Browse Topic: Internal combustion engines

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A 3D CFD Combustion Evaluation of Hydrotreated Vegetable Oil (HVO) as a Potential Alternate Fuel for the Future CI Engines2026-26-0113To be published on 01/16/2026
Transportation industry is facing the growing challenge to reduce its carbon footprint and utilize the carbon neutral, more environmentally sustainable fuels to comply with the goal of carbon neutrality. Implementation of carbon free fuels such as Hydrogen, Ammonia and low carbon fuels such as Methanol, Ethanol can significantly reduce the greenhouse gas emissions, but these fuels are suitable for SI engine architecture due to their high-octane ratings. Hydrotreated Vegetable Oil (HVO) is one of the few fuel solutions available today with a high Cetane rating (70-80), that can be used as a drop-in fuel in the existing CI engines, with minimal modifications. The main constituent of HVO is pure alkane and it can be produced from feedstocks such as vegetable oils, animal fats and various wastes and by-products. A closed cycle 3-D CFD combustion simulation using a detailed chemistry-based solver was conducted with the HVO, on a three cylinder, naturally aspirated water-cooled CI engine at
Tripathi, Ayush, Mukherjee, Nalini, Nene, Devendra
Modelling of Turbulent Combustion of Liquid Ammonia in Dual Fuel CI Engine2026-26-0442To be published on 01/16/2026
Combustion of fossil fuel results in CO2 emission which is considered to be a leading cause of global warming. Alternative fuels with little or no carbon foot is being actively considered. Direct combustion of ammonia is being actively investigated as it is considered to be a carbon neutral fuel that does not emit CO 2 . It is one of the largest industrially produced chemicals and is easy to store and transport with a well-established supply-chain system. Compared to conventional fuels, ammonia has inferior combustion properties like high ignition delay, low flame speed and a high propensity to produce NOx due to the availability of fuel bound nitrogen. This study uses numerical simulations and a chemical kinetic model to examine the combustion characteristics of ammonia and diesel blend in a dual fuel compression ignition IC engine. Both liquid ammonia and diesel are directly injected into the cylinder, with ammonia as the primary fuel and diesel as a pilot to initiate combustion. An
Warghat, Ketan Vinayak, Prabhakaran, Dinesh, Banerjee, Sayak, kolhe, Pankaj, Banerjee, Raja
Analysis of the Indian Patent Landscape on Alternative Fuels with a focus on Hydrogen Fuel Cells and Hydrogen Internal Combustion Engines2026-26-0262To be published on 01/16/2026
This paper presents an analysis of the Indian patent landscape concerning alternative fuels, with a specific focus on hydrogen fuel cells and hydrogen internal combustion engines (H2 ICEs). The study aims to provide insights into the innovation trends, key players, white spaces and technological advancements, in this evolving sector within the Indian context. The study is based on the granted patents and disclosures in the said area, and also focuses on the key problems and solutions. Based on a review of patent publications from January 2024 to March 2025, it was observed that a significant number of patent records pertain to the broader domain of hydrogen internal combustion engine disclosures. Specifically, 540 extended families patent publications were screened focusing on hydrogen internal combustion engine as a domain of disclosure. Further analysis revealed that greater 75 % of applicants were from the industry sector, indicating a strong commercial interest in these
Nikam, Mahesh Suresh, Sutavane, Ila, V, Ajay, Aghav, Yogesh
Combustion dynamics and performance optimisation using higher HCNG blends for decarbonising the Gas Genset sector2026-26-0251To be published on 01/16/2026
Air pollution is profligate becoming a serious worldwide problem with the increasing population and its subsequent demands. Diesel, Gasoline, Natural Gas, Propane, etc., are some of the traditional fuels used in the power generation sectors. Diesel fuel, popularly utilized for backup power in critical operations, is valued for its swift activation time. This makes diesel generators a preferred choice for commercial properties and hospitals requiring reliable emergency power. Moreover, natural gas, distributed through local utility grids, provides a convenient and readily available fuel source for generators, eliminating the need for on-site fuel storage. On the other hand, CPCB has instructed to modify the emission regulations for genset engines for decarbonization and development clean fuel. The change from CPCB II to CPCB IV+ standard shows the commitment of the Indian government towards environmental sustainability and COP26. Pondering to the stringent emission norms, researchers
Bandyopadhyay, Debjyoti, Sutar, Prasanna S, Dhar, Rit Prasad, Sonawane, Shailesh Balkrishna, Rairikar, Sandeep D, Thipse, Sukrut S, Singh, Sauhard, Mishra, Sumit Kumar, Bera, Tapan, Badhe, Rajesh, Tule, Shubham, Aghav, Yogesh, Lakshminarasimhan, Krishna
Comparative Study of EV Transmission Performance used in Various Vehicle Segments2026-26-0584To be published on 01/16/2026
The transition to electric mobility has accelerated the evolution of drivetrain technologies, particularly in the design and performance of electric vehicle (EV) transmissions. Unlike traditional internal combustion engine (ICE) vehicles, EVs utilize simpler yet diverse transmission systems cater to specific performance, efficiency, and application requirements. The growing adoption of electric vehicles across diverse transportation sectors has intensified the need for optimized electric transmission systems as per vehicle requirements. This research presents a comparative study of electric transmission performance across various vehicle segments, including Passenger Cars, Small commercial Vehicle, Commercial three-wheelers and All-terrain vehicles. The study evaluates different transmission configurations namely single-speed and multi-speed, based on key performance metrics such as Drag loss and Efficiency. Through a combination of literature review, and performance benchmarking, the
Jain, Sankalp, P, EKHESH
INVESTIGATING THE IMPACT OF CAM LOBE PHASING AND HYDRAULIC TENSIONER CHARACTERISTICS ON CHAIN DYNAMICS2026-26-0060To be published on 01/16/2026
The main objective of this study is to enhance the lifespan of a 2.2-litre automotive diesel engine that has faced challenges of extinction due to advancements in system technology, particularly the Fuel Injection Pump (FIP). Within this engine architecture, the FIP camshaft is linked with the FIP sprocket and driven by the crankshaft sprocket and chain system. The introduction of a new FIP, chosen based on drive ratios to meet fuel quantity requirements, presents a significant challenge in terms of increased chain load dynamics in the engine systems. To address this issue, two primary strategies are proposed: (i) reducing the FIP camshaft drive torque; and (ii) implementing adjustments to the hydraulic tensioner. Optimizing the FIP camshaft drive torque is an important factor for maintaining chain system performance and durability. Reductions in camshaft drive torque are achieved through strategic modifications to the cam lobe lift, phasing angle, and drive ratios. Simulation results
Dharan R, Bharani, KAWATKAR, AMIT, Loganathan, S
Optimization of Electric Drive Unit Mounting for Vibration Isolation in EV Powertrains Using Multibody Dynamics2026-26-0080To be published on 01/16/2026
