Browse Topic: Aerodynamics
This SAE Information Report has been prepared at the request of the SAE Road Vehicle Aerodynamics Forum Committee (RVAC), incorporating material from earlier revisions of the document first prepared by the Standards Committee on Cooling Flow Measurement (CFM).Although a great deal is already known about engine cooling, recent concern with fuel conservation has resulted in generally smaller air intakes whose shape and location are dictated primarily by low vehicle drag/high forward speed requirements. The new vehicle intake configurations make it more difficult to achieve adequate cooling under all conditions. They cause cooling flow velocity profiles to become distorted and underhood temperatures to be excessively high. Such problems make it necessary to achieve much better accuracy in measuring cooling flows.As the following descriptions show, each company or institution concerned with this problem has invested a lot of time and as a result gained considerable experience in developing
A wind tunnel investigation to characterise the aerodynamic performance and aeroelastic response of a tiltrotor blade set operating in propeller mode is presented. A custom blade set was instrumented with fully bridged axial strain gauges to monitor the flap bending and torsional strain at several radial locations. Propeller thrust and torque measurements were acquired using a custom six component Rotating Shaft Balance. Measurements of blade tip deflection were obtained via stereoscopic Digital Image Correlation. Testing was performed at a range of rotational frequencies, blade pitch angles and advance ratios to assess the blade aerodynamic performance and aeroelastic response in both attached and stalled operating conditions. Strain measurements were shown to identify stall and blade eigenmode frequencies, where flap bending bridges show a more reliable capture of stalled flow than torsional bridges. Furthermore, blade tip deflection measurements were shown to reduce with increased
The oil cooling fan of a Main Gearbox (MGB) is a mechanically-driven component whose purpose is to force an air flow through an air cooled oil cooler; its performance is crucial in ensuring that the MGB oil temperature does not exceed a predefined threshold, set to alert the crew in case of an abnormal situation. The design and the certification of a cooling fan is a process involving several steps and multiple disciplines; mechanical design, aerodynamic analysis, dedicated tests carried out both on rigs and at aircraft level need to be exploited as complementary tools to assess the correct aero-mechanical behavior of the system. The aerodynamic assessment is associated to performance, measured in terms of MGB oil temperature: considering a comparison between two cooling fans, one outperforms the other if the resultant MGB oil temperature is lower, keeping the same boundary conditions (engine torque, wind speed, ambient temperature, etc.). The correct mechanical behavior is instead
This paper explores a significant step forward, regarding the further detailed understanding of the Fenestron®. Since its patent in 1968 – for the Gazelle helicopter –, the shrouded tail rotor has been resized, inclined, modulated, etc. and has thus been continuously enhanced on different rotorcraft. Half a century after its invention, Airbus is once again exploring in more detail the magic of the Fenestron®, with the objective of optimizing it even further, for future helicopter applications. To grasp and observe properly some specific phenomena, a model (scaled to one third) capable of both unprecedented functions and modularities, was developed. The present paper will describe in detail the novel model and the related challenges and solutions. This model is capable of high rotor speed and dynamic pitch inputs, delivering power levels high enough to reach stall effects, while allowing the measurement of propulsive efficiency and to differentiate rotor vs fairing thrust. Furthermore
This paper introduces a comprehensive model, specifically developed to inherently capture interactional effects. Due to the high computational cost associated with the large analysis matrix including variations in angle of attack, angle of sideslip, velocity, and weight, a surrogate model is used in creating aerodynamic databases. This database, which reflects interactional effects under a wide range of flight speed, angle of attack, angle of sideslip, and weight configuration, is integrated into a rotorcraft analysis tool. Simulations are performed, and results are compared against flight test data for the T625 Gökbey, covering low-speed, high-speed, rightward and climb conditions. The results highlight the impact of interactional aerodynamics on flight characteristics and load predictions. Overall, the study emphasizes the importance of including interactional effects to ensure accurate and reliable rotorcraft design in the early design stages without requiring flight test data.
