Browse Topic: Vehicle performance

Items (680)
This study investigates the performance and vibration characteristics of representative lift rotors for a notional lift+cruise electric vertical takeoff and landing (eVTOL) configuration. As new eVTOL concepts continue to be developed and others progress towards FAA certification, it is crucial to understand the performance and vibratory considerations associated with different lift rotor design choices, including the number of blades and the method of thrust control (e.g., variable blade pitch/fixed RPM vs. fixed blade pitch/variable RPM). The NASA Revolutionary Vertical Lift Technology (RVLT) Lift+Cruise configuration was chosen as the baseline vehicle for this analysis (Ref 1). The investigation includes the evaluation of multiple lift rotors with 2-, 3-, and 4-bladed configurations as well as variable- vs. fixed-pitch designs. Both isolated rotor and full vehicle simulations were assessed to demonstrate some of the design variables applicable to the full vehicle performance and vibratory content. Industry-standard rotorcraft comprehensive analysis software, the Rotorcraft Comprehensive Analysis System (RCAS) (Ref 3), was used to evaluate and compare each configuration for performance and vibratory loads at key points in the rotors and in the fuselage
Saberi, SaynaHasbun, MatthewSaberi, Hossein
The work performed for the Adaptive Resilient Engineered Structures (ARES) program sponsored by the U.S. Army constitutes a trade study and resulting proposal for a structural demonstrator platform. The trade study was conducted using the Quality Function Deployment (QFD) process and a subsequent Artificial Intelligence (AI) exercise to find clusters of technologies for structural efficiency and resilience from Boeing's internal research activities. From a selection of approximately 150 technologies at different TRLs, Boeing subject matter experts (SMEs) for structural technologies identified several characteristics that could potentially determine the development of ARES structural demonstrator. Through the QFD process, the list of technologies was down selected about 50 unique technologies for consideration. The next stage of the QFD process entailed in identifying 37 different attributes or criteria long which each of these technologies would be assessed. They were grouped under two different categories: vehicle performance criteria and program performance criteria. Importance scores were provided by the SMEs independently and then a statistical approach for AI was used to distill them to 9 significant ones (labeled as 'Pillars') and a further distillation to 3 significant features (labeled as 'Super Metrics'). Clustering algorithms were then employed to group the set of technologies that could provide the resiliency targets sought for the demonstrator platform. The clusters were compared a hypothetical ideal platform to determine suitability and finally, 12 technologies merited attention toward the stated goals of the demonstrator platform.
Nevinsky, MichaelSircar, SaurabhMisciagna, DavidLorthridge, Derrell
Electrification could improve full-size rotorcraft performance by reducing peak turbine power demand, reducing transmission system weight and complexity, and reducing operating costs. Integrating electric machines with mechanical powertrains requires careful consideration of the system-level weight and efficiency impacts. This paper presents an optimization framework for evaluating parallel hybrid powertrain configurations using Geometric Programming (GP). Both retrofit and clean-sheet vehicle designs are considered. The results show that high-speed electric motors integrated into a parallel hybrid configuration using batteries can reduce the sized gas turbine power, enabling more efficient engine operation at lower power levels. For retrofit designs, with a fixed vehicle gross weight, adding batteries and motors reduces usable fuel, decreasing mission capability. Clean-sheet designs offer additional flexibility to re-size the vehicle and rotor, resulting in energy savings for an equivalent design mission.
VanLandingham, AaronHall, DavidSmith, EdwardBill, Robert
The influence of ground, wall, and corner boundaries on multirotor vehicle performance was investigated through a series of controlled flight tests. Changes in rotor inflow profiles were represented by near-field rotor pressure measurements captured by a custom Kiel probe wake rake. Ground effect was characterized by reduced thrust and power requirements, primarily driven by the vehicle fuselage, which induced regions of reduced pressure and increased flow unsteadiness around the airframe. Operating near a wall boundary was found to restrict airflow into the portion of the rotor disk closest to the wall, leading to increased power requirements to maintain hover and a consequent reduction in performance. While vehicle orientation had minimal impact on overall rotor performance, it did influence local rotor inflow behavior near the wall, depending on the relative position of the interaction region formed with adjacent rotors. As the vehicle descends from the isolated wall effect into corner effect, created by the intersection of the wall and ground, an exchange between the dominating ground and wall effects is observed, with corresponding ground heights and wall distances identified.
Herz, SageMcCrink, Matthew
Rotors and propellers in edgewise flight typically encounter reverse-flow on the retreating blade, especially when operating at low rotational speeds and high speed flight. This phenomenon is well known and has been observed in rotorcraft and vertical take-off and landing (VTOL) applications, with impacts on vehicle performance and aerodynamic loads. Reverse flow is characterized by flow incident to the trailing edge of an airfoil with an angle of attack (AoA) of around 180°. Aerodynamic coefficients for reverse flow conditions are difficult to find in literature, and wind tunnel measurements often focus on the normal operating range of airfoils. This study investigates the fundamental aerodynamic characteristics of airfoils in reverse flow using high fidelity computational fluid dynamics, and analyzes the impact of using accurate aerodynamic coefficients on comprehensive rotorcraft analysis. Although the effect on flight performance is well understood, for applications on lift rotors of eVTOL configurations, reverse flow phenomena are expected to have a significant impact on rotor loads, especially during flight transition from VTOL to fixed-wing modes.