With growing significance of electric vehicles (EVs), their powertrains—while naturally quieter than internal combustion engine (ICE) powertrains—pose new NVH (Noise, Vibration, Harshness) challenges. These are triggered mainly from high-frequency disturbances caused by electric motors and gear interactions. Isolation of such excitations is essential for securing cabin refinement and customer expectations for acoustic comfort. This paper offers a simulation-based approach to optimal placement of the electric drive unit (EDU), which houses the electric motor and gearbox, with the objective of reducing vibration transfer to the chassis of the vehicle. The methodology explores the effect of spatial mount repositioning under actual dynamic load conditions through multibody dynamics (MBD) modeling and integrated optimizer using advanced multibody dynamics simulation software – Virtual Dynamics. The suggested workflow helps in effective investigation of mount positioning within packaging
Mane, Prashant, Shah, Swapnil, Back PhD, Arthur, Pinjari, Abrar, Emran, Ashraf, Mane PhD, Shrikala
Optimizing Tire NVH Performance in Electric Vehicles: A Comprehensive Approach Using Benchmarking, Simulation, and Validation2026-26-0605To be published on 01/16/2026
The electrification of mobility is becoming increasingly vital in meeting global zero carbon footprint targets, with nations setting ambitious goals to achieve by 2030. As part of this transformation, the development of Electric SUVs (E-SUVs) capable of navigating diverse terrains and road conditions presents a significant challenge, often extending vehicle development timelines. To address these demands, many Original Equipment Manufacturers (OEMs) are adopting a ‘Born-Electric’ platform approach, specifically tailored to the unique requirements of electric vehicles. However, this approach introduces several challenges, particularly in maintaining the Noise, Vibration, and Harshness (NVH) levels expected by customers. The elimination of the Internal Combustion Engine (ICE) powertrain has significantly shifted the NVH dynamics of E-SUVs, with tire road rolling noise becoming a dominant factor influencing in-cabin noise perception, Tire-induced noise and vibrations emerge as primary
Singh, Ram Krishnan, Deivasigamani Purushothaman, Balakrishnan, Paua, Ketan, ahire, Manoj, Adiga, Ganesh N
A Mathematical Modelling Approach Based on Artificial Neural Network for Estimation of Key Parameters in Internal Combustion Engine2026-26-0659To be published on 01/16/2026
In a conventional powertrain driven by Internal combustion (IC) engines, there are many key sensors such as intake manifold temperature sensor, exhaust temperature sensor, Nitrogen oxide (NOx) sensors etc. to monitor engine performance and emissions. For enabling various diagnostics strategies and engine monitoring, virtual sensors or modelled values of such sensors play an important role. Conventional strategies incorporate the use of regression models, map-based models and physics-based models. There are a few drawbacks with conventional models in terms of accuracy and model calibrations efforts. Data driven models or neural networks have fairly better accuracy and reliability for estimating complex parameters. Representing the neural network with a mathematics-based model would help to eliminate drawbacks associated with conventional modelling approach. The proposed methodology uses artificial intelligence technique called artificial neural network (ANN) for estimation, for example
Jagtap, Virendra Shashikant, Shejwal, Sanket, Mitra, Partha
Comprehensive Analysis and Mitigation Strategies to minimize torque Steer phenomenon for FWD vehicles during the vehicle development2026-26-0097To be published on 01/16/2026
Born Electric SUVs is gaining immense popularity due to enhanced ride and handling characteristics, advanced tech features elevating both performance and customer experience to an elite standard. Due to the platform constraints, the vehicle adopts a Front Wheel Drive (FWD) layout with a rear twist beam configuration, housing the electric motor at the front to deliver drive torque directly to the front wheels. Torque steer is a phenomenon often found in FWD cars, which can be unsettling to a driver where the steering wheel could be pulled hard to one side when there is aggressive throttle input potentially leading to deviation of the vehicle from its desired path. In contrast to internal combustion engines (ICEs), electric motors provide an instantaneous torque, something that can worsen torque steer if not well addressed. However, torque steer remains a key concern, with high torque output of electric motors especially for a front wheel drive vehicle. This paper introduces a
PRABHAKARA RAO, VAGEESH, Wankhade, Krishna, Thakur, Pragyesh, Rasal, Shraddhesh, Asthana, Shivam
Condition-Based Monitoring for Prompt Identification of Component Failures to Safeguard the Entire System.2026-26-0576To be published on 01/16/2026
Condition-based monitoring (CBM) has emerged as a transformative approach in predictive maintenance, enabling the proactive identification of potential component failures. It offers numerous advantages like Cost Savings, Increased Equipment Lifespan, RCA of failed parts, Optimized Resource Utilization, Reduced Disruptions, Enhanced Reliability and Safety and many more making it a vital approach for effective maintenance and operational efficiency. This paper presents a comprehensive methodology for monitoring and analyzing vibration trends to predict and prevent the breakdown of critical components in IC Engine in its testing phase. The good part here is that this methodology is not just limited to IC Engine but can be applied across wide range of industries and mechanical systems as from the literature and past vibration data, it was observed that before any such failure engine vibration increases. If the engine is stopped at that moment, it can be preserved, allowing for further
Gupta, Gaurav, Verma, Vivek
Thermal Management Control strategy for Primary & Secondary Drive Cooling Hybrid Electric Tractor2026-26-0069To be published on 01/16/2026
Global emission norms are getting very strict due to combat the harmful pollutants from internal combustion engine. Hence internal combustion engine (ICE)-based agricultural tractors need to introduce complex after-treatment systems and fuel optimization to provide same or higher value to farmers as cost of these systems drive the overall cost of the product. Engineers around the world are building Electric vehicles to combat the problem and has range issues due to design constraints & Hybrid tractors have emerged as a promising intermittent solution. It helps in combining the advantages of respective ICE and electrification solutions while reducing overall vehicle emissions and enhances operational flexibility. This paper presents a modular thermal modes system developed for a hybrid electric tractor platform where a downsized diesel engine operates at optimal efficiency DC generator used to charge the battery & DC converter is used to charge the auxiliary battery. Battery which is
K, Sunil, Makana, Mohan, Natarajan, Saravanan, K, MALA
Structural analysis and Design optimization of Cylinder Head of Cummins Light duty Engine for Medium Wheelbase (MWB) pick-up truck2026-26-0495To be published on 01/16/2026