The advent of electric propulsion technology has led to a paradigm shift in aircraft design over the past few decades. This shift has expanded the possibilities for design and optimization processes more than at any previous time. To support these advancements, efficient flight dynamics simulation models that can be employed in iterative optimization and design processes are essential. Among the modules of a typical flight dynamics framework—namely, control, flight dynamics, and aerodynamics—the aerodynamics module, which includes the rotor performance model, generally demands the most computational effort, thereby limiting simulation efficiency. In this study, a novel machine learning (ML)-assisted flight dynamics framework is developed, incorporating a Neural Network Blade Element Theory (NN-BET) model as the rotor performance module. The results show a 7- to 8-fold reduction in computational time compared to fast, physics-based frameworks utilizing efficient Blade Element Momentum
In this paper the time accurate coupling between the high fidelity CFD code FLOWer and the multi-body dynamics code SIMPACK is presented. To facilitate this coupling a socket-based data exchange was developed and used to exchange aerodynamic forces and kinematic data. Two flight states were investigated: a hover and a forward flight. To obtain a reasonable initial flight state a previously obtained, trimmed solution was taken as the base. This study shows the feasibility of the strong coupling approach with the direct influence of the helicopter motion on the flow field and vice-versa. As expected, the factor limiting the overall performance is the runtime of the CFD simulation. The effort of running the flight mechanics simulation and the data exchange necessary for the strong coupling is negligible compared to this runtime.
This paper presents an overview of the results from the second wind-tunnel test of the TiltRotor Aeroelastic Stability Testbed (TRAST). The objective of this test was to obtain experimental data for understanding the effects of tiltrotor parameters on whirl flutter and analysis-validation data for the prediction of whirl flutter across a range of system configurations. Frequency and damping were measured at multiple rotor speeds for pitch-flap-coupling angles ranging from -0°to -30°. In addition, measurements were made for changes in blade stiffness, air density and wing-pylon connection stiffness. The paper also presents the results from supporting measurements that may aid analysis validation, such as wing-only damping, rotor frequencies and non-spinning modal frequencies.
To document noise characteristics and provide validation data for acoustic modeling of rotor systems appropriate for eVTOL/UAM aircraft, the authors performed an outdoor static test of a subscale 5-blade proprotor. The testing was carried out as part of a program to demonstrate feasibility and overall performance of a quiet proprotor system in support of the eVTOL industry. The authors designed a low-tip speed proprotor to approximate performance required by a 4-5 passenger UAM vehicle. A driving design feature was low-tip speed operation (Mtip ˜0.27) at system disk loadings of 7 to 8 psf (˜3.7 N/m2). The test article was designed as a ground adjustable pitch 5-blade proprotor, with aerodynamic and acoustic data collected in outdoor static hover testing. The test article diameter of 3 feet (0.91 m) represented a scale factor of approximately 30% to 40% compared to vehicles currently in operation or development. The aerodynamic performance in hover was consistent with other rotor
Generalized Predictive Control (GPC) is an advanced form of an adaptive control algorithm that uses experimentally acquired data to determine the input-output relationship of complex systems through a process called system identification. GPC has historically been employed for stability augmentation and vibration reduction of dynamically-scaled tiltrotor aircraft wind-tunnel models since the complex nature of these dynamic systems does not lend itself well to traditional control approaches. The present research expands upon previous analytical and experimental work with wind-tunnel experiments that utilize improved GPC techniques. These techniques improved controller robustness such that a working controller was stable across a multitude of model configurations and wind-tunnel conditions and successfully suppressed vibration and vehicle flutter. Advanced GPC (AGPC) enables self-adaptation of a traditional GPC control law. AGPC was also investigated during the present research but was