Habana, ZorenMarepally, KoushikBaeder, JamesGoericke, JanPlumley, Ryan
Abstract Triply periodic minimal surface (TPMS) structure, demonstrates significant advantages in vehicle design due to its excellent lightweight characteristics and mechanical properties. To enhance the mechanical properties of TPMS structures, this study proposes a novel hybrid TPMS structure by combining Primitive and Gyroid structures using level set equations. Following this, samples were fabricated using selective laser sintering (SLS). Finite element models for compression simulation were constructed by employing different meshing strategies to compare the accuracy and simulation efficiency. Subsequently, the mechanical properties of different configurations were comprehensively investigated through uniaxial compression testing and finite element analysis (FEA). The findings indicate a good agreement between the experimental and simulation results, demonstrating the validity and accuracy of the simulation model. For TPMS structures with a relative density of 30%, meshing with S3R elements proved optimal. Unlike the deformation modes of Gyroid and Primitive structures, in hybrid structures, deformation and yielding occur in the lower-middle part of the component. Then, the deformation extends upward, eventually leading to the compaction of the component. Notably, the hybrid structure demonstrated a 34.9% and 8.8% increase in specific energy absorption compared to the Primitive and Gyroid structures, respectively. Additionally, the mean crushing force of the hybrid structure improved by 44.25% and 6.9%, respectively. The load-carrying fluctuation capacity of the hybrid structure was less than 11%, indicating good energy absorption efficiency. This study underscores the potential of hybrid TPMS structures to significantly enhance the mechanical performance of vehicle components, contributing to advancements in lightweight design and crashworthiness.
Tang, HaiyuanXu, DexingSun, XiaowangWang, XianhuiWang, LiangmoWang, Tao
Aerodynamic interactions impact multirotor vehicle performance throughout its entire flight envelope and change with vehicle orientation, attitude, and forward flight speed. This paper presents efforts in incorporating these interaction effects into a reduced-order numerical quadrotor model informed by experimental flight test data. The interaction model employed system identification tools to compensate for discrepancies between actual rotor performance data and a Blade Element Theory (BET) based baseline model. Incorporation of the interaction model derived from system identification techniques improved the accuracy of model predicted rotor performance. The interaction model also provided insight into interaction effects predominantly influencing rotor performance for multiple flight conditions. The results demonstrate the utility of system identification techniques for accurate multirotor modeling capabilities.
Herz, SageMcCrink, MatthewValcarcel, Michael
Hybrid-electric propulsion could provide numerous benefits for full-size rotorcraft, including reduced peak turbine power demand, reduced transmission system weight and complexity, and reduced operating costs. Variable speed electric motors, furthermore, could be configured to enable continuously variable rotor speed. Achieving these benefits requires accounting for coupling between the hybrid-electric drivetrain and vehicle performance within a large, unexplored design space. This paper presents a framework for simultaneous optimization of vehicle and electrified powertrain conceptual design using Geometric Programming (GP) methods. Four hybrid-electric powertrain architectures are evaluated relative to a baseline non-electrified powertrain for single main rotor, compound coaxial-rotor, and tiltrotor configurations. For designs with an upper limit on turbine power, electrification increases the maximum cruise speed for the compound coaxial-rotor configuration. Variation of the rotor speed by 15% allows the vehicle to carry 8% more fuel, relative to the non-electrified baseline, and 1,246 lb of battery. Operating the rotor at optimal speeds across the mission results in increased off-design mission performance, most notably a 43% increase in transport radius relative to a baseline powertrain. The results demonstrate the utility of the design optimization framework for exploration of novel hybrid-electric concepts as well as the challenges associated with incorporating electrical components into the drivetrain.
VanLandingham, AaronBill, RobertSmith, EdwardHall, David
An aeromechanics analysis of a Mach-scaled rotor with lift compounding was conducted to understand the impact of various wing configurations on performance and loads. An assessment of the single retreating side wing and dual wing configurations was conducted for advance ratios up to μ = 0.7, two wing incidence angles (4° and 8°), and three rotor shaft angles (-4°, 0°, and 4°). Aircraft performance, control angles, blade structural loads, hub vibratory loads, and aerodynamic interactions between the rotor and wing were evaluated using the University of Maryland Advanced Rotorcraft Code (UMARC). Additionally, UMARC coupled rotor-wing analysis was validated with wind tunnel data of a lift and thrust compounded rotor. The study shows that the single wing configuration is beneficial for peak vehicle performance (L/D), though the dual wing configuration minimizes blade loads. The single wing configuration observed a 7% greater wing L/D than the dual wing configuration for the same 8° wing incidence angle at μ = 0.5 and αs = 0°, however, the dual wing configuration yielded a 20% lower steady flap bending moment. The study showed that the wing wake has a negative effect on the rotor performance especially at rearward rotor shaft angles; this is overcome with the efficiency gains from lift offset present in a single wing configuration but absent in the dual wing configuration. Hence, the single wing configuration attains the highest performance while the dual wing configuration minimizes structural loads. A lift compounded rotor is limited at high advance ratios since it is almost entirely offloaded, resulting in increased total lift to drag ratio at the cost of large blade structural loads.