This paper presents the design, structural analysis, and risk assessment done by Cummins to evaluate the structural integrity of Light Duty engine cylinder head for a Medium Wheelbase (MWB) pick-up truck. Initially, Cummins used F2.5L (4-cylinder) engine that has 154hp, but rising market demands for more power, fuel efficiency, lower cost and weight, and future emission compliance led to customer requirements for 177hp (Drive New F2.5L, 15% uprate) and 197hp+ (Drive New F3.0L, 22% uprate) from the same base engine. The increase in power requirement possesses challenges on critical components, especially cylinder heads in terms of thermal and structural limits. This paper addresses the challenges and risks in current cylinder head design driven by new power demands, specifically reduced fatigue margins in the water jacket area and increased temperatures on the combustion face under high thermomechanical loads. It explores the design modifications made to the cylinder head design to
Pathak, Arun Jyoti, Adiverekar, Vaidehi, Singh, Rahul, Biyani, Mayur
Engine compartment front end module layout placements to achieve maximum volumetric efficiency2026-26-0588To be published on 01/16/2026
The increasing demand for electric vehicles has led to design considerations prioritizing visual brand consistency across both electric vehicles (EV) and internal combustion engine (ICE) vehicles. Front grille is one such area where efforts are taken to have similar looking features between both EV and ICE. This has lead to low front grille opening and low air flow through the front. A critical consequence of this design trend: the suboptimal thermal performance, high engine bay and air intake temperatures of snorkel-type air intake systems in ICE vehicles when paired with front grille designs intended to mimic EV aesthetics. Factors such as snorkel positioning, airflow patterns must be optimized to maintain cooler intake air. Effective system design ensures that the engine receives air at an optimal temperature, improving combustion efficiency, throttle response, and reducing the likelihood of knock. This paper emphasizes the importance of controlling intake air temperature through
SONONE, SAGAR DINESH, Kolhe, Vivek M, Singh, Nil Kanth
Design Optimization of Hydrogen Engine Vanity Cover for PSHA Compliance using CFD leakage analysis2026-26-0263To be published on 01/16/2026
Abstract: The integration of hydrogen (H2) as a fuel source in internal combustion engines (ICE) necessitates stringent design measures to mitigate leakage risks and ensure operational safety. This study focuses on the design optimization of vanity cover for hydrogen engines which only serves the purpose for hiding fuel system, wire harness & engine aesthetic else there is no engineering function like sealing, load factor associated with it. This paper addresses the challenges and risks of using Vanity cover on Internal combustion engines, if fuel joints inside the cover start leaking and forms hydrogen cloud which if not ventilated or diluted properly will have safety risk considering low ignition of hydrogen. Computational fluid dynamics (CFD) analysis is carried out to assess and control hydrogen leakage through fuel rail connections, injector interfaces and associated high pressure fuel system components. Detailed modelling of hydrogen flow behavior, diffusion characteristics of
Veerbhadra, Swati Ashvinkumar, Sahu, Abhay Kumar, Singh, Rahul
Enhancing SCR Nox conversion Efficiency and avoid Sulphur poising failures through virtual mechanism for Diesel engines2026-26-0227To be published on 01/16/2026
The transition to BS VI standards has emphasized the importance of maintaining Selective Catalytic Reduction (SCR) systems to effectively reduce nitrogen oxide (NOx) emissions. One of the primary concerns in achieving optimal SCR performance is the potential for SCR poisoning due to excessive Sulphur content in low-quality diesel fuel. Sulphur deposits can accumulate on the catalyst surface over time, significantly compromising its efficiency and leading to increased emissions. To combat this issue, an advanced software system has been integrated into the SCR framework, employing a comprehensive monitoring strategy that assesses idle states, temperature, and mass flow conditions. When the system identifies conditions that may lead to Sulphur poisoning, it activates a desulfation (DeSOx) process designed to remove accumulated Sulphur deposits. This proactive fault detection mechanism is crucial; by initiating regeneration before hardware failure occurs, the system ensures the SCR
K, Sabareeswaran, Raju, Manikandan, Krishnakumar, Palanichamy, S, Mahendra Boopathi, YS, Ananthkumar
Evaluating the Environmental Footprint of Electric Vehicles: A Life Cycle Assessment Approach for Sustainable Mobility in India2026-26-0235To be published on 01/16/2026
Road transport contributes 12% of India's energy-related CO2 emissions and is a major source of urban air pollution. These emissions have tripled since 1990, driven by rapid urbanization and the growing demand for private vehicles. Without a shift away from fossil fuels, these trends will intensify climate and air quality challenges. Among sustainable alternatives, electric vehicles (EVs) have emerged as a promising solution. However, a comprehensive understanding of their environmental performance, particularly in the Indian context, is essential for informed decision-making. This study employs a Cradle-to-Grave Life Cycle Assessment (LCA) to evaluate the environmental impacts of typical passenger vehicle with a ICE engine compared to its EV powertrain. Key life cycle stages-manufacturing, transportation, distribution, maintenance, and end-of-life-are analysed using real-world data wherever feasible. To capture the evolving energy landscape, the study incorporates India's projected
Sonawane, Nayan, Sathaye, Asmita, Gode, Abhishek, Deshpande, Ashish, Shinde, Harshavardhan, Kothe, Anjali
EV Transmission efficiency estimation using Simulation X2026-26-0453To be published on 01/16/2026
Electric vehicle (EV) transmission efficiency is crucial for optimizing energy use and enhancing performance. It minimizes power losses during energy transfer from the motor to the wheels, directly impacting the vehicle's range and battery life. High efficiency ensures smoother acceleration and better driving dynamics, improving the overall user experience. Unlike internal combustion engine (ICE) transmissions, EV transmissions often employ simpler, single-speed systems, reducing complexity and energy loss. Efficient transmissions help reduce energy usage, lower costs, and minimize environmental impact. As a result, transmission efficiency plays a vital role in ensuring the sustainability and reliability of EV designs. This paper proposes a simulation model based methodology to estimate EV transmission efficiency based on modelica models developed on simulation X. A single speed EV model is developed which contains whole transmission layout discretized into simple components which
Sutar, Suresh, Thambala, Prashanth, Patel, Hiral
A LOW PRESSURE PUMPLESS DEF DOSING SYSTEM BY USING COMPRESSED AIR AND AN AIR ASSISTED DEF INJECTION NOZZLE2026-26-0219To be published on 01/16/2026
This study emphasizes on development of Diesel Exhaust Fluid (DEF) dosing system specifically used in Selective Catalytic Reduction (SCR) of diesel engine for emission control ,where a low pressure pumpless DEF dosing system is developed, utilizing compressed air for pressurizing the DEF tank and discharging DEF through air assisted DEF injection nozzle. SCR systems utilize Diesel Exhaust Fluid (DEF) to convert harmful NOx emissions from diesel engines into harmless nitrogen and water vapor. Factors such as improper storage, handling, or refilling practices can lead to DEF contamination which pose significant operational challenges for SCR systems. Traditional piston-type, diaphragm-type, or gear-type pumps in DEF dosing systems are prone to mechanical failures leading to frequent maintenance, repairs, and costly downtimes for vehicles. To overcome the existing challenges and to create a more reliable and simple DEF delivery mechanism the pumpless DEF Dosing system is developed. The