The paper presents a general framework for building an aeromechanic model in FLIGHTLAB, suitable for high fidelity, pilot-in-the-loop simulator. The focus is on aerodynamic modeling of AW609 tiltrotor in Airplane Mode flight regime. The framework can be extended to helicopter and conversion modes with additional considerations for rotors-airframe aerodynamic interference. It can also be adapted to different tiltrotor geometries, with some adjustments depending on their peculiarities. The model uses Blade Element Theory loads evaluation of lifting surfaces, corrected with tabulated distributed loads to tune FLIGHTLAB predictions against high-fidelity aerodynamic references. Bluff bodies are modeled using force and moment tabulated data. Verification was conducted against reference data in wind tunnel mode and against flight data in trim analysis. The proposed method allowed to match lift distribution on slender bodies, as well as lift and drag integral loads, with aerodynamic references
This paper expands on a previous exploratory investigation into the safety implications of helicopter operations at hospital landing sites. The paper analyses the interaction between rotor downwash, the turbulent wake shed from nearby buildings and the effect of varying windspeed and aircraft position. A RANS CFD method has been used to compute the mean airflow in the vicinity of a hospital helipad with a helicopter, representative of a Bell 412, hovering at three different positions around the site. The main rotor of the aircraft was modelled using a Virtual Blade Model, enabling a coupled solution between the airflow around nearby structures and the helicopter. The study examines the resulting airflow patterns and velocity magnitudes around the site for two incoming windspeeds and three varying aircraft positions. Results presented are focussed on areas where the rotor downwash is present and likely to impact pedestrians. The findings show that windspeed can affect how the downwash
This study presents computational analyses of coaxial rotor hub flows and validation against experimental data obtained from the fifth Rotor Hub Flow Prediction Workshop. Experiments were conducted in a 12-inch diameter water tunnel at Pennsylvania State Applied Research Laboratory, employing tomographic particle-image velocimetry (Tomo-PIV) and precise hub drag measurements. Three CFD codes (UMD Mercury, CREATETM-AV Helios, and OVERFLOW) utilizing hybrid Reynolds-Averaged Navier-Stokes (RANS) / Large Eddy Simulation (LES) modeling based on Spalart–Allmaras turbulence model, were applied to replicate and analyze hub flows. Counter-rotating coaxial rotor hubs under free-air condition was simulated as the simplest case and the hub drags are compared between the three CFD codes. The full water tunnel configuration, consisting of two hubs, a fairing, and shafts, was also simulated and compared to experimental results, with a focus on hub drag, wake velocity fields, and turbulence
This paper deals with the uncertainty estimation of identified frequency and damping trends of whirl flutter modes, obtained by applying system identification methods on experimental data. In particular, two different identification approaches are considered, namely the free-decay analysis by using Matrix Pencil algorithm and the Data-Driven Stochastic Subspace Identification method (SSI), applied to system response to stochastic input. The two approaches lead to as many uncertainty estimation methodologies, both leveraging the bootstrapping statistical process. A full validation procedure is then set up to assess the accuracy of such methods in correctly quantifying the uncertainty of the estimated statistics. To do so, a wing-rotor state-space linear numerical model is used to simulate system response to both dwell and stochastic inputs. The state space numerical system aims to replicate the ATTILA wing-rotor wind-tunnel model, which falls in the framework of Clean Sky 2 European
The performance and acoustics of a scaled propeller designed for an eVTOL vehicle were investigated in axial and edgewise flight. The measured performance compared well with BEMT predictions in axial flight conditions. The noise produced by the propeller is dominated by broadband noise sources, where there is evidence of contributions from blade wake interaction noise, turbulent boundary layer trailing edge noise, and laminar boundary layer vortex shedding noise. The directivity of the noise was found to be dependent on the advance ratio. Beamform maps also identified changes in the dominant noise source at different observer locations as a function of advance ratio.