Uppoor, VivekChopra, InderjitPatil, Mrinalgouda
ABSTRACT
Herz, SageSeth, DhureeMcCrink, MatthewAtte, AbrahamRauleder, Juergen
csp1071 test Construction of The Traffic Law and Regulation Framework for Automated DrivingSAE-PP-002902/18/2021
Road automated driving as a new generation of information technology and the integration of the transport industry's development has become a new round of global scientific and technological innovation and industrial transformation. This technology will promote the continuous upgrading of the field of road traffic. At present, the government, enterprises, and investors all take this as the goal and direction to accelerate automated driving in China. A reasonable traffic law and regulation system is required to promote the healthy development of automatic driving and fully release scientific and technological innovation subjects' vitality. Until now, China has formulated an official rule concerning the road testing of automated driving. According to this rule, no passenger and freight transportation can be officially applied using automatic vehicles. Therefore, this paper tries to construct the traffic law and regulation framework to promote automated driving development. This paper firstly summarizes the profound reform of automated driving on the road traffic industry in terms of vehicles, infrastructure, practitioners, and transportation services. Based on China's current administrative rules and traffic regulations, the legal and institutional obstacles in automatic driving are analyzed. This paper proposes a traffic law and regulation framework to promote the development of automated driving. The proposed framework can help the transport authority administrate automated driving in legal identity, demonstration application, transportation operation, practitioner management, and scene management. Finally, the policy suggestions to help develop automated driving are put forward. Through enhanced supervision, mutual recognition of qualification, regulation mode innovation, ecosystem construction, and multi-party cooperation, the automated driving market and partners' vitality can be significantly stimulated
SintzADMIN, JeneaneAnthony, Lindsay
7.0.108 - Challenges Faced for Parameterization & Validation of a Small Gasoline Engine Plant Model for Application of EMS DevelopmentSAE-PP-002842/4/2021
Control algorithm development for typical Engine Management System is a challenging task. To develop a reliable control algorithm, proper closed loop testing environment is required. In such development activity, it is of prime importance to validate the algorithm on a standalone target engine. This can be achieved in engine test cell where the actual engine will be controlled by prototype ECU. But this process has drawbacks like higher testing cost, time consuming, non-reusability of test bed etc. Simulation based engine plant model development for closed loop ECU testing is an effective technique for such application. Various generic engine models are available for such application.to suit a particular target engine these model need to be parameterized with precise engine data. The vehicle parameters used for parameterization are typically obtained from actual test and engine design data. This paper elaborates the process and challenges faced while parameterization and validation of engine plant model in simulation environment and steps followed while parameterizing a two cylinder gasoline engine to suit EMS development. Simulations were carried out in Model In Loop (MIL) and Hardware In Loop (HIL). Validation results were compared with actual vehicle data from dynamometer trials and are presented in corresponding sections.
Lname, Fname
7.0.107 - Design and Development of Capacitance Type Level Sensor for Automotive Vehicle ApplicationSAE-PP-002832/4/2021
Fuel level sensor is a device to indicate the level of the fuel in fuel tank fitted in an automobile. This will have features to communicate the fuel level to the dashboard of the vehicle and is of significant attention to the driver during vehicle usage. The advanced instrumentation provides a lot of information on the dashboard display such as information about fuel level, computing mileage, miles to go or miles to empty, fuel economy, average mileage, etc. Presently, the float arm type with Thick Film Resistor(TFR) and Reed switch type fuel level sensors are being used. To have accurate information for computing, the present sensors are not supporting due to its limitations like nonlinearity, fluctuating output due to slosh, output variations in steps and not continuous. The measurement accuracy of the fuel level sensor needs to be focused to rely on the information available on the dashboard instrument. Hence, it is vital to have a sensor with better reliability, accuracy and adaptability. Capacitance technology based level sensor is identified for development as one of the solutions to meet the demands of the above requirements and this paper portrays the complete perspective and design methodology of capacitance based fuel level sensor. The basics of capacitance measurement, design concepts, design validations, proto-type results are elaborated in this paper.
Lname, Fname
Construction of The Traffic Law and Regulation Framework for Automated DrivingSAE-PP-002462/3/2021
Road automated driving as a new generation of information technology and the integration of the transport industry's development has become a new round of global scientific and technological innovation and industrial transformation. This technology will promote the continuous upgrading of the field of road traffic. At present, the government, enterprises, and investors all take this as the goal and direction to accelerate automated driving in China. A reasonable traffic law and regulation system is required to promote the healthy development of automatic driving and fully release scientific and technological innovation subjects' vitality. Until now, China has formulated an official rule concerning the road testing of automated driving. According to this rule, no passenger and freight transportation can be officially applied using automatic vehicles. Therefore, this paper tries to construct the traffic law and regulation framework to promote automated driving development. This paper firstly summarizes the profound reform of automated driving on the road traffic industry in terms of vehicles, infrastructure, practitioners, and transportation services. Based on China's current administrative rules and traffic regulations, the legal and institutional obstacles in automatic driving are analyzed. This paper proposes a traffic law and regulation framework to promote the development of automated driving. The proposed framework can help the transport authority administrate automated driving in legal identity, demonstration application, transportation operation, practitioner management, and scene management. Finally, the policy suggestions to help develop automated driving are put forward. Through enhanced supervision, mutual recognition of qualification, regulation mode innovation, ecosystem construction, and multi-party cooperation, the automated driving market and partners' vitality can be significantly stimulated. Keywords: Traffic Law and Regulation, Automated Driving, Administrative Rules and regulations, Road Testing, Demonstration Application, Commercial Operation
MobrxivNonAdmin, Lindsay
1.1.216 - Tailored Design and Layout for Loss Minimization or Cost-Effective Commonality of Parts - A Contradictory ConflictSAE-PP-002422/3/2021
In order to minimize the development and production costs in the automotive industry, despite steadily increasing variety of models and applications offered by the OEMs, the pressure on standardization of components and production processes is increasing continuously. As a direct consequence, modular engine families are already established with high degrees of common parts and kits as well as standardized interfaces for all vehicle platforms by most manufacturers these days. At the same time, the world adopted and announced massive legal demands concerning the reduction of CO2 emissions for the entire vehicle fleet. In addition to the optimization of the combustion process, the exhaust gas aftertreatment and thermal management, the use of improved and more resilient materials for higher reduction of mechanical friction leads to a significant amount of the realized lowering in fuel consumption respective CO2 emissions. Significant future potential for friction reduction and loss minimization is expected to result from, for example, one for the particular application optimized, on-demand component dimensioning and tailored calibrations. This dedicated fine-tuning approach is contrary to the widely spread application of a clear common part strategy. In the course of this paper the question will be discussed whether the additional cost of a component diversification can be justified within an engine family in contradiction to a best cost approach by using the scaling effects of parts communization.
