Browse Topic: Diesel / compression ignition engines

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INVESTIGATING THE IMPACT OF CAM LOBE PHASING AND HYDRAULIC TENSIONER CHARACTERISTICS ON CHAIN DYNAMICS2026-26-0060To be published on 01/16/2026
The main objective of this study is to enhance the lifespan of a 2.2-litre automotive diesel engine that has faced challenges of extinction due to advancements in system technology, particularly the Fuel Injection Pump (FIP). Within this engine architecture, the FIP camshaft is linked with the FIP sprocket and driven by the crankshaft sprocket and chain system. The introduction of a new FIP, chosen based on drive ratios to meet fuel quantity requirements, presents a significant challenge in terms of increased chain load dynamics in the engine systems. To address this issue, two primary strategies are proposed: (i) reducing the FIP camshaft drive torque; and (ii) implementing adjustments to the hydraulic tensioner. Optimizing the FIP camshaft drive torque is an important factor for maintaining chain system performance and durability. Reductions in camshaft drive torque are achieved through strategic modifications to the cam lobe lift, phasing angle, and drive ratios. Simulation results
Dharan R, Bharani, KAWATKAR, AMIT, Loganathan, S
Thermal Management Control strategy for Primary & Secondary Drive Cooling Hybrid Electric Tractor2026-26-0069To be published on 01/16/2026
Global emission norms are getting very strict due to combat the harmful pollutants from internal combustion engine. Hence internal combustion engine (ICE)-based agricultural tractors need to introduce complex after-treatment systems and fuel optimization to provide same or higher value to farmers as cost of these systems drive the overall cost of the product. Engineers around the world are building Electric vehicles to combat the problem and has range issues due to design constraints & Hybrid tractors have emerged as a promising intermittent solution. It helps in combining the advantages of respective ICE and electrification solutions while reducing overall vehicle emissions and enhances operational flexibility. This paper presents a modular thermal modes system developed for a hybrid electric tractor platform where a downsized diesel engine operates at optimal efficiency DC generator used to charge the battery & DC converter is used to charge the auxiliary battery. Battery which is
K, Sunil, Makana, Mohan, Natarajan, Saravanan, K, MALA
Structural analysis and Design optimization of Cylinder Head of Cummins Light duty Engine for Medium Wheelbase (MWB) pick-up truck2026-26-0495To be published on 01/16/2026
This paper presents the design, structural analysis, and risk assessment done by Cummins to evaluate the structural integrity of Light Duty engine cylinder head for a Medium Wheelbase (MWB) pick-up truck. Initially, Cummins used F2.5L (4-cylinder) engine that has 154hp, but rising market demands for more power, fuel efficiency, lower cost and weight, and future emission compliance led to customer requirements for 177hp (Drive New F2.5L, 15% uprate) and 197hp+ (Drive New F3.0L, 22% uprate) from the same base engine. The increase in power requirement possesses challenges on critical components, especially cylinder heads in terms of thermal and structural limits. This paper addresses the challenges and risks in current cylinder head design driven by new power demands, specifically reduced fatigue margins in the water jacket area and increased temperatures on the combustion face under high thermomechanical loads. It explores the design modifications made to the cylinder head design to
Pathak, Arun Jyoti, Adiverekar, Vaidehi, Singh, Rahul, Biyani, Mayur
Enhancing SCR Nox conversion Efficiency and avoid Sulphur poising failures through virtual mechanism for Diesel engines2026-26-0227To be published on 01/16/2026
The transition to BS VI standards has emphasized the importance of maintaining Selective Catalytic Reduction (SCR) systems to effectively reduce nitrogen oxide (NOx) emissions. One of the primary concerns in achieving optimal SCR performance is the potential for SCR poisoning due to excessive Sulphur content in low-quality diesel fuel. Sulphur deposits can accumulate on the catalyst surface over time, significantly compromising its efficiency and leading to increased emissions. To combat this issue, an advanced software system has been integrated into the SCR framework, employing a comprehensive monitoring strategy that assesses idle states, temperature, and mass flow conditions. When the system identifies conditions that may lead to Sulphur poisoning, it activates a desulfation (DeSOx) process designed to remove accumulated Sulphur deposits. This proactive fault detection mechanism is crucial; by initiating regeneration before hardware failure occurs, the system ensures the SCR
K, Sabareeswaran, Raju, Manikandan, Krishnakumar, Palanichamy, S, Mahendra Boopathi, YS, Ananthkumar
A LOW PRESSURE PUMPLESS DEF DOSING SYSTEM BY USING COMPRESSED AIR AND AN AIR ASSISTED DEF INJECTION NOZZLE2026-26-0219To be published on 01/16/2026
This study emphasizes on development of Diesel Exhaust Fluid (DEF) dosing system specifically used in Selective Catalytic Reduction (SCR) of diesel engine for emission control ,where a low pressure pumpless DEF dosing system is developed, utilizing compressed air for pressurizing the DEF tank and discharging DEF through air assisted DEF injection nozzle. SCR systems utilize Diesel Exhaust Fluid (DEF) to convert harmful NOx emissions from diesel engines into harmless nitrogen and water vapor. Factors such as improper storage, handling, or refilling practices can lead to DEF contamination which pose significant operational challenges for SCR systems. Traditional piston-type, diaphragm-type, or gear-type pumps in DEF dosing systems are prone to mechanical failures leading to frequent maintenance, repairs, and costly downtimes for vehicles. To overcome the existing challenges and to create a more reliable and simple DEF delivery mechanism the pumpless DEF Dosing system is developed. The
M, Hareni, Giridharan, Jyothivel, A.l, Suresh, v, yuvaraj, Rajan, Bharath
Performance and Emission Characteristics of a Lean-Boosted Direct Injection Hydrogen Combustion System for Retrofitting Heavy Duty Diesel Engines.2026-26-0268To be published on 01/16/2026
To address the imperative for decarbonizing the heavy-duty transport sector and advancing sustainable energy solutions, this paper presents a novel lean-boosted Direct Injection (DI) Hydrogen Internal Combustion Engine (H2 ICE) combustion system. This system is developed to retrofit existing flat-deck Diesel engines, offering a viable pathway towards drastically reduced emissions. Building on consolidated expertise from prior production-oriented Port Fuel Injection H2 engine development (DUMAREY 6.6ℓ V8), this research focuses on leveraging the distinct advantages of DI for hydrogen. An experimental assessment, supported by 1D and 3D-CFD analyses, demonstrates the system's capability to achieve highly efficient operation in Spark Ignition (SI) mode under ultra-lean and EGR-diluted conditions. The study confirms the elimination of combustion anomalies such as backfiring, pre-ignition, and knock, while achieving ultra-low engine-out NOx emissions and near-zero CO2, HC, CO, and PM. The