This paper carries out experimental investigation of propeller and wing interactions under various geometric variations such as the horizontal and vertical distance between the propeller axis and the leading edge of the wing under different angle of attack conditions for a half wing setup for a wing made of symmetric airfoil. Rotor and wing performance is measured using independent six-component load cells. Through this study it is identified that for a wing made of symmetric airfoil optimal aerodynamic performance is significantly influenced by the position of the propeller. Positioning the propeller near the leading edge (x/c = 0.25) and on the negative side of the y-axis (y/c = −0.75) yields the best lift-to-drag ratios and enhanced lift, particularly in the moderate α range (4°–6°). Forward movement of the propeller along the x-axis (towards x/c = 0.75 or 1.00) increases drag and adversely affects performance.
During helicopter air-to-air refueling the rotor of the helicopter might enter the slipstream of the tanker aircraft's propeller. Based on blade element momentum theory, the impact of the accelerated air within the propeller slipstream on rotor blade aerodynamics (thrust, rolling and pitching moments) can be solved analytically. Also, DLR's comprehensive rotorcraft code has been used with the Pitt-Peters induced inflow plus rotor-rotor interference model. Additionally, DLR's free-wake code was used for both the propeller and the helicopter main rotor, including mutual wake-wake-interactions. The helicopter rotor's collective and cyclic controls needed for disturbance rejection are computed with all these models for a typical air-to-air refueling scenario without and with blade flapping motion. A propeller wake affecting the retreating side of the rotor requires much larger control inputs to retrim than an impingement on the advancing side. The results of all modelling approaches are
The Rotor Blown Wing (RBW) is a tailsitter Vertical Takeoff and Landing (VTOL) Unmanned Aerial System (UAS) configuration that leverages cutting-edge autonomous flight controls through Sikorsky's MATRIX™ technology to create a highly capable, efficient, and scalable technology platform. By combining the benefits of fixed- and rotary-wing aircraft, the RBW configuration eliminates the need for traditional UAS launch and recovery infrastructure. This paper describes the RBW-5 prototype, a 100-pound, dual 5-foot diameter proprotor demonstrator, and discusses the comprehensive evaluation of its design and operability through a combination of flight tests, wind tunnel experiments, and computational fluid dynamics (CFD) simulations. The results demonstrate the maturity of the UAS and highlights key accomplishments of the RBW-5 program, including successful autonomous takeoff and landing and transitions between hover and forward flight, the extraction of critical "blown-physics" underlying
The next generation of Mars rotorcraft may involve an increase in scale and number of rotors. A key focus area that has been identified is to increase the fidelity of rotor wake modeling, including its impact on flight dynamics. To that end, this paper pursues the use of a Viscous Vortex Particle Method (VVPM) for mid-fidelity rotor wake predictions in Mars atmospheric conditions. Simulated aerodynamic hover performance, as well as control efforts in trimmed forward flight, of the Ingenuity Mars Helicopter with a VVPM wake is shown to correlate well with available experimental data. Qualitative and quantitative coaxial wake effects for Ingenuity-type rotors in hover and forward flight as predicted with VVPM are studied. Utilizing VVPM to evaluate rotor-rotor interference effects in a large-scale Mars hexacopter across a wide range of flight conditions showcases the capability to comprehensively model the induced wake of complex multi-rotor configurations within feasible computational
A velocity potential-based finite state model (VPBFSM) has been developed to analyze an isolated rotor in ground effect. The model uses mass source distributions to represent the ground and enforces the non-penetration of flow boundary condition. In previous VPBFSM approaches to impose this boundary condition, the r = j terms were excluded to avoid singularities. This exclusion required adjustments to the source strengths and ground rotor size in order to impose the boundary condition properly, which reduced the model’s robustness. In the present study, the r = j terms are incorporated using a solution for the gradient of the velocity potential from the literature, which avoids singularities. This inclusion allows for effectively enforcing the boundary condition without requiring adjustments. The model is applied to an isolated rotor in full, inclined, and partial ground effect cases, including analysis of the R−50 rotor using geometric and aerodynamic data from the literature. Results