Mutagaana, Festo
LaunchPoint Electric Propulsion Solutions is developing mission-optimized electric propulsion systems. Unlike traditional aircraft development where designs are often driven by available propulsion systems, the relative simplicity of electric propulsion opens up the possibility that bespoke propulsion components may be developed and optimized for a particular vehicle configuration and mission. Electric propulsion is new to many aerospace designers and there is not yet a good body of knowledge about the performance of electric propulsion components. LaunchPoint aims to fill this gap by developing user-friendly physics-based electric propulsion models for multi-disciplinary optimization in vehicle/mission designs. To date, the existing vehicle configuration studies have largely used curve fits of existing electric propulsion components that do not accurately capture all of the relationships between motor and power electronics size, mass, efficiency, voltage, torque, and rpm and how those different motor parameters affect the overall vehicle performance. In a step toward revealing these relationships, this paper presents the design results from the coupling of detailed parametric motor and drive models with a simple eVTOL vehicle model.
Ricci, MichaelMyers, JackPaden, BradRahn, Ryan
This SAE Recommended Practice establishes a procedure for determination of vehicle road load force for speeds between 115 km/h and 15 km/h (or between 70 mph and 10 mph). It employs the coastdown method and applies to vehicles designed for on-road operation. The final result is a model of road load force (as a function of speed) during operation on a dry, level road under reference conditions of 20 °C (68 °F), 98.21 kPa (29.00 in-Hg), no wind, no precipitation, and the transmission in neutral.
Light Duty Vehicle Performance and Economy Measure Committee
Nonlinear Model Predictive Control of Autonomous Vehicles Considering Dynamic Stability Constraints2020-01-14004/14/2020
Autonomous vehicle performance is increasingly highlighted in many highway driving scenarios, which leads to more priorities to vehicle stability as well as tracking accuracy. In this paper, a nonlinear model predictive controller for autonomous vehicle trajectory tracking is designed and verified through a real-time simulation bench of a virtual test track. The dynamic stability constraints of nonlinear model predictive control (NLMPC) are obtained by a novel quadrilateral stability region criterion instead of the conventional phase plane method using the double-line region. First, a typical lane change scene of overtaking is selected and a new composited trajectory model is proposed as a reference path that combines smoothness of sine wave and comfort of linear functional path. Reference lateral velocity, azimuth angle, yaw rate, and front wheel steering angle are subsequently taken into account. Then, by establishing a nonlinear vehicle dynamics model where Magic Formula of nonlinear tire model is adapted, the quadrilateral vehicle stability region is defined in consideration of designed velocity, road adhesion coefficient, and front wheel steering angle. Working condition-variant constraints determined by the boundaries of the quadrilateral region are subsequently obtained to guarantee the stability and vehicle performance. Finally, a nonlinear motion state space model with measured and unmeasured disturbance for NLMPC tracking maneuver is proposed, Meanwhile, a multi-objective cost function based on track error, ride comfort, and the smoothness of control derivative is established. Laguerre functions are applied to design optimal control trajectory and Hildreth’s quadratic programming procedure is introduced to find converged solutions meeting constraints derived from previously investigated quadrilateral stability region for sake of lightening computation load and finding better numerically conditioned solutions of control when NLMPC is implemented online. The configuration of a real-time virtual test track is explained and the NLMPC algorithm is validated. The simulation and experiment results are illustrated to show the effectiveness of the designed nonlinear model predictive control scheme under the test of the overtaking scene compared with the conventional driver control. This work may provide a useful basis for researches of autonomous vehicle lane change in terms of track accuracy, ride comfort as well as stability.