M, Hareni, Giridharan, Jyothivel, A.l, Suresh, v, yuvaraj, Rajan, Bharath
Investigation of Low Frequency Interior Noise due to Tyre-Road Interaction2026-26-0351To be published on 01/16/2026
Unlike internal combustion engine (IC Engine) vehicles, the rapidly growing electric vehicle (EV) market demands tyres with superior yet often conflicting performance characteristics. The increased weight of EVs, due to their heavy batteries, necessitates robust tyres with reinforcement and higher inflation pressure. Conversely, increased wear due to higher initial torque and the need for lower rolling resistance to extend range, combined with the requirement for better grip for improved handling, call for advanced compound and tread pattern designs. EV tyres need to be stiffer, lighter, and less dampened, making it very hard to reduce low-frequency (20-200 Hz) interior noise that was previously hidden by engine noise. This study investigates the low-frequency (20-200 Hz) structural-borne interior noise performance of EV tyres using both experimental and simulation tools. By wisely tuning the tyre's stiffness, mass, and damping properties, the necessary noise targets can be met. These
Subbian, Jaiganesh, M, Saravanan
Acoustic Challenges in Electric Vehicles: A Comparative Study of HVAC Noise in EVs and ICE Vehicles2026-26-0353To be published on 01/16/2026
With the transition from ICE vehicles to EV’s, the dominant noise sources within the vehicle cabin have shifted from engine noise to auxiliary systems, especially HVAC systems. In conventional vehicles with internal combustion engines (ICE), engine noise tends to mask auxiliary noises. However, in electric vehicles (EVs), the lack of engine noise causes these auxiliary noises, such as those from the HVAC system, to become more prominent and potentially uncomfortable for occupants. The primary objective is to understand how the absence of engine noise in EVs influences the perceived HVAC noises. The research methodology involves static and on-road testing of both electric and ICE vehicle having common platform, conducted under similar testing conditions. The study aims to quantify and compare the acoustic characteristic differences of HVAC noise between ICEs and EVs, primarily focusing on cabin airflow noise, refrigerant flow noise, and AC compressor engagement/disengagement noise
Patra, Subhashree, Joshi, Rishi, Sharma, Rachit, lingampelly, Rajaprasad, Neupane, Manoj
Methodology to Accelerate BEV Range Testing Using Shortened Cycle Maintaining High Testing Reliability and Accuracy.2026-26-0444To be published on 01/16/2026
In the era of Electric Vehicles (EVs), range is a critical factor for market success. To mitigate range anxiety, Original Equipment Manufacturers (OEMs) are equipping vehicles with larger battery packs. Unlike internal combustion engine (ICE) vehicles, where fuel economy can be determined with a single legislative cycle run, EVs require a full battery discharge to calculate their range. These tests typically take around 10 hours, and this time increases as battery pack sizes grow. A shortened testing cycle has been developed that reduces the testing time to approximately 4-5 hours, leading to significant savings in time, effort, and cost. The shortened cycle consists of three phases: Dynamic Segment1, Constant Speed, and Dynamic Segment2. Despite variations in battery size and powertrain configurations, the testing duration remains consistent. A key challenge in actual testing is accurately determining the start and end points of Dynamic Segment 2 (DS2), which is an iterative process
T, LAKSHMI PRASAD BEKAL, Krishnan, Karthikeyan N., S, VIVEK
Analysis and identification of discrepancies between test data and simulation results using an automated EV range analysis tool2026-26-0470To be published on 01/16/2026
With growing consumer interest in electric vehicles due to their advantages over traditional internal combustion engine cars, including instant torque and enhanced safety, comprehensive testing of these vehicles has become crucial. Engineers are faced with the challenge of managing the large amounts of data generated during testing. This work aims to develop an automated framework for data processing and simulation of on-road test data and generate reports to monitor inconsistencies. To achieve this, range tests were conducted across various regions and each test data was processed using the EV range analysis tool to check for inconsistencies if any. It was observed that there was a mismatch between the tested and simulated range at expressways. This was due to the unrealistic extrapolation of the vehicle’s coastdown forces above 120 kmph. Hence, tests were conducted to measure the coastdown forces of the vehicle above 120 kmph which was then used in simulation to estimate the range
S, VIVEK, T, LAKSHMI PRASAD BEKAL, Krishnan, Karthikeyan N.
A Physics-Guided Neural Network Approach for EGR Cooler Temperature Estimation: Addressing ECU Model Discrepancies2026-26-0435To be published on 01/16/2026
As the automotive industry explores alternative powertrain options to curb emissions, it is pertinent to refine existing technologies to improve efficiency. The Exhaust Gas Recirculation (EGR) system is a pivotal component in emission control strategies for Internal Combustion Engines (ICE). The EGR cooler is crucial in thermal management strategies, as it lowers the temperature of recirculated exhaust gases before feeding it along with fresh air, thereby reducing nitrogen oxides (NOx) emissions. Precise estimation of the EGR cooler outlet temperature is crucial for effective emission control. However, conventional Engine Control Unit (ECU) models fall short, as they often show discrepancies when compared to real-world test data. These models rely on empirical relationships that struggle to capture, transient effect, and real time variation in operating conditions. Consequently, ECU-based estimations of EGR Cooler outlet temperature frequently deviate from actual values, leading to
Kumar, Amit, Kumar, Raman, Manojdharan, Arjungopal, Challa, Krishna, Kramer, Markus
Performance and Emission Characteristics of a Lean-Boosted Direct Injection Hydrogen Combustion System for Retrofitting Heavy Duty Diesel Engines.2026-26-0268To be published on 01/16/2026
To address the imperative for decarbonizing the heavy-duty transport sector and advancing sustainable energy solutions, this paper presents a novel lean-boosted Direct Injection (DI) Hydrogen Internal Combustion Engine (H2 ICE) combustion system. This system is developed to retrofit existing flat-deck Diesel engines, offering a viable pathway towards drastically reduced emissions. Building on consolidated expertise from prior production-oriented Port Fuel Injection H2 engine development (DUMAREY 6.6ℓ V8), this research focuses on leveraging the distinct advantages of DI for hydrogen. An experimental assessment, supported by 1D and 3D-CFD analyses, demonstrates the system's capability to achieve highly efficient operation in Spark Ignition (SI) mode under ultra-lean and EGR-diluted conditions. The study confirms the elimination of combustion anomalies such as backfiring, pre-ignition, and knock, while achieving ultra-low engine-out NOx emissions and near-zero CO2, HC, CO, and PM. The
