Browse Topic: Heating, ventilation, and air conditioning systems (HVAC)

Items (970)
Find
Driving Thermal Intelligence – Pioneering Digital Twin-Driven Hardware-In-Loop for Smart Climate Control Modules2026-26-03801/16/2026
The automotive industry is undergoing a transformative shift from hardware-driven vehicle development to software-centric, model-based validation practices. At the heart of this evolution is the demand for smarter, more adaptive cabin climate management systems. The Climate Control Module (CCM) a critical embedded ECU—regulates the vehicle’s Heating, Ventilation, and Air Conditioning (HVAC) functionality based on a fusion of passenger inputs and environmental sensor data. Traditionally, validation of such systems relied heavily on manual testing within climatic chambers or through in-vehicle trials using physical interfaces like the Climate Control Head (CCH) and the Infotainment Head Unit (HU). These legacy methods are increasingly inadequate in addressing rapid development cycles, high functional complexity, and stringent safety and quality standards. This paper introduces a Digital Twin-enabled Hardware-in-the-Loop (HiL) testing methodology using advanced real-time controllers to
More, Shweta, Shinde, Vivek, Turankar, Darshana, Patel, Dafiya, Gosavi, Santosh, GHANWAT, HEMANT
Study of real time impact on automotive cabin Air Quality due to the ambient air pollution in the severely polluted city2026-26-05311/16/2026
This study investigates the concentrations of PM2.5 and PM10 inside an automobile under real-world driving conditions in Delhi, one of the most polluted cities globally. India faces severe air pollution challenges in many cities, including Delhi, which are consistently ranking among the most polluted cities in the world. Major contributors to this pollution include vehicular emissions, industrial activities, construction dust, and biomass burning. Exposure to PM2.5 and PM10 has been linked to numerous adverse health effects, including respiratory and cardiovascular diseases, aggravated asthma, decreased lung function, and premature mortality. PM2.5 particles, being smaller, can penetrate deeper into the lungs and even enter the bloodstream, causing more severe health issues. In big cities like Delhi, long driving times exacerbate exposure to these pollutants, as commuters spend extended periods in traffic. Measurements were taken both inside and outside the vehicle to assess the real
Gupta, Rajat, Pimpalkar, Ankit, Patel, Abhishek, Rajaur, Deepak, Kumar, Shubham, Joshi, Rishi, Kumar, Mukesh
Establishing a High-Pressure Direct Injection Hydrogen Engine Test Facility with Integrated Ammonia Fuel Capability: Technical Considerations, Safety Framework, and Best Practices2026-26-02671/16/2026
The transition toward zero-carbon propulsion technologies has highlighted the urgent need for specialized test infrastructure to support hydrogen and alternative fuel research. This paper presents the conceptualization, design, and operation of a High-Pressure Direct Injection (HPDI) Hydrogen Internal Combustion Engine (H2 ICE) test facility with integrated ammonia fuel testing capability, marking a significant advancement in India’s sustainable automotive research efforts. Drawing from practical experience, it outlines crucial technical specifications, safety protocols, and best practices for establishing robust, adaptable, and secure testing environments. Addressing the industry’s need for dedicated infrastructure, it is engineered for adaptability across various engine types—including heavy-duty, light-duty, and multi-utility vehicles—while aligning with global technical standards. Key technical considerations include the use of a transient dynamometer that features an advanced
Dhyani, Vipin, Kurien, Caneon, Subramanian, Balaji, Khandai, Chinmayananda, Muralidharan, M
Real-time range optimization for selected destinations by Dynamic Energy Management Strategy (DEMS) in BEV’s2026-26-01681/16/2026
The automotive industry has undergone significant transformation with the adoption of electric vehicles (EVs). However, to tackle range anxiety, the focus has shifted to energy management strategies for optimal range under different driving conditions. Developing an optimal energy management algorithm is crucial for overcoming optimal range and gaining a competitive edge in the market. This paper introduces a Dynamic Energy Management Strategy (DEMS) for electric vehicles (EVs), designed to optimize battery usage and extend driving range. Utilizing vehicle digital twin model, DEMS estimates energy consumption across Eco, Normal, and Sports driving modes by analyzing vehicle velocity profiles and pedal inputs. By calculating actual battery consumption and pinpointing excess power usage, DEMS operates in a closed loop to periodically assess the power gap based on real-time vehicle conditions, including HV components like the Electric Drive system, DCDC, E-compressor and E-Heater; and
Dey, Supriyo, Venugopal, Karthick Babu, Penta, Amar, KUMAR, Rohit, Arya, Harshita
A Comprehensive Study of vehicle side door structure and window glass displacement during slam for refinement2026-26-05491/16/2026
In the vehicle closures validation process, the displacements in its structure and window glass have significant impact on its service life. The objective of this paper is to develop a test case using instrumentation and data acquisition for measuring the vehicle door structure and its window glass displacement along the lateral direction. This measurement support for understanding the door and window glass displacement impact on its primary and secondary rubber seals, striker, check arm, hinges, and its structural rigidity. The door mechanisms also get affects by door displacement which results to significant deterioration in its performance. The test setup comprises of sensors with required range and accuracy connected with data acquisition system by selecting appropriate sampling rate. The sensors placed on window glass and on door structure top corner during the measurement. Different window glass positions like full close, half close and fully opened considered for the study
Arthanathan, Sankaranarayanan, SHASHIDHAR, S, B, VENKATASUBRAMANIAN
Quantifying the Energy Consumption of HVAC Operation and Its Impact on the Range of Electric Buses Across Diverse Climatic Conditions2026-26-02041/16/2026
Electric buses (e-buses) are essential to sustainable public transport, but their real-world efficiency and range are heavily affected by auxiliary systems, particularly the Heating, Ventilation, and Air Conditioning (HVAC) system. This study investigates how ambient temperature variations and HVAC loads influence energy consumption, range, and efficiency in e-buses operating under diverse climatic conditions. The methodology combines field data collection from urban e-buses across seasons—including extreme summer and winter—with controlled lab testing. Field measurements included ambient temperature, HVAC demand, vehicle speed, state of charge (SOC) variation, and energy consumption. These inputs were used to develop real-world duty cycles, replicating actual thermal loads, passenger profiles, idling periods, and driving patterns. In the lab, these cycles were simulated using a chassis dynamometer and environmental chamber, with HVAC systems tested at controlled ambient temperatures
Vishe, Prashant, Dalela, Saurabh, Joshi, Madhusudan, Saraswat, Shubham
A Performance-driven Numerical Approach for Optimizing the Plenum Opening Area of Cowl Box2026-26-04611/16/2026