Chen, XunjieWu, GuangqiangRen, Meng
Development and Demonstration of a New Range-Extension Hybrid Powertrain Concept2020-01-08454/14/2020
A new range-extension hybrid powertrain concept, namely the Tongji Extended-range Hybrid Technology (TJEHT) was developed and demonstrated in this study. This hybrid system is composed of a direct-injection gasoline engine, a traction motor, an Integrated Starter-Generator (ISG) motor, and a transmission. In addition, an electronically controlled clutch between the ISG motor and engine, and an electronically controlled synchronizer between the ISG motor and transmission are also employed in the transmission case. Hence, this system can provide six basic operating modes including the single-motor driving, dual-motor driving, serial driving, parallel driving, engine-only driving and regeneration mode depending on the engagement status of the clutch and synchronizer. Importantly, the unique dual-motor operation mode can improve vehicle acceleration performance and the overall operating efficiency. The hybrid system controls and energy management strategy based on equivalent fuel consumption minimization were developed and validated. The choice of an operating mode is optimized according to the drivers’ demand, actual vehicle state, operation conditions, and other boundary conditions. In this paper, the powertrain architecture and operating modes are firstly described. Secondly, the hybrid control strategy is introduced, which includes the control architecture, energy management strategy, torque structure and coordination, and controls of the engine, clutch, and synchronizer. Thirdly, the development of a prototype vehicle with the use of the TJEHT system is discussed. Based on the simulation analysis, the key specifications of the major components such as the motors’ peak powers and torques are defined. The vehicle performance is compared in the simulations between using the TJEHT system and the one without the dual-motor driving mode to show the advantages of the TJEHT system. Finally, the results of the powertrain dyno experiments and vehicle road tests are reported. The functional requirements and operating modes of the hybrid powertrain were demonstrated and validated.
Han, ZhiyuWu, ZhenkuoGao, XiaojieSun, YongzhengNi, RunyuFeng, Jianzhong, JianChen, XinboZhao, ZhiguoYu, Zhuoping
A Connected Controls and Optimization System for Vehicle Dynamics and Powertrain Operation on a Light-Duty Plug-In Multi-Mode Hybrid Electric Vehicle2020-01-05914/14/2020
This paper presents an overview of the connected controls and optimization system for vehicle dynamics and powertrain operation on a light-duty plug-in multi-mode hybrid electric vehicle developed as part of the DOE ARPA-E NEXTCAR program by Michigan Technological University in partnership with General Motors Co. The objective is to enable a 20% reduction in overall energy consumption and a 6% increase in electric vehicle range of a plug-in hybrid electric vehicle through the utilization of connected and automated vehicle technologies. Technologies developed to achieve this goal were developed in two categories, the vehicle control level and the powertrain control level. Tools at the vehicle control level include Eco Routing, Speed Harmonization, Eco Approach and Departure and in-situ vehicle parameter characterization. Tools at the powertrain level include PHEV mode blending, predictive drive-unit state control, and non-linear model predictive control powertrain power split management. These tools were developed with the capability of being implemented in a real-time vehicle control system. As a result, many of the developed technologies have been demonstrated in real-time using a fleet of four instrumented Chevrolet Volts which are equipped with on-board sensors, rapid prototyping embedded controllers, and V2X communication devices. This paper provides an overview of each tool developed, its implementation, energy reduction in isolation, and the net energy reduction of various tool combinations. A breakdown of the energy savings and range extension possible for the connected vehicle control and optimization tool set is provided which shows energy reduction benefits approaching 20% and range extension upwards of 8%, dependent on the driving and traffic scenarios and initial vehicle state of charge.
Oncken, JosephOrlando, JoshuaBhat, Pradeep K.Narodzonek, BrandonMorgan, ChristopherRobinette, DarrellChen, BoNaber, Jeffrey
Parameter Optimization of Two-Speed AMT Electric Vehicle Transmission System2020-01-04354/14/2020
At present, many electric vehicles are often equipped with only a single-stage final drive. Although the single-stage speed ratio can meet the general driving requirements of electric vehicles, if the requirements of the maximum speed and the requirements for starting acceleration or climbing are met at the same time, the power demand of the drive motor is relatively large, and the efficient area of the drive motor may be far away from the operating area corresponding to daily driving. If the two-speed automatic transmission is adopted, the vehicle can meet the requirements of maximum speed, starting acceleration and climbing at the same time, reduce the power demand of the driving motor, and improve the economy under certain power performance. This is especially important for medium and large vehicles. Therefore, this paper considers that the working torque and speed of the motor can be changed by optimizing the speed ratio of the transmission and changing the gear position so that the motor can work more in the high-efficiency zone. Taking an electric logistics vehicle with a drive motor & two-speed AMT power transmission system as the research object, this paper takes the vehicle’s power performance requirements and AMT design requirements as constraints, and the vehicle energy consumption and driving range as the optimization objective, and adopts generic algorithm to optimize the parameters of the transmission system. Then, a complete vehicle model was built with software to verify the energy consumption of the vehicle, so as to verify the advantages of the two-gear transmission scheme. The results show that compared with the single-gear transmission scheme, the optimized two-gear transmission scheme improves the vehicle’s power performance and economy, and reduces the demand for motor power and torque.
Cui, JianTan, GangfengFeng, Jia'aoTian, ZhongpengAgyeman, Philip
Research on Control Strategy Optimization for Shifting Process of Pure Electric Vehicle Based on Multi-Objective Genetic Algorithm2020-01-09714/14/2020
With more and more countries proposing timetables for stopping selling of fuel vehicles, China has also issued a “dual-slope” policy. As electric vehicles are the most promising new energy vehicle, which is worth researching. The integration and control of the motor and gearbox have gradually become a hot research topic due to low cost with better performance. This paper takes an electric vehicle equipped with permanent magnet synchronous motor and two-gear automatic transmission without synchronizer and clutch as the research object. Through the action of the motor, gearbox and shift actuator in the shifting process, the whole vehicle dynamics is modeled in each stage of shifting, a method for determining a short-term driving style intensity factor for decision shifting is proposed, three evaluation indexes of the shift quality of electric vehicle are put forward, the control parameters affecting the shift quality are analyzed, and the mathematical relationship between the shift control parameters, the shifting time and the shifting impact are obtain. Besides, the NSGA-II algorithm is used to carry out multi-objective global optimization of the whole process of shifting to get Pareto optimal solution. Analyze the optimization results in combination with driving style, determine some thresholds and parameters of the drive motor and shift actuator action control during the shifting process, improve the shift control strategy, and finally complete the coordinated control of the shifting process of the electric drive system based on the active synchronization of the motor. The results show that the optimization effect is good. It provides a new idea for the shifting process control of the pure electric vehicles.