Gessaroli, Davide, Golisano, Roberto, Pesce, Francesco, Boretto, Gianmarco, Accurso, Francesco
COMPUTATIONAL STUDY OF HYDROGEN BASED SCR TECHNOLOGY AS AN ALTERNATIVE TO UREA SCR IN HYDROGEN-FUELLED ENGINES2026-26-0213To be published on 01/16/2026
Air pollution from vehicle exhaust emissions is a growing issue in major cities around the world. Hydrogen is a clean and carbon-free fuel that presents a promising alternative to the fossil fuels. However, despite its environmental advantages, hydrogen internal combustion engines still produce some nitrogen oxides as a by-product due to high combustion temperatures. This study investigates the effectiveness of current exhaust after-treatment technologies designed to reduce NOx emissions in hydrogen-powered engines. A comparative analysis is conducted between the conventional urea-based selective catalytic reduction used in diesel engines and emerging hydrogen-based selective catalytic reduction technologies for hydrogen engines. The analysis is performed using CFD simulation in ANSYS Fluent, focusing on NOx reduction efficiency and other operational parameters. The results provide valuable insights into the feasibility and effectiveness of hydrogen SCR in achieving reduced NOx
KASHYAP, KESHAV, Khandagale, Anup, Petale, Mahendra
EMC Regulations of Construction Equipment Vehicles in India : Challenges and Solutions2026-26-0146To be published on 01/16/2026
Requirement for Construction Equipment Vehicles (CEVs) in India is continuously growing as India being fastest growing country in the world in terms of Infrastructure. The technology in the automotive industry is evolving rapidly in recent times. Thus, with the development of new technologies, the challenges are also ever-increasing from an Electromagnetic Interference, Susceptibility (EMI/EMC) and Safety perspective. CEVs include various types of machines including Compactor, Wheel Loader, Crane, Paver, Truck Crane, Cement Mixer etc. EMC requirements of all these types are internationally governed by ISO 13766-1, 2. This paper provides insights about various considerations to be taken during EMC Tests of each type of machines. It also includes guidelines related to antenna positioning, reference point calculations, Narrow Band and Broad band considerations. It will also provide general EMC guidelines and precautions related to component selection and placement along with typical EMC
Yeola, Mayur, Shinde, Avinash
Analytical and Experimental Study of Cam Follower Wear in a Diesel Engine2026-26-0106To be published on 01/16/2026
The valve train system plays a critical role in the performance and longevity of internal combustion engines. This paper presents a comprehensive investigation into the performance and durability of valve train systems in diesel engines, uncovering significant findings during durability validation. Extensive durability evaluations were conducted, including valve train overspeed test cycles and fatigue test cycles, to simulate real-world scenarios and assess component resilience. This study focuses on wear patterns observed in the cam and follower arrangements, highlighting their critical influence on engine performance and lifespan. The research investigates the root cause of wear by analysing wear patterns and evaluating the kinematic and dynamic behaviour of the valve train system through analytical calculations. The impact of combustion forces, pushrod rotation at the hydraulic rocker arm, and follower rotation are also explored in depth. Leveraging insights from these evaluations
Roop Rai PE, Vishnu, singh, Shakti Kumar
Feasibility Study of Cylinder Deactivation (CDA) Technology for an Off-Highway Tractor Engine2026-26-0074To be published on 01/16/2026
Cylinder Deactivation Technology is explored as an effective mechanism for enhancing the fuel economy and reducing emissions in internal combustion engines. The current exercise focuses upon the feasibility of Cylinder Deactivation Technology on a 3-cylinder, 3.3-liter naturally aspirated water-cooled diesel engine from the off-highway tractor application. A meticulous 1D thermodynamic simulation with individual cylinders deactivated one by one, proved that deactivating the second cylinder yielded the most favorable fuel economy, emissions and engine balancing, particularly at the loads lower than 55% and engine speeds higher than 1600 rpm. Upon deactivating the cylinders at Top Dead Centre (TDC) and Bottom Dead Centre (BDC), it was concluded that the most effective deactivation point occurred at TDC, where the minimum air mass is trapped inside the cylinder. This resulted in a reduction of pumping losses by maximum 29% and an increase in brake thermal efficiency by maximum 4%, as
Choudhary, Vasu, SAINI, SANJAY, Mukherjee, Nalini, Nene, Devendra
Comprehensive evaluation and development of a single cylinder engine vehicle for refinement of NVH characteristics2026-26-0308To be published on 01/16/2026
The scale of worldwide population presents its own set of difficulties, especially in densely populated cities. Almost every individual has some form of personal transport, which leads to congestion and limited parking space. Automotive manufacturers are scaling down the size of vehicles to resolve these issues to some extent. This paper is based on the NVH development of a single-cylinder diesel engine vehicle. It provides an insight into the comprehensive vehicle level NVH refinement approaches adopted. The NVH characteristics of the benchmark two-cylinder diesel and baseline vehicle were measured and analyzed for target setting. The performance of each subsystem, such as engine mounting, vehicle structure, intake and exhaust, was evaluated, and gap analysis was performed against set targets. It was found that the engine mounting system and vehicle structure were inefficient in isolating the excitation forces. The design and location of the mounting system was evaluated using CAE and
Ghale, Guruprasad Chandrashekhar, Baviskar, Shreyas, Bendre, Parag, Kamble, Pranit, Bhangare, Amit, THAKUR, SUNIL, Kunde, Sagar, Wagh, Sachin
Optimization of a Positive Displacement Type Supercharger Using Response Surface Modeling (RSM)2026-26-0429To be published on 01/16/2026