There is a scarcity of research in literature regarding the determination of Plenum Opening Area of cowl box. The area of the plenum opening in the cowl box significantly affects the airflow rate in fresh airflow modes, such as face and defrost modes, as well as issues related to water ingress. Primarily, the size of the plenum opening is determined by the necessary HVAC airflow rate. This study aims to investigate how the plenum opening area impacts both airflow discharge and the water ingress issue in the HVAC module. A novel approach is introduced in this research to determine the optimal plenum opening area of the cowl box, taking into account both airflow rate and water ingress concerns. The ANSYS FLUENT software is utilized to analyze airflow discharge in both face and defrost modes, while the SPH (Smooth Particle Hydrodynamics) based Preonlab tool is employed for water ingress analysis. Airflow discharge is evaluated for various plenum opening sizes in both modes, and the area
Baskar, Subramaniyan, A Sr, Mahesh, Gopinathan, Nagarajan
Cabin modelling approach in 1D simulation for studying the impact of partial recirculation in warmup for BEV at extreme cold ambient conditions2026-26-04501/16/2026
The inclusion of the cabin in HVAC simulations gained more importance with the introduction of BEV’s. Thermal management and efficiency being in the forefront, exploration for the possible opportunities to reduce the energy consumption for meeting the comfort of passengers gained importance. The energy consumed by the Electric coolant or air heaters for heating the cabin at extreme cold ambient temperatures to deliver similar comfort to that of an ICE version is 2 to 3 times that of the energy required for cooling the cabin in a high ambient condition. Even during the sizing of HVAC system, if traditional method of ambient or fresh air conditions is considered for calculating the requirements, the result is we would require a product which will have unrealistic performance demand. Hence to explore different possibilities for studying the system, usage of recirculation air was considered as one of the options. This paper talks about the approach followed in creating the cabin model in
Veerla, Eswar, Subramanian, Karthik
Assessment of emissions behaviour of Volatile compounds from polymeric materials used in automobile interiors2026-26-02221/16/2026
There is an increasing trend of using polymeric materials in the vehicle interior compartment. While the polymers provide benefits in terms of flexibility in profiling, lighter weight and aesthetics but one of the challenges with the polymers is emission of volatile organic compounds (VOCs) during their usage and particularly at a temperature prevailing in the vehicle cabin. VOCs adversely impact the vehicle interior air quality and can pose a risk to occupants’ health. However, there is a lack of information on volatile organic compound (VOC) emissions from automotive interior materials. There are two types of methods, a whole vehicle chamber method (ISO 12219-1) and a bag method (ISO 12219-2) for evaluation of VOCs emissions from materials used in vehicle interior parts. ISO 12219-2 method describes quantitative testing of VOCs and semi-VOCs. This test method is quick and cost effective for analysis of materials for quick emission checks and can prove to be very effective in
PAtil, Yamini Jitendra, Thipse, Sukrut, Bawase, Moqtik
Numerical Analysis of Rear Windshield Deicing with Heating Wires2026-26-03731/16/2026
Motivation: Windshield deicing is a crucial safety feature in vehicles, typically associated with the front windshield. However, the rear windshield also plays a significant role in ensuring safety and needs to be clear. Deicing of the front windshield is usually done using the hot air nozzle from the HVAC system. Modern rear windshields are equipped with heating wires that generate heat upon electrical supply to facilitate deicing. However, excessive use of these heating wires can lead to unnecessary energy consumption, impacting the vehicle's overall efficiency. This is the key motivation behind the development of an optimized heating system for the rear windshield. Problem: Design an optimized heating system for rear windshields that balances effective deicing with minimal energy usage, enhancing both safety and energy efficiency in vehicles. Methodology: This paper explores the numerical application of heating methods using CFD software to deice the rear windshield. The study
Kumaravel, Rajarajeshwari, Ibrahim, Sayyaf, Mathew, Ronnie
Analysis of Energy Consumption for Heating City Electric Buses and Ways to Reduce It2026-26-01561/16/2026
For regions with cold climates, the driving range of electric buses becomes a significant obstacle to the broader adoption of this type of transport. The increased energy consumption affects not only the range of autonomous operation but also the lifespan of battery packs, the scheduling of bus departures, and the load on the charging infrastructure. In this context, finding ways to reduce the energy consumption of the climate control system is an actual issue. The aim of the presented research is to experimentally and computationally determine the energy consumption for heating the driver's cabin and passenger compartment of an electric bus during the autumn-winter operation period, as well as to identify and analyze ways to reduce this energy consumption. To determine the air temperature in the passenger compartment, a mathematical model based on heat balance equations was used. This model was validated using data from real-world tests. The research was conducted at a proving ground
Kozlov, Andrey, Terenchenko, Alexey, Stryapunin, Alexander
Innovative Inverted Cross Car Beam Design for Optimized Packaging of Advanced Driver Assistance Technologies in Global Vehicles.2026-26-00511/16/2026
• Objective This paper proposes an innovative inverted cross car beam design optimized for packaging advanced driver assistance system (ADAS) technologies, including Augmented Reality Head-Up Display (AR-HUD) systems, within premium vehicle instrument panels. The study emphasizes the use of lightweight steel structures bracketry's and advanced joinery techniques to address challenges such as NVH (Noise, Vibration, and Harshness), durability, and BSR (Buzz, Squeak, and Rattle) while maintaining structural integrity and luxury aesthetics. By focusing on alignment precision, vibration damping, and efficient space utilization, the design supports the seamless integration of ADAS components, enabling the development of future-ready global EV vehicles with high-performance premium interiors. • Novelty This paper introduces a groundbreaking U-shaped steel tube cross car beam design that addresses the growing demands of ADAS integration, such as AR-HUD, steering column, HVAC systems, and ECUs
MAHAJAN, AJAY SENU, Regatte, Ganesh, Nagarjuna, Kamisetti, SAHOO, SANDEEP, Udugu, Kumaraswamy, JC, sudheera
Improve the electric vehicle range by using the climate control setting in economy mode at hot climatic conditions2026-26-01721/16/2026
Electric vehicles (EVs) have surged in popularity in recent years due to their environmental benefits. The influence of range on air conditioning (AC) power consumption is a critical concern for electric vehicle (EV) owners, particularly in warmer climates. Overcoming obstacles such as a limited vehicle range is necessary for the increased use of electric-powered automobiles. Cabin heating and cooling demand for climate control consumes more energy from the main battery and has been revealed to significantly reduce vehicle range. During peak cooling or heating, the overall power consumption of the AC system takes almost 50% of the energy used for traction. The average reduction in driving range caused by air conditioning (heating and cooling) approximates 33%. The energy usage of an electric vehicle can be considerably decreased by switching the climate control setting to economy mode. The AC system will operate more effectively, enabling the vehicle to save energy and extend its range