Lei, YulongZhang, JingxuFu, YaoJia, FuchunWang, Binyu
An Experimental Methodology for Measuring Resistance Forces of Light-Duty Vehicles under Real-World Conditions and the Impact on Fuel Consumption2020-01-03834/14/2020
A vital element of any vehicle-certification test is the use of representative values for the vehicle resistance forces. In most certification procedures, including the WLTP recently adopted by the EU, the latter is achieved mainly through coast down tests. Subsequently, the resistance values measured are used for setting up the chassis-dyno resistances applied during the laboratory measurements. These reference values are obtained under controlled conditions, while a series of corrections are applied to make the test procedure more repeatable and reproducible. In real driving, the actual vehicle road loads are influenced by a series of factors leading to a divergence between the certified fuel consumption values, and the real-world ones. An approach of calculating representative road loads during on-road tests can help to obtain a more unobstructed view of vehicle efficiency and, when needed, confirm the officially declared road loads. This approach is also essential for validating simulations and achieving better estimates of the actual fuel consumption, a requirement introduced by the new policy adopted in the EU. In this study, a series of on-road experiments were conducted, under real-world conditions, on three vehicles, belonging to different vehicle body-categories, a supermini, a B segment cross-over city car, and a light-duty commercial vehicle. A wheel rim torque-measurement system (strain gauge torque sensors) was used to record the torque at the wheels accompanied by a wheel rotational-speed sensor. The present paper presents the results and investigates the capacity of such kind of tests to measure road loads with precision and accuracy. The calculated resistance forces are compared against the ones officially declared at type approval or measured via dedicated coast down tests. Results show satisfactory accuracy and repeatability, ranging within a ±3-7% range for the aerodynamic resistance, and point out margins for improvement. Simulation models are subsequently used to quantify the impact on real-world fuel consumption and CO2 emissions. The road loads measured using the method lead to similar fuel consumption simulation results as the official road loads with deviations in total simulated CO2 emissions remaining within ±6% of the measured values in the majority of the cases.
Komnos, DimitriosFontaras, GeorgiosNtziachristos, LeonidasPavlovic, JelicaCiuffo, Biagio
Performance of Isolated UAV Rotors at Low Reynolds Number2020-01-00463/10/2020
Vertical takeoff and landing vehicle platforms with many small rotors are gaining importance for small UAVs as well as distributed electric propulsion for larger vehicles. To predict vehicle performance, it must be possible to gauge interaction effects. These rotors operate in the less-known regime of low Reynolds number, with different blade geometry. As a first step, two identical commercial UAV rotors from a flight test program are studied in isolation, experimentally and computationally. Load measurements were performed in Georgia Tech’s 2.13 m × 2.74 m wind tunnel. Simulations were done using the RotCFD solver which uses a Navier-Stokes wake computation along with rotor-disc loads calculation using low-Reynolds number blade section data. It is found that in hover, small rotors available in the market vary noticeably in performance at low rotor speeds, the data converging at higher RPM and Reynolds number. This is indicative of the high sensitivity of low-Re rotor flows to minor geometrical differences/imperfections in the rotors. It requires proper handling in computations. CFD results show a higher deviation from the experimental thrust data at low rotor speeds. While thrust prediction comes close to the experiments at high rotor speed, matching torque prediction values within reasonable bounds is still a challenge.
Tomar, YashvardhanShukla, DhwanilKomerath, Narayanan
Development of Drive Cycle using Fleet Data for Two-Wheelers in Indian Market2019-32-05451/24/2020
Generally, to produce reliable two-wheelers, manufacturers resort to intense engineering efforts to make sure the two-wheeler can withstand the most harsh testing conditions and requirements. This sometimes leads to a higher cost in realizing such outlier requirements. Thus, a drive cycle matching the actual riding characteristics will enable better understanding of the requirements and an optimized engineering effort. There have been several attempts by governmental and non-governmental organizations to realize a real drive cycle for various cities and countries, trying to capture the typical riding style in those regions. But the drive patterns observed in most representative cycles do not match with the scenario in India with frequently dense traffic, constrained roads and slow driving speeds. To understand the driving pattern in India, a drive cycle generation algorithm is developed which uses real time on-road data captured from a fleet of vehicles in India and creating a database of micro-trips. These micro-trips are first categorized based on their average speeds. The algorithm concatenates these micro-trips to make a drive cycle, such that the average speed of the resulting drive cycle matches closely to the average speed of the captured on-road data. The algorithm then iterates different sequencing of these micro-trips in the drive cycle to minimize the error in various parameters like average acceleration, time percentage of acceleration, & deceleration, time percentage of idle, between the resulting drive cycle and the captured on-road data. Representative cycles of different cities and regions have been developed and described in this paper. This paper aims in explaining the approach of extracting a drive cycle from the data collected from a fleet of two-wheelers on-road in the Indian market and comparing the different riding patterns found in different regions. The algorithm developed can be extended to any level of data, ranging from a particular city to even combining different countries together.