Air suction in a naturally aspirated engine is a crucial influencing parameter to dictate the specific fuel consumption and emissions. For a multi-cylinder engine, a turbocharger can well address this issue. However, in a single or two-cylinder engine, the usage of turbocharger is not recommended, due to the lack of availability of continuous exhaust energy pulses. A supercharger solution comes handy in this regard for a single or two-cylinder engine. In this exercise, we explore the possibility of the usage of a positive displacement type supercharger, to enhance the air flow rate of a single cylinder, naturally aspirated, diesel engine for genset application, operating at 1500 rpm. The supercharger parametric 3D CAD model was prepared in Creo, with (a) Generating radius, (b) depth of blower and (c) clearance between lobes & lobe and casing, being treated as three parameters. The optimum supercharger design was expected to (a) generate a boost pressure of minimum 0.4 bar (gauge), (b
Satre, Santosh Dadasaheb, Mukherjee, Nalini, Rajput, Surendra, Nene, Devendra
COMPARITIVE STUDY OF HYDROGEN INTERNAL COMBUSTION ENGINE PERFORMANCE FOR PORT FUEL INJECTED AND DIRECT INJECTED TECHNOLOGY ROUTES USING 1D SIMULATION2026-26-0250To be published on 01/16/2026
Hydrogen Internal Combustion Engine (HICE) has the promise of zero carbon solution for the mobility industry. The key beneficiary would be the medium and heavy-duty segment of transportation which are not likely to adapt the battery electric or fuel cell electric solution in the immediate term. This particular segment of engines need high low end torque, peak torque and rated power which cannot be compromised. Additionally, a competitive thermal efficiency w.r.t base diesel engines would be advantageous. Direct Injection (DI) of hydrogen gives higher specific power and thermal efficiency as compared to Port Fuel Injection (PFI). This study focuses on the performance characteristics of these technology routes to aid in the HICE development process. Current work involves the use of 1-D thermodynamic simulation using GT-Power for modeling the performance of HICE. Both predictive and non-predictive methodologies of modeling the combustion were employed. Initially, the model validation of
Parthiban R, Varun, Karthikeyan, K R, Narayana Reddy, J, Paramasivam, Prakash, Manjunath, M, Kumar D, Kishore, N R, Varatharaj, Suresh, K, G, Yogesh Bolar, Sadagopan, Krishnan, Pandey, Sunil Kumar
Development of a CNG-Diesel Dual Fuel Tractor with Mechanical Fuel Injection System2026-26-0114To be published on 01/16/2026
Identification of renewable and sustainable energy solutions remains a key focus area for the engine designers of the modern world. An avenue of research and development is being vastly dedicated to propelling engines using alternate fuels. The chemistry of these alternate fuels is in general much simpler than fossil fuels, like diesel and gasoline. One such promising and easily available alternate fuel is compressed natural gas (CNG). In this work, a 3-cylinder, 3-liter naturally aspirated air-cooled diesel engine from the off-highway tractor application is converted into a CNG Diesel Dual fuel (CNG-DDF) engine. A comparative performance shows that the thermal efficiency is up to 5% lower with CNG-DDF with respect to diesel. However, it has shown the benefit of 44% in Particulate Matter (PM), while retaining the same NOx + NMHC levels as baseline diesel engine. The cycle average CO emission was found to increase by 40% simultaneously, which has been controlled by an oxidation catalyst
Choudhary, Vasu, Mukherjee, Nalini, KUMAR, SANJEEV, Tripathi, Ayush, Nene, Devendra
REPLACING DIESEL ENGINES WITH CNG ENGINES – IMPACT ON EMISSIONS, BASED ON CHASSIS DYNAMOMETER TESTS OF MEDIUM AND HEAVY-DUTY BUSES2026-26-0127To be published on 01/16/2026
Abstract This paper compares carbon dioxide, carbon monoxide, methane and nitrogen oxide emissions from medium and heavy-duty buses using diesel, diesel-hybrid, and CNG powertrains. Comparisons are made using results from chassis dynamometer-based tests with driving cycles intended to simulate a wide range of operating conditions. Tail pipe emissions are measured by diluting the vehicle exhaust in a full-scale dilution tunnel by mixing with conditioned air. Samples are drawn through probes of raw exhaust, diluted exhaust and measured using laboratory grade emission analyzers. Emissions measurements include carbon dioxide, carbon monoxide, nitrogen oxides, and hydrocarbons including methane. Fuel consumption for liquid fuels is measured using weighing scales, while a gas flow meter is used for measuring CNG. Experimental data from 20 buses tested on a chassis dynamometer over the last 8 years is analyzed and a comparison of results from similar buses but with the differently fueled
Iyer, Suresh
Evaluation of Intercooler Effectiveness with No Fan, Single Fan, and Dual Fan: A Simulation and Experimental Study2026-26-0579To be published on 01/16/2026
Turbochargers play a crucial role in modern engines by increasing power output and fuel efficiency through intake air compression, thereby improving volumetric efficiency by allowing more air mass into the combustion chamber. However, this process also raises the intake air temperature, which can reduce charge density, lead to detonation, and create emissions challenges-such as smoke limits in diesel engines and knock in gasoline spark-ignited (GSL) engines. To mitigate this, intercoolers are used to cool the compressed air. Due to packaging constraints, intercoolers are typically long and boxy, limiting their effectiveness, especially at low vehicle speeds where ram air flow is minimal. This study investigates the use of auxiliary fans to enhance intercooler performance. Two methodologies were adopted: 1D simulation using GT-Suite and experimental testing on a vehicle under different fan configurations-no fan, single fan, and dual fans (positioned near the intercooler inlet and outlet
PATRA, SOMNATH, HIBARE, NIKHIL, Ganesan, Thanigaivel, Gharte, Jignesh Rajendra
1D Simulation Approach for Common Rail Injection Systems for a Marine 2 Stroke Diesel Engine2026-26-0395To be published on 01/16/2026
This study presents a comprehensive 1D simulation approach of an automotive solenoid-based diesel fuel injector and a common rail injection system for a marine engine using Simcenter AMESim. The injector model was developed to analyse the injection rate and total injected fuel at various solenoid actuation durations (1.2 ms and 2.0 ms) and common rail pressures. The experimental results from a well-established research study are used for validating the simulation results of the solenoid-based injector. The model demonstrates strong agreement at higher rail pressures (above 1000 bar) and solenoid actuation times. Building on this validated injector model, a detailed marine common rail system was developed incorporating key hydraulic components: a check valve to maintain pressure inside the rail, flow limiting valves to prevent overpressure in the fuel injector, and a combination pressure relief valve. The simulation was used to study rail pressure dynamics at full engine load for