Mulamalla, Sarveshwar Reddy, Anugu, Anil, E A, Muhammed, ummiti, kumar, M, Nisshok, Choudhary, Ankit
A Method of Precooling of EV Vehicle from Grid connected aux supply/Charger to reduce peak power demand of HVAC system when vehicle is allotted for passenger operation using cloud based infrastructure2026-26-00561/16/2026
This paper explains the method of precooling of electric vehicle from grid connected charger reduce load on HVAC and improve the range. HVAC systems are integral part of a commercial EV bus. With the rise of ambient temperatures during various seasons, the load on HVAC System is increasing. Once an Electric vehicle is released from a depot for service, with an initial soaked up ambient vehicle, the HVAC system demands peak power for cooling the interiors which consumes a lot of battery power thus affecting the range. That cause the additional energy consumption required for precooling, which cannot be estimated as it is highly dependent on ambient temperature and range of the vehicle is also dependent on HVAC consumption during summer and peak loads. This paper is proposing a method that uses a special precooling mode which is activated depending on the selection of the vehicle route based on backend application running on cloud. The Application in the cloud checks if the vehicle is
Ganguly, Sutanu, Shukla, Amisha, Jain, Sarika, Patil, Rohan, Sahu, Pritish, Yadav, Ankit, Marskole, Deepa, Amancharla, Naga Chaithanya
Cabin Heat-up Thermal Assessment for Human Comfort in Passenger Car2026-26-04081/16/2026
The HVAC (Heating, Ventilation and Air conditioning) system is designed to fulfil the thermal comfort requirement inside vehicle cabin. Thermal comfort is significantly subjective which predominantly dependent on occupant’s physiological condition. Vehicle AC performance is evaluated by air flow and local temperature thus, thermal comfort assessment is carried out by mapping of velocity and temperature at various places inside cabin. There is need to have Simulation methodology for heating cabin during cold climate to assess ventilation system effectiveness. Thermal comfort modelling involves human manikin, complex cabin material along with environmental condition in expensive transient simulation. Present study employed with LBM (Lattice-Boltzmann Method) based PowerFLOW solver coupled with finite element based PowerTHERM solver to simulate the cold soaking and heating up of cabin. Thermal comfort is subjective to human physiological modelling thus in-built Berkeley human comfort
Baghel, Devesh Kumar, Kandekar, Ambadas, Kumar, Ravi, Dimble, Nilesh
Vehicle interior material emissions and contributions in passenger vehicle cabin air quality2026-26-02871/16/2026
Polymer compounds used in the manufacturing of automotive interiors are formulated with various kind of additives, pigments, fillers, and resins. These compounded polymers are prone to the emission of chemicals called volatile organic compound (VOC) over a period of usage, temperature exposure etc. VOCs include a variety of chemicals, some of which may have short term adverse health effects like nausea, headache, vomiting, and long-term adverse health effects like cancer, even death if beyond the permissible limits. Studies indicates the concentrations of many VOCs are consistently higher in indoors (up to ten times higher) than outdoors and hence these chemical emissions are required to be controlled within the defined limits. This paper is focused on the identification part and material, evaluation against the recommended test (Odor/Fogging/VOC/Carbonyl compound emissions) and development of materials used inside the car cabin. This study further provides the guidelines for the
Shukla, Sandeep Kumar
A Review of Literature on the Relationship Between Gas Turbine Engine Lubricants and Aircraft Cabin Air QualityAIR5784A (Current)11/26/2025
There has been a recent upsurge in interest from the media concerning the quality of the environment within aircraft cabins and cockpits especially in the commercial world. This has included (although by no means been limited to) the air quality, with particular reference to the alleged effects of contamination from the aircraft turbine lubricant. Possible exposure to 'organophosphates' (OPs) from the oil has raised special concerns from cabin crew. Such is the concern that government organisations around the world, including Australia, USA and UK, have set up committees to investigate the cabin air quality issue. Concern was also voiced in the aviation lubricants world at the way in which OP additives in turbine lubricants were being blamed in some reports for the symptoms being experienced by air crew and passengers. SAE Committee E-34 therefore decided that it should gather as much available information on the subject as possible. This would then enable E-34 to participate in
E-34 Propulsion Lubricants Committee
Effect of Pressure Losses and Reynolds Number on Active Grille Shutter Characteristics and Its Prediction2025-01-50599/10/2025
In the present article it is investigated why active grille shutters (AGS) can have very different aerodynamic characteristics, ranging from progressive to strongly degressive, and which factors influence them. For this purpose, the authority concept known from the field of heating, ventilation, and air-conditioning (HVAC) is referred to. According to this theory, the control characteristics of dampers depend primarily on the ratio of the pressure losses at the fully open damper to the pressure losses of the rest of the system. The adaptation of the concept to the automotive field shows that, in addition to the pressure losses, the geometry of the cooling air ducting plays a decisive role in motor vehicles. The effect of driving speed and fan operation on the characteristic curves is also being investigated. In addition, authority theory can also be used to derive the conditions under which the opening characteristic curve of an AGS provides a good prediction of the real characteristic
Wolf, Thomas
Low Ice Adhesion Strength Coated Rotor Blades and the Effects of Surface Temperature on Ice SheddingF-0081-2025-03105/20/2025
A study into the effects of a low ice adhesion strength coating and combined low power thermal heater system was conducted. Preliminary tests determined the mass of ice necessary to shed from the low ice adhesion strength coating at a specific ambient temperature (-4°C, -8°C, -12°C, and-16°C). The heater tests were conducted at an ambient temperature of -20°C, where the same mass of ice was accreted for each specific case temperature. With the accreted mass, the heaters were turned on until a shed event occurred. The surface temperature at the shed event was recorded. For colder temperatures such as -12°C and-16°C, the surface needed to reach a temperature within 1°C of -12°C and-16°C, respectively, to initiate a shed event. For the warmer cases the replication of ice at -20°C was not feasible, as the type of ice influences adhesion strength. Ice accreted at -20°C has different physical properties than ice formed at warm temperatures, therefore the surface temperature required for
Tyndall, Jack, Palacios, Jose
Augusta Regional Airport Preparation for Transformative VTOL Air Vehicle OperationsF-0081-2025-01325/20/2025