Gessaroli, Davide, Golisano, Roberto, Pesce, Francesco, Boretto, Gianmarco, Accurso, Francesco
COMPUTATIONAL STUDY OF HYDROGEN BASED SCR TECHNOLOGY AS AN ALTERNATIVE TO UREA SCR IN HYDROGEN-FUELLED ENGINES2026-26-0213To be published on 01/16/2026
Air pollution from vehicle exhaust emissions is a growing issue in major cities around the world. Hydrogen is a clean and carbon-free fuel that presents a promising alternative to the fossil fuels. However, despite its environmental advantages, hydrogen internal combustion engines still produce some nitrogen oxides as a by-product due to high combustion temperatures. This study investigates the effectiveness of current exhaust after-treatment technologies designed to reduce NOx emissions in hydrogen-powered engines. A comparative analysis is conducted between the conventional urea-based selective catalytic reduction used in diesel engines and emerging hydrogen-based selective catalytic reduction technologies for hydrogen engines. The analysis is performed using CFD simulation in ANSYS Fluent, focusing on NOx reduction efficiency and other operational parameters. The results provide valuable insights into the feasibility and effectiveness of hydrogen SCR in achieving reduced NOx
KASHYAP, KESHAV, Khandagale, Anup, Petale, Mahendra
Source Level Vibration Control of a Tractor Engine Through Inertial Force Balancing2026-26-0323To be published on 01/16/2026
Controlling the source vibrations in internal combustion engines is a crucial approach to minimizing the vibration levels experienced by the driver. The driver's subjective perception of vibration is primarily dictated by the vehicle's low-frequency response (<100 Hz). In IC engines used in agricultural tractor applications, the primary sources of vibration include (a) first-order inertial force, (b) couples generated by rotating and reciprocating components such as the piston assembly, connecting rod, and crankshaft, and (c) in-cylinder combustion. In this study, an order ranking analysis was conducted on a single-cylinder, air-cooled, naturally aspirated tractor engine within the driver's operating range to identify the dominant contributors to source vibrations. The first-order inertial force was observed to be the dominant contributor to the engine's vibration levels. Subsequently, an attempt was made to mitigate the unbalanced forces by implementing counterweight-based balancing
Bhuntel, Ajay, Rajput, Surendra, Rawat, Ashish
EMC Regulations of Construction Equipment Vehicles in India : Challenges and Solutions2026-26-0146To be published on 01/16/2026
Requirement for Construction Equipment Vehicles (CEVs) in India is continuously growing as India being fastest growing country in the world in terms of Infrastructure. The technology in the automotive industry is evolving rapidly in recent times. Thus, with the development of new technologies, the challenges are also ever-increasing from an Electromagnetic Interference, Susceptibility (EMI/EMC) and Safety perspective. CEVs include various types of machines including Compactor, Wheel Loader, Crane, Paver, Truck Crane, Cement Mixer etc. EMC requirements of all these types are internationally governed by ISO 13766-1, 2. This paper provides insights about various considerations to be taken during EMC Tests of each type of machines. It also includes guidelines related to antenna positioning, reference point calculations, Narrow Band and Broad band considerations. It will also provide general EMC guidelines and precautions related to component selection and placement along with typical EMC
Yeola, Mayur, Shinde, Avinash
BEARING CREEP PREVENTION IN EV TRANSMISSION2026-26-0598To be published on 01/16/2026
As the trend shifts from Internal Combustion Engine (ICE) vehicles to Electric Vehicles (EVs), the operating speeds of prime movers have significantly increased. Commercial EV manufacturers prefer high-speed, low-torque motors coupled with transmissions over low-speed, high-torque motors due to higher efficiency and power density. This combination of high-speed, low-torque motors coupled with transmission is essential for achieving the required gradeability and enhances operational efficiency. However, the increased operating speeds of these EV transmissions have inherently increased the risk of ‘bearing creep’. The “bearing creep” is the phenomenon where unintended relative motion occurs between bearing races and their mounting surfaces, leading to premature wear of mounting surfaces. This issue can lead to a series of failure modes such as increased gear mesh misalignment, bearing damage, seal damage, etc. These problems result into elevated transmission vibrations eventually leading
Bagad, Sachin Sunil, Kanase, Ashish, Hiremath, Satalingayya, Nevarekar, Sandip
Experimental approach to investigate VVT malfunction in SI gasoline engine.2026-26-0558To be published on 01/16/2026
Variable Valve Timing (VVT) is an advanced technology implemented in internal combustion engines to optimize the opening and closing timing of the intake and exhaust valves. Its primary objective is to improve engine performance, fuel efficiency, and reduce emissions by dynamically adjusting the valve timing based on the engine's operating conditions i.e. engine speed and load conditions. However, the VVT system may experience various operational issues caused due to low engine oil levels, contaminated engine oil, solenoid malfunctions, and camshaft phaser issues, which can adversely affect engine performance, fuel efficiency, and emissions. This paper provides an in-depth analysis of VVT malfunctions, specifically attributed to the resonance effect of VVT components at various engine RPMs & oil temperature. The study also explains the phenomenon causing VVT sluggishness during advance phase due to resonance between oil pulsation & VVT components. Other factors contributing to VVT
Jha, Ankur, Sau, Sanjoy, Kumar, Bharat, Sandeep, Sandeep
Analytical and Experimental Study of Cam Follower Wear in a Diesel Engine2026-26-0106To be published on 01/16/2026
The valve train system plays a critical role in the performance and longevity of internal combustion engines. This paper presents a comprehensive investigation into the performance and durability of valve train systems in diesel engines, uncovering significant findings during durability validation. Extensive durability evaluations were conducted, including valve train overspeed test cycles and fatigue test cycles, to simulate real-world scenarios and assess component resilience. This study focuses on wear patterns observed in the cam and follower arrangements, highlighting their critical influence on engine performance and lifespan. The research investigates the root cause of wear by analysing wear patterns and evaluating the kinematic and dynamic behaviour of the valve train system through analytical calculations. The impact of combustion forces, pushrod rotation at the hydraulic rocker arm, and follower rotation are also explored in depth. Leveraging insights from these evaluations
Roop Rai PE, Vishnu, singh, Shakti Kumar
Design & Optimization of CV shaft system to address powertrain induced NVH issues2026-26-0336To be published on 01/16/2026