Bhoware, Yash, Pise, Uday, Saha, Dipta, Gaikwad, Nilesh
Combustion noise quality improvement in a common rail Diesel Engine at Low idle for Agriculture Tractor2026-26-0329To be published on 01/16/2026
Vehicle level NVH performance plays major role in customer comfort criteria. Tractor low idle rpm Sound Quality can be one of the parameter which influences customer purchasing decision based on comfort criteria. Modern diesel engines with stringent emission norms together with fuel economy requirements pose challenges to noise control. Common rail engine technology has advantage of precise fuel delivery and combustion control which needs optimization to achieve the conflicting requirements of noise, emission and fuel efficiency. Engine noise at low idle condition is dominated by combustion noise which depends on rate of pressure rise inside the cylinder during combustion. The important parameters which influence cylinder pressure rise are fuel injection timing, pilot injection quantity and its separation, rail pressure and EGR valve position. The study is carried out to understand which combustion parameter is most influencing to achieve better sound quality of engine. Taguchi design
p, Priyadarshan, Chavan, Amit, A, Kannanswamy, Patil, Sandeep, Chaudhari, Vishal V
Optimizing Diesel Engine Performance through Parametric Study of Fuel Injector Configurations for Enhanced Sustainability2026-26-0402To be published on 01/16/2026
The pursuit of sustainable transportation solutions requires continuous improvement in engine efficiency and performance. This study presents a comprehensive parametric analysis of high-horsepower diesel engine combustion modeling, focusing on fuel injector configurations to optimize power density and overall engine efficiency. The model was first validated with experimental data. Based on the validated model, a series of Design of Experiments (DoE) simulations were conducted, examining four distinct fuel injector hole configurations, each with four different spray inclusion angle (umbrella angle) variations. The set of different fuel injector configurations was selected through benchmarking analysis. The primary objective was to identify the most effective injector design for improved combustion characteristics and engine performance. Upon determining the superior configuration, further simulations were performed with increased injector throughflow to fine-tune the optimal design
Ailaboina, Akhil, Gandhi, Naresh, Marwaha PhD, Akshey, G, Suwarna, Chogule, Vijay, Bhat, Vishal
Optimizing Diesel Emission Controls through Advanced Software techniques to improve Diesel Oxidation Catalysts efficiency2026-26-0061To be published on 01/16/2026
After the implementation of BS VI emission standards, effective exhaust after-treatment has become critical in minimizing harmful emissions from diesel engines. One significant challenge is the accumulation of hydrocarbons (HC) in the Diesel Oxidation Catalyst (DOC). Certain hydrocarbons may adsorb onto the catalyst surface yet remain unreactive, leading to potential operational inefficiencies. This phenomenon necessitates the desorption of unreactive hydrocarbons to allow space for more reactive species, thereby enhancing oxidation efficiency and overall catalyst performance. The process of desorption (DeSorb) is vital to maintaining the balance of reactive hydrocarbons within the DOC. When a vehicle is idling or low temperature duty cycles, unburnt fuel produces hydrocarbons that accumulate in the DOC. Upon acceleration, these hydrocarbons can lead to an uncontrolled rise in temperature, resulting in DOC push-out, catalyst damage, and downstream impacts on the Diesel Particulate
K, Sabareeswaran, K K, Uthira Ramya Bala, k, Janarthanan, A, Ravikumar, YS, Ananthkumar
Material Compatibility Studies of Ethanol Blended Diesel2026-26-0129To be published on 01/16/2026
The Government of India has mandated biofuel blending in automotive fuels to reduce crude oil imports and support the national economy. As part of this initiative, Oil Marketing Companies (OMCs) have begun nationwide blending of E20 fuel (20% ethanol in petrol). Ethanol supply is expected to exceed demand by the end of 2025 due to initiatives like the Pradhan Mantri JI-VAN Yojana (ethanol from waste grains). Alternative applications for ethanol are being explored; one promising approach is its use as a co-blend with diesel fuel. However, ethanol’s low cetane number and poor lubricity present challenges for direct use in diesel engines without modifications. This study explores ethanol diesel (ED) blends for unmodified diesel engines. ED blends demonstrated reduced emissions while maintaining performance comparable to conventional diesel. To further address concerns related to materials compatibility of ED blends with fuel system components, particularly plastomers (e.g., hoses, seals
Johnpeter, Justin P, Chakrahari, Kiran, Chakradhar, Maya, Arora, Ajay, Prakash, Shanti, Pokhriyal, Naveen Kumar
Methodology for Reducing Engine-Radiated Noise in Tractors2026-26-0068To be published on 01/16/2026
Engine radiated noise has complex behavior since the diesel engine assembly comprises several components with varied dynamic speeds. The engine noise performance for the open station tractor is a crucial contributor to noise and needs to be optimized. Various engine noise sources have been researched, including structural like the engine block, intake, exhaust, and timing gears. Reducing noise in diesel powertrains by structural improvements entails limiting vibrations and preventing noise transfer from the engine. This can be accomplished by increasing the rigidity of the engine block and other structural components, as well as optimizing structural designs. Local adjustments to structural components have become a significant strategy for reducing noise and vibration problems. Design enhancements in structural components can be predicted and optimized for NVH. NVH testing helps validate changes in engine structure stiffness and assess acoustic improvements. Coupled with simulations
Kamble, Pranit, Baviskar, Shreyas, Ghale, Guruprasad, Chatterjee, Dipankar, Prabhakar, Shantanu, dhobale, Vishwajeet, Bendre, Parag, Thakur, Sunil, Kunde, Sagar
Development of above 500 kW Diesel Engine & After treatment System to meet CPCB-IV+ Emission Norms2026-26-0234To be published on 01/16/2026