This study presents an integrated optimization framework for rotor blade design that combines aerodynamic shape optimization and internal structural design within a unified multidisciplinary process. A variable fidelity modeling (VFM) approach is employed to efficiently optimize the blade outer geometry for improved figure of merit (FM) in hover and lift-to-drag ratio (L/Dq) in forward flight. Based on the optimized aerodynamic shapes, internal structural optimization is subsequently performed using a surrogate model for predicting cross-sectional properties, ensuring dynamic feasibility while minimizing blade vibration and weight. Final aeroelastic performance is evaluated through high-fidelity CFD/CSD loose coupling simulations. Optimization results show that individual designs achieve up to 6.5% improvement in FM or up to 6.6% improvement in L/Dq compared to the baseline HART II rotor. Furthermore, cross-validation comparing blades independently optimized by Seoul National
The NASA Revolutionary Vertical Lift Technology project aims to support and guide the development of vertical flight vehicles for the benefit of the U.S. rotorcraft community and to increase the quality of life of the public. As part of this effort, the Multirotor Test Bed (MTB) – designed and built by NASA – has been tested twice at the U.S. Army 7- by 10-Foot Wind Tunnel at NASA Ames Research Center in 2019 (MTB1) and 2022 (MTB2). This study utilizes MTB2 experimental data for sensitivity studies on rotor aerodynamic performance of a quadrotor configuration using two mid-fidelity tools, the Comprehensive Hierarchical Aeromechanics Rotorcraft Model (CHARM) as well as Blade Element Theory based disk modeling in the OVERFLOW CFD solver. Additionally, this study leverages analyzing computational rotor performance predictions with experimental data to help identify future test configurations for the upcoming MTB3 test in the National Full-Scale Aerodynamics Complex 40- by 80-Foot Wind
This paper investigates the influence of wing-propeller aerodynamic interactions on the aeroelastic damping of a wing-propeller system. The system is modeled in the Rotorcraft Comprehensive Analysis System using the viscous vortex particle method for the propeller aerodynamics and the uniform inflow model for the wing. The aeroelastic damping characteristics are identified from simulated time-history data using a recently developed method that captures amplitude effects due to system nonlinearity. The damping characteristics identified using conventional methods based on linear assumptions are also presented for comparison. The results show that, at lower airspeeds, the local damping decreases with increasing propeller hub displacements, both with and without aerodynamic interactions. This amplitude-dependent behavior cannot be captured by conventional damping identification methods that average amplitude effects. Amplitude-dependent trends are exacerbated by wing flexibility. However
This study investigates the evolution of axial and radial velocities in the downwash-outwash region of a counter-rotating coaxial rotor hovering in-ground effect (IGE). The presence of the ground deflects the axial flow of the rotor wake radially outward, with mean radial velocities reaching approximately 2Vh along the ground. Based on the observed velocity profiles, the wake was classified into three distinct regions: the downwash region characterized by maximum wake contraction, the transition region where flow turns from axial to radial, and the outwash region exhibiting wall jet behavior. Results show that increasing inter-rotor spacing d/R and rotor height above ground (z/R)l extends the downwash and transition regions, delaying the onset of radial outwash. Aerodynamic loads on personnel were estimated, showing maximum mean forces and moments of 120N and 120Nm, remaining within safety thresholds for untrained personnel. However, the loads exceeded these limits for heavy-category
This paper provides an overview on the contributing phenomena to unanticipated yaw described in the FAA Helicopter Flying Handbook. Trimmed aerodynamic - flight-mechanic - coupled simulations with a validated model of the BK117 C-2 capture the relevant interactions for weathervaning, main rotor-to-tail rotor interactions and vortex ring state effects at the tail rotor. An investigation of the impact of the main rotor downwash on the vortex ring state at the tail rotor in sideward flight and yaw turn is provided, concluding that the presence of the main rotor effectively inhibits the occurrence of a fully developed deep vortex ring state at the tail rotor. The consequent limited impact of the incipient tail rotor vortex ring state on the helicopter trim is estimated. Further, maneuver simulations of the BK117 C-2 are provided, describing the typical entry in unanticipated yaw turn and the exit to stop the yaw motion by means of pedal inputs of different magnitude and input speeds.