The automotive industry is a crucial sector that plays a significant role globally. Government policies have a profound impact on this automotive industry in defining the regulatory standards and emission controls. Such regulations incentivized automakers to invest in research and development complying those standards towards reduction of vehicle emission which intern result in higher torsional vibrations and excitations amplitudes. To address the rising NVH related concerns in driveline system. Drive shafts (CV shafts) is an important component in power-train system in vehicle. Drive shaft’s main purpose to transfer torque from engines to wheels at multiple speeds with different articulation angles. The roughness generated by the engine follows a transfer path from engine to transaxle and transaxle to half shafts in monocoque vehicles which generates discomfort to the drivers whenever the vehicle is driven. The roughness can also be addressed by proper design of driveshaft stiffness
M A, Abdul Azarrudin, Jayachandran, Suresh kumar, KUMAR, SHIVANI, Bhardwaj, Kinshuk, M, DEVAMANALAN, Kanagaraj, Pothiraj
High-Frequency Dynamic Stiffness Measurements of Automotive Elastomers for Electric Vehicles2026-26-0312To be published on 01/16/2026
The increasing adoption of electric vehicles (EVs) has intensified the demand for advanced elastomeric materials capable of meeting stringent noise, vibration and harshness (NVH) requirements. Unlike internal combustion engine (ICE) vehicles, EVs lack traditional powertrain-induced masking noise. In the automotive industry the dynamic stiffness of elastomers for internal combustion engines are determined traditionally using hydraulic test rigs up to test frequencies of max. 1000 Hz. Measurements in excess of these frequencies were not possible and are only carried out using computerized FE or CAE calculation models. Electric drive systems generate distinct tonal noise components in the high-frequency range up to 10 kHz , which are well perceptible even at low sound pressure levels. Consequently, the dynamic stiffness characteristics of elastomers up to 3000 Hz are critical for optimizing NVH performance. This study focuses on the high-frequency dynamic stiffness testing of automotive
Bohne, Christian, Gröne, Michael
Effect of E20 Fuel on Small Commercial Vehicle Powered of Twin Cylinder Gasoline engine2026-26-0565To be published on 01/16/2026
In alignment with its carbon reduction commitments, India is transitioning towards higher ethanol-blended fuels, with E20 set for nationwide implementation by 2025. Ethanol is a renewable, domestically sourced biofuel produced through fermentation of biomass such as sugarcane, corn. It possesses a higher octane rating and oxygen content compared to conventional gasoline, making it a favorable additive for improving engine performance and reducing emissions. This study investigates the impact of E20 fuel on performance parameters of a twin-cylinder MPFI gasoline engine. For deriving maximum benefits of increased Octane rating of E20, compression ratio increased. Experimental analysis was conducted to assess the changes in combustion behavior, brake specific fuel consumption (BSFC), torque output, engine out emissions and thermal efficiency when operating on E20 compared to baseline gasoline-E10. Results indicate that E20 enables more efficient combustion due to its higher laminar flame
Kulkarni, Deepak, Malekar, Hemant A, Kulkarni, Chaitanya, Thonge, Ravindra, Kanchan, Shubham
Structural and Micro-Geometry Optimization of an Electric drive unit for Whine Noise Reduction2026-26-0315To be published on 01/16/2026
The noise generated by pure electric vehicles (EVs) has become a significant area of research, particularly due to the increasing adoption of electrified propulsion systems aimed at meeting OEM fleet CO₂ reduction targets. Unlike internal combustion engines, which mask many drivetrain noises, EVs expose new challenges due to the quieter operation of electric motors. In this context, the transmission system and gear structures have emerged as primary contributors to noise, vibration, and harshness (NVH) in EVs. The present study provides an NVH study that focuses on the gear whine noise issue that is seen at the vehicle level and cascades to the powertrain level. Comprehensive root cause identification, focusing on the transmission system's structural and dynamic behavior. The research emphasizes modifications to both the gearbox housing and gear structures to reduce noise level, and model validation was all part of the study, which was accompanied by physical test results. Using MBS
Baviskar, Shreyas, Kamble, Pranit, Ghale, Guruprasad, Bendre, Parag, Prabhakar, Shantanu, Kunde, Sagar, Thakur, Sunil, Wagh, Sachin
Feasibility Study of Cylinder Deactivation (CDA) Technology for an Off-Highway Tractor Engine2026-26-0074To be published on 01/16/2026
Cylinder Deactivation Technology is explored as an effective mechanism for enhancing the fuel economy and reducing emissions in internal combustion engines. The current exercise focuses upon the feasibility of Cylinder Deactivation Technology on a 3-cylinder, 3.3-liter naturally aspirated water-cooled diesel engine from the off-highway tractor application. A meticulous 1D thermodynamic simulation with individual cylinders deactivated one by one, proved that deactivating the second cylinder yielded the most favorable fuel economy, emissions and engine balancing, particularly at the loads lower than 55% and engine speeds higher than 1600 rpm. Upon deactivating the cylinders at Top Dead Centre (TDC) and Bottom Dead Centre (BDC), it was concluded that the most effective deactivation point occurred at TDC, where the minimum air mass is trapped inside the cylinder. This resulted in a reduction of pumping losses by maximum 29% and an increase in brake thermal efficiency by maximum 4%, as
Choudhary, Vasu, SAINI, SANJAY, Mukherjee, Nalini, Nene, Devendra
Comprehensive evaluation and development of a single cylinder engine vehicle for refinement of NVH characteristics2026-26-0308To be published on 01/16/2026
The scale of worldwide population presents its own set of difficulties, especially in densely populated cities. Almost every individual has some form of personal transport, which leads to congestion and limited parking space. Automotive manufacturers are scaling down the size of vehicles to resolve these issues to some extent. This paper is based on the NVH development of a single-cylinder diesel engine vehicle. It provides an insight into the comprehensive vehicle level NVH refinement approaches adopted. The NVH characteristics of the benchmark two-cylinder diesel and baseline vehicle were measured and analyzed for target setting. The performance of each subsystem, such as engine mounting, vehicle structure, intake and exhaust, was evaluated, and gap analysis was performed against set targets. It was found that the engine mounting system and vehicle structure were inefficient in isolating the excitation forces. The design and location of the mounting system was evaluated using CAE and
Ghale, Guruprasad Chandrashekhar, Baviskar, Shreyas, Bendre, Parag, Kamble, Pranit, Bhangare, Amit, THAKUR, SUNIL, Kunde, Sagar, Wagh, Sachin
Developments in 2-Wheeler electric vehicle architecture2026-26-0199To be published on 01/16/2026
Electric vehicles are becoming more popular due to the low-cost investment for individual daily usage, such as traveling to nearby places, offices, and schools. There are environmental benefits that make them green and produce less pollution compared to traditional vehicles. Two-wheeler electric vehicles (EVs) have more electronic components compared to two-wheeler internal combustion engine (ICE) vehicles. The major components in two-wheeler EVs are the motor and battery. The traction motor is driven by the battery, Battery is a primary energy source in 2Wheeler electric vehicle. An electric vehicle comprises different major electronic components such as the battery management system (BMS), motor control unit (MCU), human-machine interface (HMI), and, in some cases, a vehicle control unit (VCU) as well. Considering a 48V architecture or less than 60V provides advantages of low system cost as it requires less effort for safety measures. Furthermore, this paper explores diverse