The CPCB-IV+ emission compliance for genset application is applicable with effect from 1st July 2023 as per as per GSR 804(E). The CPCB-II to CPCB-IV+ changeover in very stringent in emission front by almost 90 % emission reduction. It's a significant advancement in environmentally sustainable powertrain technology. To meet the CPCB-IV+ Emission, combustion development & ATS technology plays an important role. First is the base engine need to optimize enough with combustion & associated parts. Second is the after treatment system which will carry the battle further to the engine emission with 10% minimum engineering target. This paper present the systematic approach followed to meet CPCB-IV+ emission norms for upgradation of 21 liter TCIC engine for the power range (56 <P ≤ 560). Here the challenge is that we don't want to major changes in the existing CPCB-II FIE recipe & meet the CPCB-IV+ emission with ECU calibration & ATS system calibration with its potential. Here interesting
RANE, Vikas, Jagtap, Shailesh, Gothekar, Sanjeev, Pawar, Narendra V, Khedkar, Prasad, KAGADE, SAMADHAN, Kendre, Mahadev, G Bhat, Prasanna, Thipse, S
Experimental Study of Port Water Injection System on Single Cylinder Diesel Engine Performance and Exhaust Emission2024-32-002504/18/2025
Vehicle emission standards have become more and more stringent and have driven the development of advanced engine design with low-cost emission control technologies. For small diesel engine which is used in three-wheel (3W) passenger and load carrying vehicles, it was major task to improve lower engine rpm torque and performance to comply with stringent exhaust emissions standard as well, especially for Oxides of Nitrogen (NOx) and Particulate Matter (PM) emissions. Bharat Stage (BS) VI emission standards for three-wheel vehicles was implemented from April 2020 onwards in India. Water injection technology has proven advantageous for low-cost solution with Mechanical fuel injection system on small diesel engines, Intake port water injection is the easiest method to introduce water to engine cylinder, which calls for minimal modification of existing engine structure. In the present study 435cc naturally aspirated DI Diesel engine used for three-wheel vehicle was explored by adding water
Syed, Kaleemuddin, Chaudhari, Sandip, Khairnar, Girish, Katariya, Rahul, Jagtap, Pranjal, Bhoite, Vikram
Calculation of Airflow through the Air Cycle Technology’s Turboexpander and Its Effects on a Diesel Engine—Part I2025-01-502303/31/2025
Amidst escalating climate change, the sustainability of internal combustion engine (ICE) vehicles, particularly in heavy transport, remains a critical challenge. Despite emission reductions from 1990 to 2020, ICEs, particularly diesel engines in Europe, continue to pose environmental challenges, notably in nitrogen oxide (NOx) emissions. This study proposes a novel solution to address the problem of NOx emissions by incorporating Air Cycle Technology’s (ACT) turboexpander into diesel engines. Acting as a second-stage compressor, intercooler, and expander, the turboexpander aims to lower intake air temperature, thereby mitigating NOx formation. The study utilizes a 4.4-l JCB-TCA-74 turbocharged diesel engine retrofitted with the ACT turboexpander as the experimental platform. The methodology involves using empirical formulae to calculate the key parameters of engine airflow for a standard turbocharged diesel engine followed by repeating the calculations for the same engine fitted with a
Fayaz, Farheen, Brace, Jordan, Allport, John, Javanbakht, Gina
Mitigating Carbon Dioxide Emissions in Diesel Engines through the Application of Physical Adsorbents2025-01-500802/13/2025
Graphical Abstract Abstract The world is targeting zero-emission standards by promoting flexi-fuel-based vehicles. In the automotive industry, IC engine-powered vehicle has a good market. Either IC or flexi-fuel engines are considered the safest mode of transport, one tedious problem needs to be addressed is their toxic exhaust emissions from those engines. However, there are many aftertreatment systems available to control HC, CO2, NOx, and PM emissions. To control CO2 emissions there is no aftertreatment system available. Physical adsorbents such as activated carbon and zeolite are going to be used in this work to reduce emissions from exhaust gases. Zeolite has a greater affinity toward NOx emission, and activated carbon has greater potential to capture HC and carbon dioxide emissions. Initially computational studies were carried out to evaluate back pressure developed in adsorbent chamber. Analysis was carried out by varying conical length of the adsorbent chamber (68 mm, 75 mm
Subramanian, MohanKumar, Muthiya, Solomon Jenoris, Pachamuthu, Senthilkumar, Naveena, B. E., Divya, G. S., Praveen Kumar, M. V.
Improving the Carbon Footprint of Long-Haul Trucks Running on First-Generation Biodiesel2025-01-500701/27/2025
Lowering carbon emissions from road-based transport is required to achieve climate targets. In addition to passenger cars, long-haul trucks contribute more than one-third of on-road generated carbon emissions. Therefore, this sector has great potential to reduce such emissions. Numerous options including electrified drivetrains are possible. Nevertheless, the existing fleet of trucks powered by conventional diesel engines also needs to be addressed. Additionally, a ramp-up of green electricity and charging infrastructure is required to ensure carbon-neutral and reliable transport. Heavy-duty diesel engines are typically suitable for use with first-generation biofuels. However, operational restrictions, such as shorter oil drain intervals are mandatory for users. In the case at hand, the oil change was mandatory after only 30,000 km when pure biodiesel (B100) was used instead of 120,000 km when operating on conventional, mineral oil-based diesel. These boundaries counter efforts to
Rohbogner, Christoph J., Heine, Carsten
TitleAIRS12242024 (Current)12/24/2024
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A-20A Crew Station Lighting
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A-6 Aerospace Actuation, Control and Fluid Power Systems
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A-6 Aerospace Actuation, Control and Fluid Power Systems
TTAIR12092024 (Current)12/09/2024
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A-6 Aerospace Actuation, Control and Fluid Power Systems
On-Board Fuel Sensing for UAS and Ground Vehicle Applications2024-01-412809/16/2024
Abstract The variability in fuel, particularly for fuel blends containing sustainable aviation fuels (SAFs), emphasizes the importance of understanding fuel properties for optimizing engine performance. This paper introduces spectroscopic fuel sensors capable of real-time estimation of jet fuel properties, mainly derived cetane number (DCN). While initially developed for unmanned aircraft systems (UAS), the paper explores their potential in ground vehicle applications: enhancing engine performance through sensing for feed-forward control and fuel property monitoring at fuel depots. The fuel sensing technologies are based on spectroscopic techniques coupled with machine learning (ML) approaches. The combination of these techniques demonstrates a promising solution for a wide spectrum of fuel applications.