The UH-60A slowed rotor test campaign carried out at the 40- by 80-Foot Wind Tunnel at the U.S. Air Force's National Full-Scale Aerodynamics Complex (NFAC) provided valuable information of a classical helicopter rotor blades operating at very high advance ratios. This paper aims to show the correlation of the RCAS and HOST comprehensive analysis (CA) tools with respect to several experimental campaign cases. Particularly the influence of the rotor aerodynamic performance as a function of the advance ratio and the collective angle is studied. The influence of the shank drag modeling is observed and its importance to obtain accurate results is highlighted. The RCAS and HOST simulations are capable of reproducing the rotor performance trends observed in the test campaign. Furthermore, the correlation of RCAS and HOST with respect to the measured rotor loads data is studied for the advance rations of 0.4, 0.5 and 0.7 at iso-thrust coefficient conditions. The aerodynamic loads and the
Blade–wake interaction (BWI) is a significant source of broadband noise and is often dominant in rotors with high blade counts. Accurately capturing the resulting unsteady blade loading is computationally expensive and, therefore, drives the cost of BWI noise calculation. To address this challenge, a low-fidelity BWI noise prediction tool was developed using aerodynamic data from the blade element momentum theory (BEMT) and the lattice Boltzmann method (LBM) for a series of rotor configurations with medium to high solidity. Starting from a six-bladed baseline rotor, 13 additional configurations were generated by varying blade twist, taper, root collective, solidity, and blade count. The relationship between vortex miss distance and blade loading unsteadiness was quantified to construct a semi-empirical BWI noise model. The model predicted BWI noise with a root mean square error of 3.9 dBA and a mean absolute percentage error of 1%. It was subsequently integrated into a BEMT framework
The subject of this paper is the conceptual development of two new configurations for HEMS Operations as a new fleet concept for the European theater. Previous studies showed an increase of the required flight range for an emergency patient transport. But in conjunction with an average share of less than 30% of the flights actually with the patient. In the most rescue missions an emergency physician is transported to the scene, the patients further transport is conducted on-road by an ambulance. Considering an improved flight performance, the first DLR design study revealed a growth of the maximum take-off mass of the primary rescue helicopter of 32%. That makes the rescue helicopter inefficient for the transport of only the emergency physician. Consequently, if an ambulance is already at the scene, an emergency doctor shuttle is the sensible approach. The requirements for such a configuration are developed from a feasibility study lead by the ADAC Air Rescue (ADAC Luftrettung
This study introduces a structured methodology for identifying Control-Equivalent Turbulence Input (CETI) models using rotorcraft flight dynamics simulations. A new Moving Spatial Turbulence Field (MSTF) model was developed to generate input datasets, enabling CETI model identification for four distinct aircraft configurations: a generic utility helicopter resembling the H-60, and three small-scale multi-rotor UAS types—a quadcopter, hexacopter, and octocopter. The CETI models were validated in hover using frequency-domain analysis, with flight-derived CETI models serving as the benchmark. To further assess model performance in forward flight, CETI models for the H-60 were identified at airspeeds ranging from 0 to 140 knots in 40- knot increments. Results indicated that the MSTF-based CETI models for the H-60 effectively captured key spectral features of the flight-test data, though some deviations were observed, potentially due to variability in atmospheric conditions. In contrast
The Dragonfly relocatable lander was selected as NASA's New Frontiers mission in 2019 to explore the organic-rich surface of Titan, Saturn's largest moon. The coaxial quadrotor vehicle will fly to multiple geologic sites covering a distance of over 50 miles near the Titan equator. At each site, Dragonfly will sample materials, determine the surface composition, and investigate how far prebiotic chemistry has progressed on Titan. Upon arrival, the lander will enter the Titan atmosphere protected inside an aeroshell, which will descend and decelerate with parachutes. At an altitude of approximately 1 km above the ground, the lander will separate from the backshell and perform a controlled transition to powered flight. Prior to separation from the backshell and after the heatshield has been ejected, the Preparation for Powered Flight (PPF) sequence will be initiated, which ensures the lander is in a safe and stable state for autonomous descent. A critical element of PPF is the de-spin