Karunakar, Praveen, K R, Amogh
E-drive System Selection Criterion for Hybrid Electric Heavy Commercial Vehicles Segments2026-26-0467To be published on 01/16/2026
Automotive industry expediting progress toward electrification since climate change driven by global warming represents a significant environmental challenge with far-reaching implications. While electric vehicles offer considerable potential for mitigating CO₂ emissions, their elevated upfront costs pose a notable challenge to large-scale market penetration. Hybrid electric vehicles can serve as an effective intermediary solution, bridging the gap between conventional internal combustion engine vehicles and fully electric vehicles, owing to their comparatively lower initial costs. Hybrid electric vehicle component selection is a complex process which has to fulfil multiple requirements fuel economy, performance, drivability, packaging, total cost of ownership of vehicle and comfort. In addition, Hybrid configuration selection also plays a vital role in cost of hybrid electric vehicle. Hence, it is a great challenge to select right powertrain configuration including architecture
Shendge, Raman, Jadhav, Vaibhav, Wani, Kalpesh, Warule, Prasad
Simulation Driven Virtual Road Load and Accelerated Duty Cycle Generation for 3-Speed eAxle Systems2026-26-0401To be published on 01/16/2026
The transition from Internal Combustion Engine (ICE) vehicles to Battery Electric Vehicles (BEVs) introduces significant challenges in drivetrain development, particularly when historical road load data (RLDA) is unavailable. This research proposes a methodology for virtually generating and processing RLDA to evaluate the durability of a novel 3-speed electric axle (eAxle) system before physical prototype construction. By employing AVL Route Studio, we simulated diverse global driving conditions across urban, highway, and mixed terrains to generate high-frequency torque and speed data. Since the resulting millions of data points are impractical for direct fatigue assessment, we utilised Romax software to condense the virtual RLDA into an accelerated duty cycle while maintaining the original fatigue damage characteristics. Unlike traditional binning techniques that often mischaracterise load severity, our damage-matching approach ensures the condensed cycle accurately replicates gear
LIGADE, PRATIK, KHAN, Dr. NURUZZAMA MEHADI, Koona, Rammohan Rao
Powertrain Radiated Noise Segregation for Internal Combustion Engines2026-26-0352To be published on 01/16/2026
Powertrain is the most prominent source of Noise and Vibration in the vehicle. Improvement in Powertrain Noise & Vibration is a multifaceted topic due to complex architecture of the powertrain and the critical role of calibration in defining combustion inputs. Hence, a method to clearly distinguish these aspects is required in order to address the exact problem and decide on course of actions to improve NVH performance of powertrains. This paper discusses a post-processing technique through which experimentally acquired ICE Powertrain Noise can be further segregated in order to identify and address the root source. The segregation methodology requires as input - noise, vibration and cylinder pressure values at various torque conditions across multiple operating points. A MATLAB based code developed by the authors is used to generate correlation between the Cylinder Pressure, Torque and Noise Parameters. The transfer coefficient at every frequency point is calculated using regression
K J, Kishor, Kulkarni, Shriram, rawat, Udeshya, Pisal, Sangram, Naidu, Sudhakara
Prediction of REESS factor for SOC correction in Hybrid Vehicles2026-26-0471To be published on 01/16/2026
The regulatory mechanisms to measure emissions from automobiles have evolved drastically over the years. Certification of CO2 emissions is one of them. It is not only critical for environmental protection but can also invite heavy fines to OEMs, if not complied with. In homologation test of a Hybrid Vehicle, it is necessary to correct the measured CO2 to account for deviations in measurement from failed Start-Stop phase and difference between start and end State of Charge (SOC) of battery. The correction methodology is also applicable for vehicle simulation in Software-in-Loop environment. The focus of this paper is on the correction of CO2 derived from SOC delta in Homologation cycle. The battery energy delta due to difference in SOC between start and end of drive cycle should be converted to corresponding fuel energy/CO2 expended from Internal Combustion Engine. The resulting correction factor is known as Rechargeable Electrical Energy Storage System (REESS) factor. To provide this
Gopinath, Shravanthi Poorigali, Khatod, Krishna
Optimization of a Positive Displacement Type Supercharger Using Response Surface Modeling (RSM)2026-26-0429To be published on 01/16/2026
Air suction in a naturally aspirated engine is a crucial influencing parameter to dictate the specific fuel consumption and emissions. For a multi-cylinder engine, a turbocharger can well address this issue. However, in a single or two-cylinder engine, the usage of turbocharger is not recommended, due to the lack of availability of continuous exhaust energy pulses. A supercharger solution comes handy in this regard for a single or two-cylinder engine. In this exercise, we explore the possibility of the usage of a positive displacement type supercharger, to enhance the air flow rate of a single cylinder, naturally aspirated, diesel engine for genset application, operating at 1500 rpm. The supercharger parametric 3D CAD model was prepared in Creo, with (a) Generating radius, (b) depth of blower and (c) clearance between lobes & lobe and casing, being treated as three parameters. The optimum supercharger design was expected to (a) generate a boost pressure of minimum 0.4 bar (gauge), (b
Satre, Santosh Dadasaheb, Mukherjee, Nalini, Rajput, Surendra, Nene, Devendra
COMPARITIVE STUDY OF HYDROGEN INTERNAL COMBUSTION ENGINE PERFORMANCE FOR PORT FUEL INJECTED AND DIRECT INJECTED TECHNOLOGY ROUTES USING 1D SIMULATION2026-26-0250To be published on 01/16/2026
Hydrogen Internal Combustion Engine (HICE) has the promise of zero carbon solution for the mobility industry. The key beneficiary would be the medium and heavy-duty segment of transportation which are not likely to adapt the battery electric or fuel cell electric solution in the immediate term. This particular segment of engines need high low end torque, peak torque and rated power which cannot be compromised. Additionally, a competitive thermal efficiency w.r.t base diesel engines would be advantageous. Direct Injection (DI) of hydrogen gives higher specific power and thermal efficiency as compared to Port Fuel Injection (PFI). This study focuses on the performance characteristics of these technology routes to aid in the HICE development process. Current work involves the use of 1-D thermodynamic simulation using GT-Power for modeling the performance of HICE. Both predictive and non-predictive methodologies of modeling the combustion were employed. Initially, the model validation of