Patel, Dev B., Sutar, Ashish, Abraham, Abhinav, Ambre, Dhananjay, Brezinsky, Kenneth, Lynch, Patrick T., Okada, Haruna, Stafford, Jacob M., Miganakallu, Niranjan, Sanders, Scott, Rothamer, David, Mayhew, Eric, Kim, Kenneth S.
Physics Informed Machine Learning for Advanced Diagnostics & Prognostics of Ground Combat Vehicles2024-01-408909/16/2024
Abstract We introduce novel approaches utilizing Physics Informed Machine Learning (PIML) for advanced diagnostics & prognostics of ground combat vehicles (CV). Specifically, we present the development of a PIML model designed to predict the health of engine oil in diesel engines. The condition of engine oil is closely linked to engine wear, thus serving as a crucial indicator of engine health. Our model integrates a physics-based simulation of engine wear in diesel engines, leveraging a time history of engine oil viscosity and engine speed as key input parameters. Furthermore, we conduct uncertainty quantification to assess the impact of varying parameters on engine oil health prediction. Additionally, our model demonstrates the capability to enhance low-fidelity physics models through the integration of a limited set of experimental data. By combining data-driven techniques with physics-based insights, our approach offers enhanced diagnostics and prognostics capabilities for ground
Betts, Juan F., Alizadeh, Arash
Influences of Lubricant Viscosity and Metallic Content on Diesel Soot Oxidation Reactivity2024-01-508408/23/2024
This study examined the effects of lubricant viscosity and metallic content on the oxidation reactivity of diesel particles. In the first part, the factors affecting thermogravimetric analysis (TGA) experiments was discussed and confirmed. The influences of initial soot mass, heating rate, and airflow rate on soot oxidation rate and experimental reproducibility were investigated to develop an optimized TGA method. On the basis of these experiments, an initial soot mass of 2.0 mg, airflow rate of 4.8 L/h, and heating rate of 2.5°C/h were used for all subsequent TGA tests. It could be found that the TGA experiments had high repeatability, and the differences were less than 0.1%. In the second part, a four-cylinder diesel engine was lubricated with seven kinds of lubricant with different viscosity and metallic content by the use of viscosity index improver (VII), antioxidant and corrosion inhibitor (ACI), and ashless dispersant (AD). Particle samples were subjected to TGA to test their
Meng, Hao, Yang, He, Zhang, Weili, Xing, Jianqiang, Xu, Yan, Wang, Yajun
QA Test for CSP-70370530202405/15/2024
QA Test
Airlines Electronic Engineering Committee
Control Law for Fast, Non-Ringing Transients for Direct Injector Needle Actuators and Other Dynamic Systems.2024-01-500701/22/2024
This paper discloses the simultaneous and interdependent development of an actuator and its novel control law. Magnetostrictive alloy terfenol-d offers high energy density. When packaged properly, quantum mechanics within terfenol-d maintains its performance. The novel control law tames and directs its untapped potential. Therefore, terfenol-d can provide lifetime direct operation of the needle in an injector for a compression-ignition engine, potentially improving emissions, efficiency, fuel flexibility, and combustion noise. The novel control law yields a custom forcing function for desired boundary conditions such as either non-ringing or deliberately ringing transients for this actuator as well as other non-magnetostrictive dynamic systems. The two key characteristics that enable such a custom forcing function are to (1) use the Bright Principle of modeling all energy terms and (2) setting up a specific polynomial to solve for the desired boundary conditions for a particular
Bright, Charles B.
Experimental Investigation of Effect of Various Diesel – Ethanol Blends on in-use Multi-Cylinder Engine Performance and Emission2024-26-007501/16/2024
At present, In India B7 (blend of bio-diesel 7% by volume in diesel) is notified and permitted to used in diesel engines. An alternative fuel for diesel has become essential due to the depletion of fossil fuel reserves and strict emission standards. Yet, given the characteristics of diesel, there is no direct renewable alternative fuel that can completely replace diesel. Thus, replacing some of the diesel with ethanol could be one of the options. In this study, the impact of various diesel-ethanol blends, including ED5, ED10, ED15, and ED20, was examined on two multi-cylinder engines in operation of varying vintages. The two engines under consideration complied with CPCB-I and CPCB-II, which is an Indian legal requirement for stationary Genset engines. For both engines, a 5-mode steady state test cycle was considered. For each mode, the engine's performance characteristics, including power, torque, and BSFC, were tested and described. Also, the emission pollutants such as CO, HC, NOx
Sonawane, Shailesh Balkrishna, Sekhar, Ravi, Warke, Arundhati, Thipse, Sukrut S, Rairikar, Sandeep, Sutar, Prasanna S, Jadhav, Ajnkya
Exhaust After Treatment Solution for H2-ICE for selective NOx removal in the presence of high amount of water content2024-26-014601/16/2024
Alternate fuels, potential substitute for fossil fuels, found traction in recent times owing to global warming. Globally, especially the countries in NA and Europe are fast implementing alternate fuels to reduce carbon footprint and for creating sustainable environment. India too has promised to cut down emissions and become net neutrality by 2070. One of the alternate fuels which gained importance recently is Hydrogen fuel. With the announcement of National Hydrogen Mission by the Government of India in 2023, there has been an increased attention on the hydrogen fuel-based mobility. Technologies like H2-Fuel cell and internal combustion engine (H2-ICE) are finding wider acceptance depending on the application and both offer an opportunity to meet targets of reduced carbon footprint in India and reduce reliance on fuel imports. Key advantage of H2-ICE is with little modification on conventional ICE the transition can happen and move towards net zero emission neutrality. However, this
Srisailam, Shravan Kumar, Patchett, Joe, Wu, Ralph, wang, Lu, Shah, Sandip, Tang, Weiyong
Effect of Diesel-Ethanol Blends on the Performance and Emissions of a CI Diesel Engine Suitable for Stationary Application Rahul Garg1, Nalini Kanta Mukherjee2, Chithra V.1, Vasu Choudhary2, Bharat Newalkar1, Devendra Nene2, Manoj Kusumba2 1 Bharat Petroleum Corporation Ltd., Greater Noida, UP, 201306 2 TAFE Motors and Tractors Ltd., Alwar, Rajasthan, 3010012024-26-007801/16/2024