Satish, ArvindSabu, AbhijithSaldanha, Johnson XavierA P, Nagesh
Optimization of Race Car Front Splitter Placement Using CFD2019-01-509712/30/2019
The behavior of flow over an automobile’s body has a large effect on vehicle performance, and automobile manufacturers pay close attention to the minimal of the details that affect the performance of the vehicle. An imbalance of downforce between the front and rear portion of the vehicle can lead to significant performance hindrances. Worldwide efforts have been made by leading automobile manufacturers to achieve maximum balanced downforce using aerodynamic elements of vehicle. One such element is the front splitter. This study aims to analyze the aerodynamic performance of automobile at various splitter overhang lengths using Computational Fluid Dynamics (CFD). For the purpose of analysis, a three-dimensional (3D) CFD study was undertaken in ANSYS Fluent using the realizable k-ε turbulence model, based on the 3D compressible Reynolds-Averaged Navier-Stokes (RANS) equations. The National Advisory Committee for Aeronautics (NACA) 4412 was taken as profile for the fixed-length splitter attached to a NASCAR 2019 model body. Vehicle speeds of 200, 250, and 300 km/h were considered in order to simulate the velocity of a race car. Drag coefficient, lift coefficient, and velocity contours were studied in order to examine the overall aerodynamic effect of overhang length on vehicle aerodynamic performance and optimize splitter geometry.
Bhattacharjee, SourajitArora, B.B.Kashyap, Vishesh
A Non-Contact Technique for Vibration Measurement of Automotive Structures2019-01-15036/5/2019
The automotive and aerospace industries are increasingly using the light-weight material to improve the vehicle performance. However, using light-weight material can increase the airborne and structure-borne noise. A special attention needs to be paid in designing the structures and measuring their dynamics. Conventionally, the structure is excited using an impulse hammer or a mechanical shaker and the response is measured using uniaxial or multi-axial accelerometers to obtain the dynamics of the structure. However, using contact-based transducers can mass load the structure and provide data at a few discrete points. Hence, obtaining the true dynamics of the structure conventionally can be challenging. In the past few years, stereo-photogrammetry and three-dimensional digital image correlation have received special attention in collecting operating data for structural analysis. These non-contact optical techniques provide a wealth of distributed data over the entire structure. However, the stereo camera system is limited by its field of view of the cameras and can only measure the response on the parts of the structure that cameras have the line of sight. Therefore, a single pair of Digital Image Correlation (DIC) cameras may not be able to provide deformation data for the entire structure. In current work, a multi-view 3D DIC approach is used to predict the vibrational characteristics of a full vehicle. A pair of DIC cameras is roved over the entire vehicle to capture the deformation data of each field of view. The measured data includes the geometry and displacement data which is mapped into the global coordinate system using 3D transformation matrices. The obtained data in the time domain for each field of view is transformed to the frequency domain using the Fast Fourier Transformation (FFT) to extract the operational deflection shapes and resonant frequencies for each field of view. The obtained deflection shapes are scaled and stitched in the frequency domain to extract the operating deflection shapes of full vehicle.
Srivastava, VanshajBaqersad, Javad
The Sikorsky Boeing SB>1 DEFIANT is a technology demonstrator aircraft that is being built under the Joint Multi-Role Technology Demonstrator (JMR TD) program to address the next generation performance requirements of the Future Vertical Lift program which is led by the US Army. The design and development of the main rotor gearbox (MRGB) on the SB>1 DEFIANT Technology Demonstrator incorporated a number of lower TRL technologies and innovative design solutions to meet challenging technical requirements imposed by a generational leap in vehicle performance. The SB>1 DEFIANT main rotor drive system (MRDS) configuration is summarized with an account of advanced technologies incorporated and ground testing performed to successfully incorporate low TRL technologies in a flight vehicle that breaks performance barriers.
Bouwer, ScottKaiser, Eric
The Advanced AH-64 research and development program has evaluated approaches to improve the speed, payload, and range characteristics of the current AH-64E Guardian attack helicopter. Through several multi-disciplinary design studies, a cost effective manner to expand vehicle performance was determined to evolve the configuration to a lift and thrust compounded vehicle. Wind tunnel testing was performed to reduce the risk of the new configuration, inform design studies, and provide a relevant correlation database for advanced design tools. The test campaign utilized powered and unpowered models at 16.0%, 24.5%, and 30.0% scale to address high risk areas of the compounded design. The carefully planned sequence of tests addressed high speed, lightly loaded main rotor performance/loads/control/motions, main rotor and wing interactions in hover and forward flight, drag reduction achievable within program constraints, and rotor/wing/fuselage and propulsor interactions. Data from the testing has been applied to configuration trade studies guiding the development of the Advanced AH-64.