Current paper summarizes a correlation study of two flow solvers (CREATETE-AV Helios and Simcenter STAR-CCM+), routinely used at Sikorsky, with multiple model-scale wind-tunnel tests. The Helios modeling approach was aiming for a high-fidelity accurate simulation, whereas the STAR-CCM+ modeling approach was aiming for a fast turn-around time with reasonable solution accuracy with a relatively coarse mesh and simplifications. The two solvers generally agreed well with the test data within reasonable accuracy and captured the airloads and flowfield trends. The calculations presented herein show the impact of the turbulence model on component loads, the aerodynamic interactions among components, and the effect of transition modeling on rotor performance. The Reynolds-Averaged Navier-Stokes CFD model generally delayed separation and resulted in lower drag. By modeling the airframe supporting structure in CFD simulations, an improvement on correlation for inflow on the propeller plane was
This study presents the development and application of a refined momentum source term methodology for synthetic turbulence generation in urban flow simulations. By embedding divergence-free, three-dimensional turbulence fields consistent with the von Kármán energy spectrum directly within the computational domain, the approach enables flexible and efficient turbulence generation with minimal sensitivity to grid stretching. The method is validated through Large Eddy Simulations (LES) of flow around a representative urban vertiport model under varying turbulence intensities (10%, 20%, and 30%). Results demonstrate that the generated synthetic turbulence significantly alters the flow field, reducing recirculation zones, promoting earlier shear-layer reattachment, and stabilizing the flow above the vertiport platform—key factors for safe eVTOL operations. Instantaneous flow analyses reveal that secondary tip vortices (STVs) persist even in the presence of strong inflow turbulence but lose
This study examines the ability of a large (1200 lb gross weight) hexacopter with collective pitch controlled rotors to tolerate single motor failure. The hexacopter is considered in various orientations, and the vehicle is trimmed with one motor inoperative (OMI). Unlike RPM-controlled hexacopters, which were trimmable but uncontrollable in hover, and were untrimmable in cruise with an aft-rotor failure; with pitch-control the hexacopter is controllable in hover as well as trimmable for failure of any rotor in cruise (including an aft rotor failure). The study examines how pitch controls, and thrust are redistributed amongst the operational rotors, post-failure, for the different hexacopter orientations. For each case, the maximum thrust and torque increases on any individual rotor, and the total power increase, post-failure is examined. It is found that the hardest to trim cases are those where the hub torque and the hub drag induced yaw moment of the failed rotor add, and fault
Preparation for Powered Flight (PPF) is a critical phase for Dragonfly, the National Aeronautics and Space Administration (NASA) mission to Saturn’s moon Titan. During PPF the descending Lander is lowered below the Backshell and uses its rotors to remove or “despin” any residual yaw motion of the vehicle. A 1/2-scale model of the Dragonfly PPF configuration was tested in the National Full-Scale Aerodynamics Complex (NFAC) 80 by 120-foot wind tunnel to measure aerodynamic loads and surface pressures on the Lander and Backshell. The results were used to improve understanding of the complex aerodynamic interactions and provide validation data for the Computational Fluid Dynamics (CFD) simulations used to develop the aerodynamic databases for full-scale, Titan conditions. Configurations tested in the wind tunnel included Lander-alone-no-rotors (L), Lander-alone-with-rotors (LR), and Lander-with-Rotors-and-Backshell (LRB). Both LR and LRB configurations were tested at multiple descent
