about understanding and satisfying a customer's expectations. This includes implicit expectations, as well as explicit expectations. The techniques of specification, inspection and testing only make sense in that wider context. Formal risk management was developed in the late 1980s and throughout the 1990s. Risk management principles are now widely understood and applied. Functional Safety Management (FSM) simply applies quality management to systems that are designed to control risk. [2] The standards for FSM and Development Assurance (DA) are relatively new. SAE ARP 4754 and ARP 4761 for complex aircraft systems were introduced in 1996 and DO-178 for software in 1998. In 2010 ARP 4754A [3] was created for movement from federated avionics systems to distributed integrated avionics systems which set the stage for Integrated Modular Avionics (IMA) in DO 297 [4]. The Army identified IMA as a critical technology in its Joint Common Architecture (JCA) Final Report [5] and is seeking to provide a Modular Open Systems Architecture (MOSA) approach to its Future Vertical Lift (FVL) programs. [6] The aim is to build and upgrade FVL mission systems without expensive proprietary interfaces. New capabilities from a choice of developers will adapt to emerging threats. The mission system architecture demonstration (MSAD) Program has awarded six contracts to avionics vendors to develop MOSA tools and rules. A capstone demonstration wraps-up this December 2020 and will generate a final report and provide guidance for Future Attack and Reconnaissance Aircraft (FARA), FLRAA and FUAS architectures. MOSA flexibility and economy come to legacy helicopters with the Aviation Mission Common Server (AMCS), which transitions the legacy fleet from single-purpose/single-vendor architectures to more adaptable modules and components. Nonproprietary, government-controlled, open system standards interface new software applications without going to each platform maker for integration. [6] This paper will review FSM, DA, and Open IMA in these civil aircraft standards, compare them with Army Aviation's current Army Military Airworthiness Certification Criteria (AMACC) [7] and recommend a Civil Military FSM DA Framework for FVL and on how AMACC could be modified for FVL Open Systems Architectures (OSA) Certification using a Modular Open Systems Approach (MOSA). [8]
Daniel, Dr.Lewis, Dr.
A concept of operations (CONOPS) is proposed for providing U.S. Marine Corps squads with mission-tailored small unmanned aerial systems (SUASs) using additive manufacturing. This is done on a tactically relevant timescale, ensuring that design improvements can be fielded far faster than with a traditional acquisition process. The CONOPS includes the following stages: mission planning and UAS selection/allocation/modification, order production and transmission, additive manufacturing, assembly and quality control, packaging and delivery, field assembly, field training and guidance, pre-mission checks, and mission use. The stages were developed through extensive discussions and interviews with Marine end users and iterated through several rounds of realistic wargaming. A comprehensive one-week training session was created that equipped Marines to demonstrate all design, manufacturing, and operational skills outlined in the CONOPS.
Gerdes, JohnHolder, EricBeals, NathanHumann, James
The purpose of this document is to provide detailed requirements to preclude the use of suspect counterfeit or counterfeit fasteners. The requirements of this document are intended to supplement the requirements of a higher-level quality standard (e.g., AS/EN/JISQ9100, ISO 9001, ANSI/ASQC E4, ASME NQA-1, AS9120, AS9003, and ISO/TS 16949 or equivalent) and other quality management system documents. Fasteners are defined as United States Federal Supply Classification Group codes as shown in the following list: This document applies to metallic and non-metallic components that mechanically attach two or more objects: fasteners, screws, bolts, rivets (blind, solid, tubular), inserts, washers, nuts, latching handles, clamps, pins, nails, retainers, etc. If locking or treatment elements such as glue, adhesives, anti-galling, lubricant, or other materials are part of the fastener specifications, then those items are within the scope of this document. For metallic raw materials used in the manufacturing of fasteners, refer to AS6279. This document does not apply to connectors such as pneumatic or hydraulic fittings and electrical connectors. Appendices A, B, C, and D are guidance.
G-21 Counterfeit Materiel Committee
This SAE Aerospace Recommended Practice (ARP) provides guidelines for the effective operation and use of fire containment covers (FCCs). Technical Standard Orders (TSOs) C203 and C90e (and later revisions) incorporate AS6453, and provide the Minimum Performance Standards (MPS) for an FCC design. The net and pallet used with the FCC must be approved using the updated net and flammability requirements in TSO C90e and later revisions. However, fire containment performance also requires this equipment is properly used. Fire safety is compromised when FCCs are used in an inadequate manner.