The emergence of electric Vertical Takeoff and Landing (eVTOL) air vehicles is transforming how people and freight are moved in short distances. This transformation has a profound impact on surrounding infrastructure necessary to provide Aircraft On Ground support for eVTOLs. The hover capabilities of eVTOLs have similar operating characteristics within terminal and uncontrolled airspace. However, the need to conserve battery energy via rapid approaches and departures affects terminal airspace management. To attract eVTOL operators, existing airports, landing zones, and vertiports are modifying their infrastructure to include fixed electric charging stations, additional taxiways, upgraded fire suppression systems, separate hangers, and capable MRO facilities. Augusta Regional Airport (KAGS) is the base airport for the annual Masters Golf Tournament which experiences five times the normal airport traffic and some 40,000 commuting patrons. eVTOLs can offset land traffic issues associated
Stanzione, Kaydon, Johnston, Diane
Multiphysics Simulation Supporting Systems Engineering for Fuel Cell Vehicles2024-26-02441/16/2024
Legislative challenges, changing customer needs and the opportunities opened-up by electrification are the major driving forces in today’s automotive industry. Fuel cell electric vehicles offer the potential for CO2 emission free mobility, especially attractive for heavy duty long-haul range application. The development of the key components of fuel cell electric vehicles, namely the fuel cell stack itself as well as the related hydrogen/air supply and thermal management sub-systems, goes hand in hand with a number of challenges with regards to performance, lifetime and safety. For fuel cell electric vehicles, the proper layout and sizing of the stack and the related fuel and air supply system components, as well as the suitable dimensioning of the cooling system, are decisive for the overall system efficiency and achievable lifetime. Finally, the different components and sub-systems need to be integrated into the overall powertrain and vehicle configuration together with the related
Tatschl, Reinhard, Poetsch, Christoph, Reiter, Anton, Ritzberger, Daniel
Predictive Underhood Thermal Management Model2024-26-02721/16/2024
In the automotive industry, thermal management is a very important way to solve the problems of energy saving and emission. The underhood thermal management is one of the critical aspects in vehicle thermal management since it caters to critical aspects of engine cooling, charge air cooling, air conditioning and turbocharger cooling. The appropriate thermal management of these critical components is necessary for ensuring the appropriate performance by the vehicle. Hence, under-hood thermal management is the core of the integrated vehicle thermal management. In the thermal management analysis approaches, the numerical simulation is widely adopted as an important approach. Hence, in this paper a model is developed in MATLAB to handle 1D parametric analysis of the cooling system, while reducing the testing time and resources taken for the product development. The developed model can be used to evaluate multiple aggregate options for CAC, Radiator, Engine, Fan etc. The model predicts the
P V, NAVANEETH, Prasad, Suryanarayana A N, ML, SANKAR
Study on Range Improvement Controls and Method for Electric Vehicles2024-26-01321/16/2024
Electric Vehicles are rapidly growing in the market yet various failure incidents were noted all along the globe. On the other hand, range anxiety has greatly inspired manufacturers to explore new practices to improve. One of the most important components of an EV is the battery, which converts chemical energy to electrical energy thereby liberating heat energy as the loss. This heat loss when high, capability of system to deliver required energy to wheels is reduced significantly. With a higher heat loss in the battery, system is prone to failure or reduced mileage. Therefore, controlling/maintaining system temperature under safe usable zone even during harsh conditions is ideal. Simple reduction in energy consumption of electrical cooling/heating devices used with regenerative energy techniques can greatly help in range improvement. The intention of this paper is to explore easy methods to improve electric vehicle range in different ambient conditions. Few of the key benefactors here
MR, Vikram, Pattalwar, Ashutosh, Verma, Mrinal, Bawa, Vikas
A Novel Approach to Make an Efficient Thermal Management of a Solar Electric Four-Wheeler Through Model-Based System Simulation2024-26-01301/16/2024
The objective of this paper is to determine and design an optimized thermal management system for a solar electric four-wheeler while considering system influence. The major systems that will be analyzed and optimized include the HVAC, solar system, and battery. The HVAC system imposes a challenge to the designers to fulfill the passenger's comfort and to operate it efficiently under a wide range of external loads from solar radiation, ambient temperature & humidity, human metabolic activity, and also other loads like the propulsion system temperature on the cabin. From the literature, it is found that the air conditioning system reduces on average 14% of the total battery capacity whereas the heating system reduces it by 18%, which makes the HVAC system design a crucial aspect to consider for the system influence. The battery car voltage changes significantly to meet the power demand and because of this, the battery system produces a large amount of heat while discharging which will
Karthikeyan, Vikram Raj, Gumma, Muralidhar
A methodology to predict mobile air-conditioning system (MAC) performance for low GWP drop-in refrigerant using 1D CAE simulation tool2024-26-03081/16/2024
In developing nations, most passenger vehicles are equipped with mobile air conditioning (MAC) systems that work on Hydro-Fluoro-Carbons (HFC) based refrigerants. These refrigerants have a high global warming potential (GWP) and hence adversely affect the environment. As per the Kigali amendment to Montreal Protocol, Article-5 Group-2 countries including India must start phasing down HFCs from 2028 and replace them with low Global Warming Potential (GWP) refrigerants such as Hydro-Fluoro-Olefins (HFO). Performance evaluation of MAC system is rendered quicker and more cost-effective by deploying a digital simulation tool. There is good correlation and confidence established for MAC performance prediction with HFCs through 1D CAE. Further, to enable AC performance simulation with drop-in refrigerant through 1D CAE, a simulation methodology needs to be formulated to build correlation with physical test. This work comprises generating the physical test data by replacing the R-134a
Kulkarni, Shridhar, Shah, Geet, Jaybhay, Sambhaji, Varma, Mohit
Design and Development of a Green Mobile Air Conditioning System for Electric Vehicles2024-26-01151/16/2024
Electric Vehicles (EVs) have rapidly grown as a means for clean mobility, as they zero down tail pipe emission of greenhouse gases. Additionally, greenhouse gases such as Hydro-Fluoro-Carbon (HFCs) based refrigerants used in Mobile Air-Conditioning (MAC) are under global scrutiny for their high Global Warming Potential (GWP). To prevent earth environment to pass the climate tipping point that will be irreversible within human capacity, actions such as rapid phase down of HFCs under Kigali Amendment to Montreal Protocol are enacted. India being amongst signatory nations is now working to fast track phase-down use of high GWP refrigerant and transit to low GWP refrigerant options. Nearly half of national HFCs use and emissions are for manufacture and service MAC. Vehicle OEMs supplying to markets in developing countries (e.g. European nation and non-Article 5 Parties) have already phased out HFC-134a (GWP=1400) through alternate refrigerant solutions. The work presented here discusses a