Brouwers, EdwardFillman, MichaelDeresz, Richard
This article demonstrates application of a probabilistic analysis facility called AURA to rotary-wing control and handling-qualities problems. It is based on a Generalized Polynomial Chaos approach to compute and reason over probabilistic quantities. The AURA software has interfaces to both SIMULINK and MATLAB and bindings to other programming languages. It can model arbitrary random distributions and has the potential to fully represent the effects of the uncertainty with a single simulation run. Modeling and analyzing rotorcraft flight dynamics, handling-qualities, performance, structural loads, and design requires sophisticated tools to capture the complex physical phenomena germane to their operation. Present and future rotorcraft operational requirements demand the vehicles perform in new and increasingly austere environments. In the design and maintenance of such complex systems, there are associated uncertainties from either internal processes or environmental factors that affect the performance and stability of the system. Traditionally, uncertainties are treated as Gaussian random variables and their impact assessed using Monte Carlo techniques. This approach has proven successful but requires numerous simulation runs and approximations regarding the true distribution of the uncertainty, and there is no guarantee that Monte Carlo techniques provide comprehensive coverage of the uncertainty space. AURA is designed to help bridge these gaps in an environment that treats arbitrary random sources in an intuitive manner. This article briefly outlines the approach and demonstrates applications to rotorcraft control and handling-qualities analysis.
Cooper, JaredKlyde, DavidDeVore, Dr.Reed, Adam
Pure Electric Vehicles Simulation Using Powertrain Energy Estimator Tool2019-01-03674/2/2019
This paper describes first, the use of Powertrain Energy Estimator (PEE) tool to simulate and analyze the performance of the Pure Electric Vehicles (PEV’s) with all the powertrain components. The PEE uses basic physics calculations and measured components performance with the available vehicle parameters to model and simulate any conceptual PEV. The tool calculates the predicted torques, speeds, voltages, efficiency and power passed from one component to another then saves all the simulation results in a database for further user’s analysis. Secondly, we present a methodology to estimate the maximum power capacity required for PEV driving electric machine (E-Motor). The estimation approach is based on creating a power map, which combines the contour lines for all power levels over vehicle speeds/road climbing grades required for the PEV powertrain driving component (E-Motor) to meet all the vehicle’s performance requirements. The evaluation of the power map uses the vehicle’s specifications and performance requirements. The performance requirements are mainly cover the maximum vehicle speed, acceleration time and road climbing grade. Two types of PEV platform applications are considered in this paper for simulation and analysis: A 10 meters Rear Wheel Drive (RWD) commercial PEV transit bus with two speeds transmission gearbox, the second application is a typical Front Wheel Drive (FWD) OEM PEV passenger car with a single speed transmission gearbox.
Al-Assadi, SalemMcConnell, Jason
Genetic Algorithm-Based Parameter Optimization of Energy Management Strategy and Its Analysis for Fuel Cell Hybrid Electric Vehicles2019-01-03584/2/2019
Fuel cell hybrid electric vehicles (FCHEVs) composed of fuel cells and batteries can improve the dynamic response and durability of vehicle propulsion. In addition, braking energy can be recovered by batteries. The energy management strategy (EMS) for distributing the requested power through different types of energy sources plays an important role in FCHEVs. Reasonable power split not only improves vehicle performance but also enhances fuel economy. In this paper, considering the power tracking control strategy which is widely adopted in Advanced Vehicle Simulator (ADVISOR), a constrained nonlinear programming parameter optimization model is established for minimizing fuel consumption. The principal parameters of power tracking control strategy are set as the optimized variables, with the dynamic performance index of FCHEVs being defined as the constraint condition. Then, the genetic algorithm (GA) is applied in the control strategy design for solving the optimization problem. The GA is combined with the vehicle model in ADVISOR to optimize parameters of control strategy respectively for two standard driving cycles, i.e. the Urban Dynamometer Driving Schedule (UDDS) and the Highway Fuel Economy Test (HWFET). Finally, the control strategies before and after optimization are simulated, then the related performances compared, and the optimal control parameters under different driving cycles analyzed. The simulation results demonstrate that by using the optimized power tracking control strategy, total fuel consumption of FCHEVs can be reduced by 17.6% and 9.7%, respectively, under UDDS and HWFET without compromising dynamic performance. Therefore, the GA optimization approach has the potential to reasonably adjust the parameters of EMS. In addition, even with the same control strategy, there should be different optimal control parameters value for different driving cycles.
Zhou, SuWen, ZejunZhi, XueleiJin, JieZhou, Shangwei
Development and Control of Four-Wheel Independent Driving and Modular Steering Electric Vehicles for Improved Maneuverability Limits2019-01-04594/2/2019
Electric vehicles are capable of more flexible drivetrain configurations, such that driving dynamics of each wheel could be controlled independently to increase its stability and maneuverability bounds. We hereby propose a configuration consisting of four wheel independent driving and front and rear axle modular steering. The vehicle implements drive-by-wire technology, which means the control program running on vehicle control computer will have direct control authority of the vehicle under normal driving conditions, based on inputs of higher level systems such as human drivers and autonomous driving programs. Both the torque allocation on four wheels and the steering allocation on axles are completely independent on the mechanical hardware level, thus the vehicle is able to harness adverse contact conditions with confidence. A slip-aware model-free control method for torque allocation and steering is proposed and inspected in the paper, with digital model of a modified SUV simulated for validation, and the vehicle responses with and without such controller are compared to elaborate its strengths. Such control method has more safety margin under close-to-limits driving conditions with presence of tire slip. The control method along with drive-by-wire features also enhance driving safety by correcting excessive inputs by human drivers. Additionally, a comprehensive index reflecting the stability and maneuverability of the vehicle is also introduced and based on which a model-based controller is designed and compared.
Yang, HaoguangLiu, ChenShi, JiongmingZheng, Gangtie
Items per page:
1 – 50 of 680