Aeroelastic stability prediction is critical to the successful design, development and flight testing of rotorcraft. As configurations reach higher speeds, new challenges in high Mach number unsteady aerodynamic modeling need to be addressed, especially for higher frequency aeroelastic modes with significant coupling. In this paper, Linear Unsteady aerodynamics and Leishman-Beddoes attached flow models are applied and compared to 2D CFD (airfoil) and 3D CFD/CSD (rotor) analysis for operating conditions of interest. The Leishman-Beddoes model demonstrates improved agreement with CFD data. In the 2D assessment, RCAS is used to model a representative airfoil undergoing prescribed pitch and heave oscillations. CFD results are presented to compare each model (Linear Unsteady and Leishman-Beddoes). In the 3D assessment, a full rotor CFD/CSD test case is evaluated for aeroelastic stability and compared to RCAS standalone analysis. The RCAS rotor structural model is coupled with the HELIOS CFD
This paper describes the design, development, and testing of a full-scale eVTOL propulsor optimized for quiet and efficient operation. To design the propulsor, a design tool was developed for predicting the aerodynamic and acoustic performance of eVTOL propellers and rotors. The design tool consists of an aerodynamic prediction code, AMP (Aerodynamic Modeling of Propulsor), and an acoustics prediction code, OpenCOPTER, coupled with an acoustics propogator, PSU-WOPWOP, which can receive inputs from either an acoustic solver or high-fidelity CFD. The tool was used to design a coaxial eVTOL propulsor, and both subscale and full-scale blades were manufactured. The aerodynamic and acoustic performance of the subscale propulsor was tested in hover and edgewise flight in an anechoic wind tunnel. A custom test stand was developed and used to measure the aerodynamic and acoustic performance of the 8-ft diameter full-scale propeller in hover. The experimental results were used to validate the
This study investigates the interactional aerodynamics of multi-rotor systems with longitudinally canted rotors, focusing on force, moment, and wake behavior. Experiments using two 24-inch, two-bladed rotors in hover varied cant angle (0–20°) and hub spacing (1.1–1.5D). Increasing longtitudinal cant angle had the greatest effect on maximum longitudinal force, (| Fx |), yielding a reduction of up to -6.18% per 1°. Hub spacing had greater influence, especially on longitudinal force, | Fx |, and pitching moment, (| Mx |), which decreased by up to -16.00% and -31.07% per 0.1D increase, respectively. Time averaged flow results from Particle Image Velocimetry (PIV), showed that larger hub spacings and cant angles improved wake separation and flow symmetry. These results provide foundational data for minimizing parasitic loads and maximizing aerodynamic performance in advanced multi-rotor designs.
This study explores the aerodynamics of aerial screws, drawing inspiration from Leonardo da Vinci's visionary 16th-century designs. Using high-fidelity Computational Fluid Dynamics (CFD) analysis, the research identifies a vortex-based thrust generation mechanism, centered on the formation of a "da Vinci vortex"—a coherent helical structure critical to performance. Systematic investigations into the effects of pitch and taper variations reveal nuanced strategies for optimizing thrust efficiency. Bilinear modifications to these parameters achieve up to a 13% improvement in figure of merit over linear designs. Detailed wake analyses further elucidate the importance of early vortex anchoring, swirl minimization, and coherent wake contraction for maximizing aerodynamic efficiency. This work not only deepens the understanding of aerial screw physics but also lays the groundwork for their application in next-generation Vertical Take-Off and Landing (VTOL) vehicles.
Dragonfly is a rotary-wing lander, and its mission is to explore Titan. It will make multiple flights over several years to explore different sites on Titan. There is limited information on the chemical processes that led to life on earth. Among the other places in the solar system, Titan is the most like the early earth and therefore exploring its organic surface chemistry will help to better understand our own prebiotic history. During Titan flight the rotor induced unsteady aerodynamic loads, as well as the interactional aerodynamic loads due to the rotor to rotor and rotor to lander interferences drive the structural vibrations. Therefore, robust and accurate predictions of Dragonfly structural loads and vibrations are essential for designing a vehicle that can successfully perform its mission. This paper presents the structural loads and vibration predictions of the Dragonfly lander using Rotorcraft Comprehensive Analysis System (RCAS) coupled with the Viscous Vortex Particle
Items per page:
50
1 – 50 of 2104