Venu, Santosh, Mehta, Bhavik Haresh, Panchare, Datta, Maurya, Anurag, Kapoor, Sangeet
Advanced Thermal Management System for Electric Vehicles – An Indian Case study2024-26-01261/16/2024
Climate change and global warming is one of the major challenges faced by the world today. A significant number of Indian cities rank among the most polluted globally, with vehicular emissions being a primary contributor. To address this issue, Government of India is actively advocating for the adoption of zero-emission vehicles, such as electric vehicles, through policies and initiatives like FAME II, PMP, and the National Mission for Transformative Mobility and Storage. The acceptance of electric vehicles is growing in the Indian market seeing more than 200 % increased sales with large shares of 2-wheelers, 3-wheelers & compact cars getting electrified. One of the major inhibitors to EV sales being the high overall electric vehicle cost compared to conventional vehicles with HV battery is the most costly system on the present day electric vehicles . An electric vehicle having high energy efficiency can meet it's driving range requirements with a relatively smaller battery size
Emran, Ashraf, Chavan, Sagar, Franke, Kai, Sharma, Vijay, Garg, Shivam, Pawar, Bhushan, Hemkemeyer, David
Improving Dynamic Response of PEMFC Anode Pressure in Droped Load Scenarios through Split Range Control2023-01-702610/30/2023
The dynamic response of proton exchange membrane (PEM) fuel cells’ anode pressure and the pressure difference between the cathode and anode significantly influence the performance and durability of fuel cells. To address the slow dynamic response of the anode pressure during rapid load drops, this study proposes a split range control strategy by introducing the hydrogen purge valve into the anode pressure control. By rational planning the split range block, the hydrogen purge valve is opened at appropriate times during load drops. To validate the effectiveness of the split range control, simulations are conducted under load drop conditions using an 80 kW fuel cell hydrogen and air supply subsystem model. The simulation results demonstrate that the split range control reduces the setting time of the anode pressure during load drops by half, with the most significant improvement observed at 67% load to idle condition, where the setting time is reduced from 2.6 s to 1.1 s. Furthermore
Zhang, Junyu, Chen, Fengxiang, Pei, Fenglai, Li, Tao, Xu, Shuo
Feasibility of In situ vehicle level transmission loss measurement to guide dash pass through grommet selections2025-01-01225/5/2023
Noise transmission through the vehicle dash panel plays a critical role in isolating passengers from noise sources within the motor bay of the vehicle. Grommets containing electrical harness routing as well as HVAC lines are examples of dash panel pass throughs that should be selected with care. Acoustic performance of these components is generally characterized in terms of measured quantities such as noise reduction (NR), sound transmission loss (STL), and Insertion Loss (IL). These measurements need to be carried out as per SAE or ASTM standards in appropriate anechoic or reverberant chambers as this is important for consistency. This work explores an in-situ vehicle measurement setup utilizing a repurposed vehicle cabin designed to serve as an anechoic chamber with its frunk acting as a reverberant chamber. This in-situ setup method is then compared to results following standards to discuss the differences in results. The data is studied to understand if there are any advantages to
Joodi, Benjamin, Jayakumar, Vignesh, Chang, Michael, Geissler, Christian, Pilz, Fernando, Conklin, Chris
Tonal noise investigation of automotive HVAC systems : a hybrid method2025-01-00275/5/2023
There is no need to recall how the electrification trend of transport facilities has tightened the requirements around acoustic comfort. Within the automotive industry, these targets are more challenging for Heating, Ventilation and Air Conditioning systems for which passengers are in the foreground of noise emissions. The complexity of the requirements and specifications set by car manufacturers and suppliers stems from a dual aspect. First is quantitative based on the sound pressure level, whether it's the overall level or 1/3 octave band spectra. The second is purely subjective based on the perceived noise quality by stakeholders and final customers worldwide. During development phases, low frequency tone noises are frequently encountered on these systems which might induce discomfort to the passengers. The experimental investigations usually point to an aerodynamic origin, which prompted this research activity. The purpose of this work is to analyze and understand the mechanism of
Bennouna, Saad, Alaoui, Mohamed
Research on NVH Performance of Pulse Heating System of One Vehicle2025-01-00785/5/2023
When the ambient temperature is too low, the performance of the lithium-ion battery will deteriorate, and the car will have the problems of difficult charging, fast power consumption, and even difficult to start, so the battery needs to be heated before use to provide a comfortable working environment for the lithium-ion. The high-frequency pulse heating system can quickly and evenly raise the temperature of the battery, but there is noise during operation, which affects the NVH performance of the vehicle itself, and its noise comfort needs to be further optimized. Firstly, the high-frequency pulse heating system is discussed in detail, and the parameters affecting NVH performance and heating efficiency are explored. Secondly, NVH testing and subjective and objective evaluation were carried out based on different system parameters, relevant data were collected to establish a model, the influence of each parameter on the two was demonstrated, multi-objective optimization was carried out
YUN, ZHAO, Shouhui, Huang, zhou, changshui, Teng, Charlie
Comparative Study Between OpenFOAM and STAR-CCM+ for HVAC Airflow Analysis2022-28-043711/9/2022
Vehicle air conditioning and heating system is one of the most important part of an automobile system. Computational fluid dynamics (CFD) is widely used to predict air flow rates and distribution in such HVACs. Commercial CFD codes such as FLUENT and STAR-CCM+ are widely used in simulation for industrial research. But usage of these software comes with a heavy cost. Cost is one such parameter where industries try to bring down, without compromising on the deliverables in product development. OpenFOAM is one such license free, open source code that can be used to modify and compile its code based on the needs and the physics of the problem in hand. This study assesses the performance of airflow magnitude and distribution in an HVAC using OpenFOAM. The assessment uses the same mesh with initial and boundary conditions. The results between STAR-CCM+ and OpenFOAM are compared in terms of grid-independent solutions using various scalar and vector plots. The results thus obtained is also
Baruah, Murchana
An Experimental Study for Reduction of Refrigerant Flow Induced Noise in a Passenger Vehicle2022-28-043911/9/2022