Diesel engines are primarily used in the power generation sector owing to their characteristics of high efficiency and power, but account for higher emissions, mainly NOX and PM. Ethanol being a bio-based alternate fuel, holds the potential to be one of the most promising fuels for blending with diesel for emissions reduction, primarily due to its oxygenated nature, which results in a lower carbon content than diesel. In this study, four different ethanol-diesel blends have been developed for investigation (a) 5% (v/v) ethanol/diesel blend (E5D95), (b) 10% (v/v) ethanol/diesel blend (E10D90), (c) 15% (v/v) ethanol/diesel blend (E15D85) and (d) 20% (v/v) ethanol/diesel blend (E20D80). Additives and couplers were developed, as well, to address the problem of corrosion, cetane number reduction and blend stability. A detailed physico-chemical characterization was performed to measure various critical properties (density, cetane number, calorific value, flash point, etc.) of various diesel
Garg, Rahul, Mukherjee, Nalini, Viswanath, Chithra, Newalkar, Bharat
Industrialization of the Commercial Hydrogen Engine till 20252024-26-016701/16/2024
India striving for carbon neutrality influences futures powertrain architecture of commercial vehicles. The use of CO2-free drives as battery electric have been demonstrated for various applications. The productivity still is a challenge due to missing high power charging infrastructure or limited range. This draws the attention to the use of sustainable fuels due to lower refueling times. The hydrogen engine got highest attention in the last couple of years. For markets as the EU the driver for hydrogen is the CO2 emission reduction, whereas for markets as India hydrogen offers the additional opportunity for more independence from fossil imports. Different OEMs all over the world have converted diesel engines to hydrogen operation with strong focus on performance and emission demonstration, so far with limited technology readiness of different key components. As of a strong market pull, AVL will show how to ensure SOP readiness in 2025 by effective use of simulation, verification
Arnberger, Anton
Structural development and improvement of SCR Assembly design for Exhaust After Treatment System of a Construction Equipment off highway Vehicle2024-26-009101/16/2024
Construction equipment off highway vehicles are heavy industry vehicles that run on diesel engines. To meet the CEV BS-IV emission norms, these engines have the Exhaust After Treatment System (EATS) which includes two primary subassemblies, i.e., a Diesel Oxidation Catalyst (DOC) subassembly to reduce the HC and CO emissions and a Selective catalytic Reduction (SCR) subassembly to reduce NOx emissions. Because of the excessive vibrations in the engine and continuous heavy-duty usage of the Construction equipment, structural failures leading to excess pollution and consequential functional failure are reported in the field. Hence, understanding the effect of engine vibrations and proposing a cost-effective solution is paramount in designing the EATS system including the SCR assembly. A field-testing failure of BS-IV CEV SCR assembly has been taken in consideration for this study. Several use-cases were simulated for the baseline design using real world acceleration data and Frequency
Rahman, Shahzer, Chakraborty, Abhirup, Perumal, Solairaj, Redkar, Dinesh, Usulamarthi, Ramwarun, Singh, Rajendra
Cost Effective Pathways Toward Highly Efficient and Ultra-Clean CI Engines, Part I: Combustion System Optimization2024-26-003701/16/2024
Following global trends of increasingly stringent greenhouse gas (GHG) and criteria pollutant regulations, India will likely introduce within the next decade equivalent Bharat Stage (BS) regulations for Diesel engines requiring simultaneous reduction in CO2 emissions and up to 90% reduction in NOx emission from current BS-VI levels. Consequently, automakers are likely to face tremendous challenges in meeting such emission reduction requirements while maintaining performance and vehicle total cost of ownership (TCO), especially in the Indian market which has experienced significant tightening of emission regulation during the past decade. Therefore, it is conceivable that cost effective approaches for improving existing diesel engines platforms for future regulations would be of high strategic importance for automakers. In this first of a two-part article, cost effective means of improving the combustion process in a Diesel engine to reduce engine-out emissions, specifically of NOx and
Shah, Ashish, Kumar, Praveen, Sari, Rafael, Cleary, David, Gothekar, Sanjeev, Thipse, Sukrut S
The effect of different Air Path based ATS thermal management strategy on a Non- EGR Medium Duty Diesel Engine’s performance and emissions.2024-26-003801/16/2024
The effect of different Air Path based ATS thermal management strategy on a Non- EGR Medium Duty Diesel Engine’s performance and emissions. Ajeet Kumar Sharma AVL Technical Center Pvt. Ltd. Abstract: In view of BS6.2 emission norms implementation for medium duty diesel engine, the tail pipe emissions are not only confirmed in test bed conditions but also in real driving condition including different combinations of ambient temperature and pressure. In modern non-EGR engine the Engine out emissions especially NOx emission is higher compared to EGR engine, therefore the tail pipe emissions are solely depending on conversion efficiency of After Treatment System (ATS). Hence meeting the stringent tail pipe emission, quick heating of ATS required. It became more challenging with a WHTC Cycle, where beginning of the cycle is not only having low load engine operations, but also cold ATS system followed by cold soaking. Further addition of DOC (Diesel oxidation Catalyst), DPF (Diesel
Sharma, Ajeet Kumar, Kreuzig, Gerhard, Gupta, Ayush, Goyal, Dinesh, Garg, Varun
Engine Modelling with Smart Online DoE2024-26-033801/16/2024
The implementation of TREM/CEV 5 emission norms on farm equipment will bring in cost pressure due to the need for exhaust after treatment systems. This cost increase needs to be reduced by bringing in more efficient and effective processes to shorten the development phase and to provide better fuel efficiencies. In this work ETAS ASCMO Online DoE with Constraint Modelling (ODCM) to execute smart online DoE on a new common rail diesel engine with EGR, whose exact bounds of operation was not available. A Global test plan with ASCMO Static was created without much focus on detailed constraints of engine operation, other than the full load curve. The parameters which were selected were Speed, Torque, Rail Pressure, Main Timing, EGR Valve Position, Pilot Separation and Quantity and Post Quantity and Separation. For these parameters, the safe operating bounds were not available. This ASCMO Static test plan is automated and executed on engine test cell with ETAS INCAFlow. ODCM at each step
Paulraj, Lemuel Srinivasan, Varsha, Anuroopa, Karadi, Subramanya, KUMAR, DEVENDRA
Virtual Test Bed (VTB) based Engine Calibration: Unique approach to ensure engine component protection & to meet WNTE in different environment condition for Medium Duty Diesel Engine2024-26-004501/16/2024