Parthiban R, Varun, Karthikeyan, K R, Narayana Reddy, J, Paramasivam, Prakash, Manjunath, M, Kumar D, Kishore, N R, Varatharaj, Suresh, K, G, Yogesh Bolar, Sadagopan, Krishnan, Pandey, Sunil Kumar
The viability of Ammonia in the Automotive sector: Challenges and Opportunities2026-26-0128To be published on 01/16/2026
Ammonia has become an attractive alternative fuel for automotive use because of its high energy density, carbon-free combustion, and possibility of sustainable production. The work examines the viability of ammonia as a fuel for internal combustion engines (ICEs) and fuel cells in automotive applications. Ammonia presents a number of benefits, such as being capable of being produced from renewable energies and having the possibility to diminish reliance on fossil fuels. However, disadvantages such as ammonia's lower energy content per volume, NOx emission possibility, and need for engine adjustment remain significant challenges. The paper covers the combustion characteristics of ammonia and how it behaves in traditional ICEs and in emerging fuel cell technology. It also addresses the necessary infrastructure for the production, storage, and distribution of ammonia to be used in automotive applications. Through comparative testing and comparison with conventional fuels by experimental
Jadhav, Ajinkya, Bandyopadhyay, Debjyoti, Sutar, Prasanna S, Sonawane, Shailesh Balkrishna, Rairikar, Sandeep D, Thipse, Sukrut S
Development of a CNG-Diesel Dual Fuel Tractor with Mechanical Fuel Injection System2026-26-0114To be published on 01/16/2026
Identification of renewable and sustainable energy solutions remains a key focus area for the engine designers of the modern world. An avenue of research and development is being vastly dedicated to propelling engines using alternate fuels. The chemistry of these alternate fuels is in general much simpler than fossil fuels, like diesel and gasoline. One such promising and easily available alternate fuel is compressed natural gas (CNG). In this work, a 3-cylinder, 3-liter naturally aspirated air-cooled diesel engine from the off-highway tractor application is converted into a CNG Diesel Dual fuel (CNG-DDF) engine. A comparative performance shows that the thermal efficiency is up to 5% lower with CNG-DDF with respect to diesel. However, it has shown the benefit of 44% in Particulate Matter (PM), while retaining the same NOx + NMHC levels as baseline diesel engine. The cycle average CO emission was found to increase by 40% simultaneously, which has been controlled by an oxidation catalyst
Choudhary, Vasu, Mukherjee, Nalini, KUMAR, SANJEEV, Tripathi, Ayush, Nene, Devendra
3D CFD simulation methodology for safe and efficient hydrogen refueling for hydrogen internal combustion engines2026-26-0252To be published on 01/16/2026
As conventional fossil fuels are on the verge of depletion, the search for alternative fuel for automotive applications has intensified. Among these, hydrogen stands out due to its high energy content per unit mass, high octane number, and compatibility with Internal combustion engines (ICE). However, the volatility of hydrogen (H2) presents challenges, particularly during the refueling process, where uncontrolled temperature rise occurs because of negative Joule-Thomson (JT) effect. This brings an alarming bell for the safety of fueling stations, vehicles and mankind. This paper investigates the physics involved in hydrogen tank filling, focusing on maintaining the hydrogen gas temperature below 85 °C during the process. A 3D Computational Fluid Dynamics (CFD) analysis was performed to model the temperature and pressure behavior of hydrogen during filling. The study provides insights into the optimal fill rates, temperature distribution, and the evolution of peak temperature locations
Khanna, Gourav, Veerbhadra, Swati, Sahu, Abhay Kumar
REPLACING DIESEL ENGINES WITH CNG ENGINES – IMPACT ON EMISSIONS, BASED ON CHASSIS DYNAMOMETER TESTS OF MEDIUM AND HEAVY-DUTY BUSES2026-26-0127To be published on 01/16/2026
Abstract This paper compares carbon dioxide, carbon monoxide, methane and nitrogen oxide emissions from medium and heavy-duty buses using diesel, diesel-hybrid, and CNG powertrains. Comparisons are made using results from chassis dynamometer-based tests with driving cycles intended to simulate a wide range of operating conditions. Tail pipe emissions are measured by diluting the vehicle exhaust in a full-scale dilution tunnel by mixing with conditioned air. Samples are drawn through probes of raw exhaust, diluted exhaust and measured using laboratory grade emission analyzers. Emissions measurements include carbon dioxide, carbon monoxide, nitrogen oxides, and hydrocarbons including methane. Fuel consumption for liquid fuels is measured using weighing scales, while a gas flow meter is used for measuring CNG. Experimental data from 20 buses tested on a chassis dynamometer over the last 8 years is analyzed and a comparison of results from similar buses but with the differently fueled
Iyer, Suresh
Analysis and Optimization of Stick-Slip Behaviour in Metal-Plastic Interfaces for Connected Tail Lamp Assemblies in Electric Vehicles2026-26-0332To be published on 01/16/2026
The seamless and sleek design of connected tail lamps adds a visually striking element to the car's exterior. It aligns with contemporary automotive trends and gives the vehicle a premium and futuristic appearance. Automakers use these lamps as a design signature to establish brand identity. Connected tail lamps improve visibility for drivers behind the vehicle. The assembly of connected tail lamps can pose several challenges, especially due to their complex design and integration requirements. Metal-plastic creak is a common concern in electric vehicles (EVs), often noticeable when driving on uneven roads. This primarily results from stick-slip behaviour at the interface of metal and plastic components, intensified by improper alignment. When the designed geometric dimensioning and tolerancing (GD&T) is not met in real manufacturing conditions, misalignment introduces unintended contact forces, leading to intermittent micro-sliding and frictional energy release, which manifests as an
MICHAEL STEPHAN, NAVIN ESTAC RAJA, C M, MITHUN, Mohammed, Riyazuddin
Evaluation of Intercooler Effectiveness with No Fan, Single Fan, and Dual Fan: A Simulation and Experimental Study2026-26-0579To be published on 01/16/2026
Turbochargers play a crucial role in modern engines by increasing power output and fuel efficiency through intake air compression, thereby improving volumetric efficiency by allowing more air mass into the combustion chamber. However, this process also raises the intake air temperature, which can reduce charge density, lead to detonation, and create emissions challenges-such as smoke limits in diesel engines and knock in gasoline spark-ignited (GSL) engines. To mitigate this, intercoolers are used to cool the compressed air. Due to packaging constraints, intercoolers are typically long and boxy, limiting their effectiveness, especially at low vehicle speeds where ram air flow is minimal. This study investigates the use of auxiliary fans to enhance intercooler performance. Two methodologies were adopted: 1D simulation using GT-Suite and experimental testing on a vehicle under different fan configurations-no fan, single fan, and dual fans (positioned near the intercooler inlet and outlet
PATRA, SOMNATH, HIBARE, NIKHIL, Ganesan, Thanigaivel, Gharte, Jignesh Rajendra
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