Air conditioning these days has become an indispensable part of human comfort due to rising global temperatures. Air conditioners are installed to achieve thermal comfort in enclosed spaces such as rooms, vehicle passenger cabins, laboratories etc. As the air conditioning units employ dynamic processes to maintain thermal comfort it creates many unwanted noises which lower the acoustic comfort. One of these unwanted noises is the refrigerant flow induced noise inside passenger cabin of an automobile when the air conditioning is switched on in a thermally soaked vehicle. This paper elaborates about the study done on a calorimetric bench inside a semi-anechoic environment for identification of the noise signature and its acoustic interpretation. It also compares the noise readings obtained on the bench and at vehicle level in a semi-anechoic setting. The paper discusses about the possible mechanism for the occurrence of the refrigerant flow induced noise. It also discusses about various
Sharma, Rachit, Kumar, Mukesh, Kumar, Shubham, Patra, Subhashree
Novel Approach Development for Air Conditioning Compressor Capacity Measurement2022-28-042811/9/2022
The actual compressor capacity is generally different from the theoretical capacity due to internal leakages, losses and manufacturing imperfections. Conventionally, compressors’ volumetric efficiency and compressor capacity is measured using system level (calorimeter) testing consisting of evaporator, condensor and TXV in a closed loop system with known refrigerants (R134, R1234yf etc.). In this paper a novel methodology is demonstrated and test rig developed for evaluating any automobile air conditioning compressors’ actual volumetric efficiency and capacity by using working fluid as atmospheric air in an open loop single phase system. Compressor of theoretical capacities 90, 110, 125, 140, 150 cm3/rev were tested and actual capacities were measured at different pressure ratios and compressor RPMs. The process parameters of the test rig were continuously monitored and readings were taken through data acquisition system. Comparative study is also presented for tested volumetric
Yadav, Aditya Pratap, Sharma, Kamal, Goel, Arun Kumar
Application of Packing in Sealing Doors and Reducing Fluid Leakage in Automotive HVAC of Climate Control System.2022-28-045711/9/2022
The heating, ventilation and air conditioning system is one of the complex system install inside the cabin of automobile vehicle. Each HVAC discipline has specific design requirement in terms of packaging space, performance target etc. Technical specification such as airflow, noise, air distribution, allowable leakage rate varies as per vehicle segment and interior design accordingly. While maintaining the design parameter of HVAC, design engineers often faces challenges related to water leakage, air leakage, water infiltration etc. Controlling these parameters becomes crucial for customer satisfaction and for safety features. Several researches on seal proof technology is done and still going on, either for air based application or water based application or any other fluid material. Application of sealing technology spread over almost everywhere from domestic purpose to industrial application. Similarly in HVAC, application of packing for sealing doors or reducing leakage plays a
raj, Abhishek, Bajpai, Himanshu, Agarwal, Roopak
Developing Intelligent Windshield Fogging Prediction and HVAC Control Model2022-28-046011/9/2022
The Indian continental region encompasses various geographical terrains and climatic conditions, which summons the automotive OEMs to build a robust Heating Ventilation Air Conditioning (HVAC) system. For a typical passenger cars and utility vehicle segments, on board HVAC primarily serves two major purpose a) providing year round thermal comfort to the passengers and b) enact defogging and defrosting action of front windshield as per regulatory requirement and customer need. Nowadays, Full Automatic Temperature Control (FATC) is introduce in nearly all segments of passenger cars. It intelligently manages HVAC system as per customer comfort. Although case of windshield fogging which deteriorates front vision through windshield is not fully automatize and actively manage. The case of repetitive unclear front vision severely affects driving safety for the occupants. Thus, customer as per their observation of fogging over windshield will manually activate/deactivate defog mode. The
Venu, Santosh, Mehta, Bhavik, Panchare, Datta
AC System COP Optimization Through Major or Minor Adjustment of Component Design2022-28-042311/9/2022
In the process of designing of complete cycle of vapour compression refrigerant system, most important part is optimization of performance of all components including compressor, condenser, expansion valve, evaporator and piping and COP of the system . For balancing and COP optimization of air conditioning cycle, it is extremely important that all component selected must be balanced and synchronized with other components relatively. Many researches have been done related to system COP and performance optimization through various method as well as component performance optimization. While optimizing the cycle, changing one component parameter effects the other components behavior and becomes challenge to control all other characteristic. Sometimes even a minor adjustment in the cycle leads change in output result of components which are not preferable. The present paper is about optimization of system COP of refrigerant cycle through various combination of iteration that includes
raj, Abhishek, Bajpai, Himanshu, Agarwal, Roopak, Anal, Rajeev
Design of Hybrid Air Conditioning System Using Phase Change Material for Commercial Sleeper Vehicles2022-28-044811/9/2022
Many road accident happens due to fatigue & deprive sleep of drivers. Many times driver use AC system for their quick thermal comfort during night with engine ON. This scenario is very critical from human's safety & vehicle functionality point of view. This also consumes additional 10-15% of fuel requirements in AC running condition. So, to address social problems of driver's sleep & pollution free environment by reducing the use of fossil there is a need of alternative techniques for air cooling which works during engine OFF condition. Various alternatives options for air cooling have been reviewed & extensive evaluations are mapped on the various performance parameters. Based on this the phase change material technology can be easily adopted due to its packaging flexibility. Phase change material (PCM) technology available in the market since decades for the use of storing the thermal energy. Perhaps the use of PCM material in controlled manner in not fully known for longer period of
Shalgar, Sandeep, Nagarhalli, Prasanna V, BEDRE, PALLAVI, SRIVASTAVA, SARVESH, Tupe, Akshay
Improve the Passenger Thermal Comfort Inside Car Cabin at Various Seat Location2022-28-044511/9/2022
In today’s competitive automotive industry with its rapid pace of innovation, HVAC engineers continually think about customer convenience and their comfort requirements. ‘Multi zone HVAC system’ is one of the features that proposes to satisfy the customers’ need for individualized comfort settings for each passenger seated in different parts of a vehicle cabin. In many instances, passengers in a car have different preferences for air temperature setting based on their sitting locations. This situation sometimes arises due to difference in the intensity of solar radiation entering inside vehicle cabin from windscreen and front/side glasses. This happens due to relative position of the sun and the direction which the car is facing. In the current single zone automatic HVAC system, the user can only set one common temperature and air flow rate for the entire vehicle cabin. There is no provision for each passenger seat to have a unique temperature and air flow setting according to the
Deshmukh, Gaensh S.