AGE-2 Air Cargo
Enriching Systems Theory Based Cyber-Security and Safety Analysis Using Stakeholder Value Networks2020-01-01434/14/2020
System-theoretic process analysis for security (STPA-Sec) is a powerful safety and security analysis method that focuses on unsafe and unsecure interactions between subsystems rather than component failure and its resulting chain-of-event failure modes. The first step of STPA-Sec requires the analyst to identify the system boundary and list the system losses and hazards. Current approach to performing this first and critical step of STPA-Sec requires interviewing the stakeholders and could potentially result in a narrow focus due to stakeholder’s mental model and resulting answers to questions. In some cases, stakeholders are not available for interviews and we risk influencing the system loss identification by the mental model of the analyst. We believe these two potential issues in the STPA-Sec analysis: narrow focus and missing access to stakeholder, can be address by factoring additional system information through stakeholder analysis. To illustrate the benefit of this approach a mining system is considered. Stakeholders in the mining system are identified and then classified based on the role that they play in the expected emergent behavior of the system. Stakeholder needs are identified and ranked. A stakeholder value network (map) is created with stakeholder as nodes and value exchanges between them representing the connections. A ranked list of value exchanges is created based on the impact of cybersecurity on the stakeholder map. System level-losses are identified from high impact value exchanges, which can then be fed into the step 1 of STPA-Sec analysis. A system level goal statement, derived from the stakeholder analysis, is used as a guiding statement and an aid in drawing a boundary around the system.
Sidhu, AmardeepMoulton, Allen
A Study on the Development of Aerostructures Design for Assembly Guidelines and Their Effective Use to Proactively Identify Opportunities for Improvement in Mitigating Common Defects of the Aerostructures Assembly2020-01-00093/10/2020
An Aircraft’s assembly process plays a vital part in its design, development and production phases and contributes to about half of the Total cost spent in its entire product lifecycle. Design For Assembly (DFA®) principles have been one of the proven effective methodologies in Automotive and Process industries. Use of DFA® principles have resulted in proactively simplifying and optimizing engineering designs with reduced product costs, and improved efficiencies in product design and performance. Standardization of Assembly guidelines is vital for “Design and Build” and “Build-To-Print” manufacturing supplier organizations. However, Standardizing design methodologies, through use of proven tools like Advanced Product Quality Planning, (APQP) are still in the initial stages in Aerospace part and process design processes. Thus, there is a tremendous opportunity for research on the application of the existing DFA® guidelines to optimize Engineering Aerospace Assembly processes aiming to simplify, standardize design methodologies by building on existing industry practices which have a common platform for design communication and are easy to adopt within the existing process/systems. This technical paper is to discuss the framework for application of DFA® principles and design guidelines specifically aimed for engineering optimization of Aerospace Assembly Process Designs. The Aerospace DFA® implementation framework proposed in this paper is based on the study on the application of the existing DFA® guidelines proven and used in other Process industries to Aerospace Part and Process Design and development. This paper collates the findings, experiences and learnings gained during the study collated from a research point of view using Six Sigma methodology DMAIC and DMADV. This paper also focuses on the use and publication of this research outputs on Aerospace industry applicable DFA® guidelines, which can be used as a reference for emerging Aerospace designers in their future and current designs.
Rajamani, Mani RathinamPunna, Eshwaraiah
Basic technical requirements for ballistic safety to guarantee the quality of civilian automotive armoring services in Brazil2019-36-03291/13/2020
Brazil is the largest civilian armored vehicle market in the world with more than 16,000 new protected units produced in 2018, followed by Mexico with 7,000 automobiles, according to Brazilian Army (BA) data. In this context, this paper presents an overview of Brazilian market for civilian vehicle armoring, definitions and characteristics of transparent and opaque ballistic resistance protective materials according to U. S. Department of Justice, the National Institute of Justice, NIJ Standard 0108.01. Based on this premises, the paper addresses basic technical requirements for ballistic safety in design and process to guarantee minimum quality of armoring services. The purpose of this paper is to safeguard the original features and functionality of the automotive components while simultaneously providing recommended ballistic protection of the vehicle with quality. The adoption of minimum automotive quality management system requirements from IATF 16949 International Automotive Task Force, in armoring services with different types of vehicle models and brands, will encourage to reduce tack time production, to improve vehicle armored quality, to reduce final reworks, to keep original equipment guarantees, to allow the incoming material traceability and to provide reassembly quality improvements.
Candido, Guido MuzioKaminski, Paulo Carlos
Deliverable Aerospace Software Supplement for AS9100A Quality Management Systems - Aerospace - Requirements for Software (Based on AS9100A)AS9006B (Current)10/31/2019
The basic requirements of AS9100A apply with the following clarifications. This document supplements the requirements of AS9100A for deliverable software. This supplement contains Quality System requirements for suppliers of products that contain deliverable embedded or loadable airborne, spaceborne or ground support software components that are part of an aircraft Type Design, weapon system, missile or spacecraft operational software and/or support software that is used in the development and maintenance of deliverable software. This includes the host operating system software including assemblers, compilers, linkers, loaders, editors, code generators, analyzers, ground simulators and trainers, flight test data reduction, etc., that directly support creation, test and maintenance of the deliverable software. Where Commercial-Off-The-Shelf (COTS) or non-developmental components are integrated into a deliverable product, the organization and the customer shall agree on the extent of applicability of this supplement. The organization shall demonstrate that the software development infrastructure is in compliance with AS9100. This document also applies to firmware as defined herein. It does not apply to programmable logic devices, including fuse-link or reconfigurable parts such as Application Specific Integrated Circuits, (ASIC) or Field Programmable Gate Arrays (FPGA). ASICS AND FPGA’S are addressed by RTCA/DO-254.
G-14 Americas Aerospace Quality Standards Committee (AAQSC)
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