In this paper a VTB (Virtual Test Bed) based approach were used to virtually calibrate the medium duty diesel engine for component protection in different combination of environment pressure and temperature, also to calibrate thermal requirement to ensure sufficient heating of ATS (After Treatment Systems) to reduce tail pipe emission. In view of BS6 emission norms implementation, the emissions are not only confirmed in standard condition but also in non-standard condition including different combinations of ambient temperature and pressure especially in NOx emission in WNTE cycle. However, achieving the emissions in different environment condition requires physical emission calibration in such conditions. Hence engine must be calibrated in climatic test chambers to ensure emission in different altitude condition and to save the time. But these test beds are quite expensive hence minimum time of these test bed preferred to save calibration cost. Hence VTB based calibration were done
Sharma, Ajeet Kumar
Development of Transmission adaptor for diesel engine application2024-26-033601/16/2024
Transmission adapter is solid, located on cylinder block , on which sits the transmission housing. The function of a flexplate is to provide a mounting point for a torque converter which is used to couple the engine and transmission together when an automatic transmission is used. Transmission adapter provide access for torque convertor and flexplate assembly and protect the flexplate from external environment. Transmission adapter is also support and locate the starter. This study deals with different alloy grade material use, improvement in process to reduce porosity. Porosity observed in first samples of the proposed grade material. The study represents investigation of Transmission adaptor porosity root cause. This also included visual observation, radiography -X ray testing , analysis,3D scan, dimensional inspection, chemical analysis and comparison, tensile testing, truck testing validation tasks. Make sure critical parameter of the clearance meet between flexplate and
Karale, Pranjali
Failure Analysis and Design Improvements for Ductile Cast Iron Multi-Piece Exhaust Manifold from Medium Duty Diesel Engine2024-26-033501/16/2024
Exhaust manifold in engine is used to transfer the hot exhaust gas from cylinder head to the turbocharger with minimum pressure loss and to support the turbocharger assembly. This puts manifold under intense thermal and mechanical loading and makes the design very complex. While designing the manifold, resonance of the system must be avoided, and thermo-mechanical fatigue life expectations must be met. Different engine applications would call for multiple turbocharger configuration and orientations to be considered in the design layout for system level resonance assessment. This paper talks about the failure investigation of the manifold which was designed for High mount rear out (HMRO) turbo orientation and then used with high mount front out (HMFO) layout in road miller application resulted into the manifold failures. Root cause identified was Mechanical fatigue caused by resonance vibration at machine operating modes in the presence of very high mean stress from thermal expansion of
Kale, Pradnya, Potdar, Vivek, Thakur, Anil Ganeshsingh, Paygude, Sachin
Experimental And Numerical Investigation of a Single-Cylinder Methanol Port-Fuel Injected Spark Ignition Engine for a Heavy-Duty Applications.2024-26-007201/16/2024
With the increasing focus on reducing CO2 emissions to combat global warming and climate change, the automotive industry is exploring near zero-emission alternative fuels to replace traditional fossil-based fuels like diesel, gasoline, and CNG. Methanol is a promising alternative fuel that is being evaluated in India due to its easy transportation and storage, as well as its production scalability and availability potential. This study focuses on the retro-fitment solution of M100 (pure methanol) SI port-fuel injection (PFI) mode of combustion. A heavy duty single-cylinder engine test setup was used to assess methanol SI combustion characteristic. Lean operation strategy has been investigated. At lean mixture conditions a significant drop in NOX and CO emissions was achieved. The fuel injection techniques and the impact of exhaust gas recirculation (EGR) on the conventional stoichiometric combustion process is highlighted. Increase of the EGR ratio at stoichiometric operation led to 3
Singh, Inderpal, Güdden PhD, Arne, Raut PhD, Ankit, Emran, Ashraf, Dhongde PhD, Avnish, Sharma, Vijay, Wagh, Sachin
OIL AEROSOL EMISSION OPTIMISAITON IN HIGH POWER DIESEL ENGINE USING DEFLECTORS IN TURBO CHARGER OIL DRAIN CIRCUIT2024-26-004701/16/2024
Closed crankcase ventilation prevent harmful gases from entering atmosphere thereby reducing hydrocarbon emissions. Ventilation system carries blowby gases leaking through combustion process along with oil mist to Engine intake system. Major sources of blowby often occurs from leak in combustion chamber through piston rings, leaks from turbo shafts & valve guides. Oil mist carried away by blowby gases gets separated using filtration media. Fleece type separation media has high separation efficiency for particles above 10 microns. Efficiency drops if mist particle is below 10-micron size. Low size aerosol mist generally forms due to flash boiling on piston under crown area and on shafts of turbo charger due to high speeds combined with elevated oil temperatures. High power density diesel engine is taken for our study. It produces low particle size oil mist which contributes to aerosol emission of 3 gm/hr when operated at rated speed. Particle size measurement done using light refraction
M, Velshankar, Dharan R, Bharani, DHADSE, ASHISH, Permude, Ashok, Loganathan, Sekar
Weight and Drivetrain optimization via Fuel pump & Vacuum Pump drive by engine camshaft in a pushrod type valve actuated engine.2024-26-004601/16/2024
Optimizing weight, cost and friction is critically focused in most modern powertrains. Lesser components in drive trains makes the systems` lightweight and more efficient. This paper explains the idea of integrating a fuel pump and a vacuum pump drive system on to the main camshaft eliminating many rotating & static parts in a two valve per cylinder push-rod type actuated 4-cylinder diesel engine, thereby reducing overall weight, cost and drive losses. The modified camshaft will now drive oil pump, vacuum pump, fuel pump and valve train together. The existing camshaft is extended with a slot at one end and a three lobed cam made of higher grade material is press fitted on to the said portion with an additional journal bearing face added. Proposed camshaft design is evaluated for handling higher power transmission considering multiple drives are connected. Design verification simulations are run including High cycle fatigue, camshaft bearing EHD, Timing drive dynamics to ensure all
John, Shijino Shaji, Sasikumar, K
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