Mobile Air Conditioner Off the Grid Cooling Solution2022-28-045411/9/2022
MOBILE AIRCONDITIONER OFF THE GRID COOLING SOLUTION ABSTRACT Rooftop air conditioners are great to use at camp sites with power supply, and swamp coolers only work effectively in dry areas. Rooftop Air Conditioners have excellent cooling capacity. It cools down an entire van space but consumes huge amount of energy! Unable to take on the go. Swamp Cooler consumes less power. Ideal to use in dry climates. But once the humidity gets high, the swamp cooler will struggle to have any effect. And one will have to fill the unit with water manually. Window Air Conditioner is an inexpensive solution with good cooling effect, but it’s bulky, difficult to move, install and power. It blocks windows and damages easily on bumpy roads if fitted in vehicle. Solution for these problems and to bring endless possibilities to outdoor cooling is state of the art device called mobile Airconditioner that provides cooling on the go and off the grid. Concept design is made with special features like small size
SINGHAL, SUNNY
Airflow and Thermal Management of Off-Road Vehicle Cabin2022-28-045111/9/2022
Heating, ventilation and air conditioning systems play a crucial role in our day-to-day activities. With rise in global warming, leading to climate change, HVAC unit is the need of the hour. With average temperatures on the rise, it is quite imperative that the unit provides better thermal comfort to the passengers. Off-road vehicles like tractor, is also no exclusion. Tractor drivers have to experience adverse weather conditions out in the open field. Thus it is quite fundamental that sufficient airflow reaches every point inside the driver cabin, ensuring proper cool-down. To ensure proper distribution of airflow inside the cabin, optimization of HVAC unit needs to be properly carried out. The present study shows how an HVAC of an off-road vehicle is properly optimized with the help of Computational Fluid Dynamics. STAR-CCM+ v2021.2.1 is used as solver for the simulation. Airflow and cool-down simulation of inside cabin is also carried out in both initial and optimized design. The
Singh, Shobit Kumar
Improving the Performance of the Air Conditioning Unit in Different Locations of a City Bus and Lightening the Air Ducts2022-01-50446/3/2022
The focus of this study is to validate vehicle test results of the air conditioning (AC) unit in a city bus and perform a comparative computational fluid dynamics (CFD) analysis on homogenizing the cabin air distribution in different AC unit locations on the rooftop. To validate CFD practical results, a vehicle test was performed outdoor during the AC unit works. Obtained test results based on airflow rate inside AC unit and also measured velocity values on the front cabin of air duct were validated without completely modeling the whole AC unit and indoor cabin via CFD. With this simplified method, it is thought that this approach can give an idea for new prototype air duct designs in relevant industries. Another advantage to this approach is that it avoids high mesh density near the radial fans (blowers) placed on the AC unit. Foam placed in air ducts as insulation and air blockage material is also optimized for air distribution in the indoor cabin. In conclusion, several foams and
Özcan, Onur, Demirtaş, Servet, Yıldız, Alp Eren, Coşkun, Atakan
Simulation Of Air Conditioning System For Thermal Comfort Using Machine Learning techniques2022-26-12295/26/2022
This study is about the system which establishes a model for environmental factors such as temperature, humidity, and air velocity of thermal comfort indicators by implementing different Machine Learning technique. In this work the principal goal is analyzing air flow, distribution of temperature and pressure in the Living room. In order to achieve the goal the domain is consider which is divided in to discretized manner which will be further used to record the thermal sensation and airflow. For the same simulated environment the experiment will be conducted, which resulting in to forming the dataset with respect time, relative humidity, draft, temperature, air flow. By considering the recorded dataset, machine learning algorithm like SVM (Support Vector Machine), radial basis function for different kernels, Decision tree, XG Boost and Adaboost are used to create the model in Pythan. Finally, various performance metrics like accuracy, sensitivity and specificity for all techniques are
Shete, Prachi, raut, vaishnavi, Mandhare, Janhavi, Borgaonkar, Apeksha, Dorwat, Ajit
Physics-guided Sparse Identification of Nonlinear Dynamics for Prediction of Vehicle Cabin Occupant Thermal Comfort2022-01-01803/29/2022
Thermal cabin comfort is the largest consumer of battery energy second only to propulsion in Battery Electric Vehicles (BEV’s). Accurate prediction of thermal comfort in the vehicle cabin with fast turnaround times will allow engineers to study the impact of various thermal comfort technologies and develop energy efficient Heating, Ventilation and Air Conditioning (HVAC) systems. In this study a novel data-driven model based on physics-guided Sparse Identification of Nonlinear Dynamics (SINDy) method was developed to predict Equivalent Homogeneous Temperature (EHT), Mean Radiant Temperature (MRT) and cabin air temperature under transient conditions and drive cycles. EHT is a recognized measure of the total heat loss from the human body that can be used to characterize highly non-uniform thermal environments such as a vehicle cabin. The SINDy model was trained on drive cycle data from Climatic Wind Tunnel (CWT) for a representative Battery Electric Vehicle. The performance of the
Warey, Alok, Kaushik, Shailendra, Han, Taeyoung
Development and Application of J3112: A/C Compressor Oil Separator Effectiveness Test Standard2022-01-02183/29/2022
SAE J-Standard J3112 – “A/C Compressor Oil Separator Effectiveness Test Standard” – was developed to provide an analytical means of determining if an a/c compressor with oil separator functionality meets the U.S. EPA criteria of a minimum 50% effectiveness in order to qualify for menu credits for greenhouse gas reduction, per CFR Title 40, §86.1868-12. From the start of the a/c efficiency credit program, OEMs could qualify for menu credit items without providing data on the effectiveness of the product being implemented, but EPA regulations required supporting data from 2020 MY through the end of the current published regulations in 2025 MY. J3112 was developed by the SAE Interior Climate Control MVAC Supplier Committee in order to provide a standardized procedure for determining oil separator effectiveness in order to comply with the EPA requirements for 2020-2025 model years. This presentation will provide background on how J3112 was developed, and how it is used in order to provide
Taylor, Dwayne
Further Analysis of the Blockage Phenomenon During the Testing of Bluff Automotive Bodies in Closed Wall Wind Tunnels2022-01-10853/29/2022
The difficulties of testing a bluff automotive body of sufficient scale to match the on-road vehicle Reynolds number in a closed wall wind tunnel has led to many approaches being taken to adjust the resulting data for the inherent interference effects. But it has been impractical if not impossible to experimentally analyze the effects that are actually occurring on and around the vehicle when these blockage interferences are taking place. The present study is an extension of earlier work by the author and similarly to that study uses the CFD analysis of several bodies of differing configurations to examine the interference phenomena in solid wall wind tunnels and the effects that they have on the pressures, forces and force increments experienced by the vehicle model. This is accomplished by executing a series of CFD configurations with varying sized of the cross section from 0.2% to 13% blockage enabling an approximation of free air conditions as a reference. The earlier work is
Gleason, Mark, Riegel , Eugen
Conversion of Carbon dioxide into useful acids and byproducts2022-01-02203/29/2022
Carbon dioxide capturing is necessary to prevent the change in climatic conditions and global warming. This study includes the capturing of carbon dioxide and the conversion of the captured carbon dioxide into useful commercial products. The study has been conducted in the exhaust gases of the highly used 1 ton split air conditioner in domestic applications. The equipment includes the carbon dioxide measuring device at the inlet and outlet. The exhaust gases coming out of the air conditioner are being measured by a digital flow meter and this ensures the mass flow rate of the gases into the unit. The processing unit has been enclosed with a polyvinyl chloride sheet to prevent exposure to the outside environment. In the presence of water two electrodes has been deployed for the conversion of carbon dioxide to carbonic acid and formic acid. For this a protective experimental container has been placed in the vicinity of the air conditioner outlet. The flow rates of the gases into the
B, Prabakaran, Chinni, Venkata Sai Sandeep
Study On Passenger Cabin Under Passive Radiative Cooling Film2022-01-02163/29/2022
Radiative cooling uses the space cold source to cool the object, and the radiative cooling film prepared based on its principle can reduce the fuel consumption of automobile air conditioning refrigeration. In this paper, according to the passive radiative cooling principle, taking SiO2 as the radiation cooling film of infrared radiation material, the theoretical cooling value of the passenger compartment of the automobile is calculated and analyzed based on the heat balance equation.The influence of radiative cooling film on the temperature field of passenger cabin was studied by finite element analysis.The results show that the cooling film made of SiO2 as passive radiation material has obvious cooling effect on passenger cabin.In the ambient temperature of 308.15K, the theoretical cooling temperature is 6.7K.When radiative cooling film is applied to automobiles, the cooling value of passenger cabin body, seat, instrument panel and other parts reaches 2.2K-5.1K, among which the
Peng, Chao Yi
Proposed Standards And Methods For Leak Testing Lithium-Ion Battery Packs Using Glycol-based Coolant With Empirically Derived Rejection Limits2022-01-08483/29/2022
Lithium-ion batteries are a highly suitable energy source for many applications, particularly in the automotive sector due to their high energy density and low self-discharge rate. During the production of battery cells, rapid detection of leaks is essential to achieve necessary lifetime service-life and safety requirements. Once assembled into packs, whether made of prismatic, cylindrical or pouch cells, packs must be cooled by common automotive thermal management systems, for example those employing engine coolant and radiator, and in which manufacturers must prevent various leak-producing defects that affect durability, longevity and safety Two types of cooling systems are used in automobiles, an active variant in which refrigerant, compressor, evaporator and heat exchanger are used to operate the air conditioning system, or a passive variant with a cooling medium, typically a water/glycol mixture, and a heat exchanger cooled by ambient air. While good industry standards are
Wetzig, Daniel, Blaufuß, Marc
Improving the design of automotive air conditioning compressors by predicting the minimum engagement voltage of electromagnetic clutches2022-01-02063/29/2022
In order to insure passengers comfort, automotive air conditioning compressors are designed to be operational in case of low battery voltage. However, the “minimum engagement voltage” of compressors is mostly driven by designers’ know-how and rely extensively on laboratory tests, which can lead to two issues: Costly design modifications if problems are detected too late in the validation phase and the necessity to perform several design iterations before reaching the desired target. This paper presents the benefit of predicting the minimum engagement voltage where both of these drawbacks can be avoided, leading to a more robust design process. The method was tested on an electromagnetic clutch whose purpose is to engage the compressor when the air conditioning is turned on by passengers. The magnetic field generated by the clutch was estimated using an electromagnetic simulation software. Coil design parameters, materials magnetic properties, clutch assembly geometry and air gaps were
PLUY, Nicolas, Ohk, Changheon
Items per page:
1 – 50 of 970