Browse Topic: On-board vehicle charging systems

Items (40)
ABSTRACT This paper presents a quantitative analysis and comparison of fuel economy and performance of a series hybrid electric HMMWV (High Mobility Multi-purpose Wheeled Vehicle) military vehicle with a conventional HMMWV of equivalent size. Hybrid vehicle powertrains show improved fuel economy gains due to optimized engine operation and regenerative braking. In this paper, a methodology is presented by which the fuel economy gains due to optimized engine are isolated from the fuel economy gains due to regenerative braking. Validated vehicle models as well as data collected on test tracks are used in the quantitative analysis. The regenerative braking of the hybrid HMMWV is analyzed in terms of efficiency from the kinetic energy at the wheels to the portion of regenerative power which is retrievable by the battery. The engine operation of both the series hybrid and conventional HMMWV are analyzed using a 2-D bin analysis methodology. Finally, the vehicle model is used to make recommendations on improving the fuel economy of the series hybrid as well as the conventional HMMWV.
Nedungadi, AshokMasrur, AbulKhalil, Gus
Accurate Pressure Control Based on Driver Braking Intention Identification for a Novel Integrated Braking System2021-01-01004/6/2021
With the development of intelligent and electric vehicles, higher requirements are put forward for the active braking and regenerative braking ability of the braking system. The traditional braking system equipped with vacuum booster has difficulty meeting the demand, therefore it has gradually been replaced by the integrated braking system. In this paper, a novel Integrated Braking System (IBS) is presented, which mainly contains a pedal feel simulator, a permanent magnet synchronous motor (PMSM), a series of transmission mechanisms, and the hydraulic control unit. As an integrative system of mechanics-electronics-hydraulics, the IBS has complex nonlinear characteristics, which challenge the accurate pressure control. Furthermore, it is a completely decoupled braking system, the pedal force doesn’t participate in pressure-building, so it is necessary to precisely identify driver’s braking intention. To improve the control accuracy of the system, this paper proposed a novel pressure control strategy based on driver braking intention identification. Firstly, the structure and working principle of the novel integrated braking system was introduced. Secondly, the driver's braking intention identification strategy was designed. Thirdly, Considering the nonlinear and dynamic characteristics of the system, a cascade closed-loop control strategy including a pressure loop by the feedforward-feedback method, a position loop by the sliding-mode control method, and current loop with friction compensation was proposed. Finally, based on dSPACE products, a hardware-in-the-loop (HiL) experimental bench was built for algorithm verification. The HiL experiment results show that the pressure control strategy has the advantages of accurate response, the braking system pressure follows the driver's expected pressure well.
Zhu, BingZhang, YihanZhao, JianChen, ZhichengJin, Wanli
Integrated Regenerative Braking System and Anti-Lock Braking System for Hybrid Electric Vehicles & Battery Electric Vehicles2020-01-08464/14/2020
This paper describes development of an integrated regenerative braking system and anti-lock brake system (ABS) control during an ABS event for hybrid and electric vehicles with drivelines containing a single electric motor connected to the axle shaft through an open differential. The control objectives are to recuperate the maximum amount of kinetic energy during an ABS event, and to provide no degraded anti-lock control behavior as seen in vehicles with regenerative braking disabled. The paper first presents a detailed control system analysis to reveal the inherent property of non-zero regenerative braking torque control during ABS event and explain the reason why regenerative braking torque can increase the wheel slip during ABS event with existing regenerative braking control strategies. Then, the regenerative brake control problem during ABS events is formulated with a unified control system architecture where the regenerative braking torque is coordinated with the friction braking torque of ABS system. An integrated closed loop based wheel slip control including both regenerative braking control loop and friction braking control loop during ABS event, referred to as RBS-ABS event control, is developed. The maximum regenerative braking is achieved and optimal vehicle braking performances and vehicle stability are maintained during ABS event. Finally, simulation tests are provided to illustrate RBS-ABS event control as an effective solution to satisfy desired wheel slip with the same level of stop distance in comparison with that of ABS control only while performing energy recuperation.
Yao, YixinZhao, YananYamazaki, Mark
Today, the contribution of the transportation sector on greenhouse gases is evident. The fast consumption of fossil fuels and its impact on the environment have given a strong impetus to the development of vehicles with better fuel economy. Hybrid electric vehicles fit into this context with different targets, starting from the reduction of emissions and fuel consumption, but also for performance and comfort enhancement. Lamborghini has recently invested in the development of a hybrid super sport car, due to performance and comfort reasons. Aventador series gearbox is an Independent Shift Rod gearbox with a single clutch and during gear shifts, as all the single clutch gearbox do, it generates a torque gap. To avoid the additional weight of a Dual Clutch Transmission, a 48V Electric Motor has been connected to the wheels, in a P3 configuration, to fill the torque gap, and to habilitate regenerative braking and electric boost functions. This paper discusses the usage of a control-oriented vehicle and powertrain model to analyze the performance of the first Lithium Ion Capacitor-based hybrid V12 by Automobili Lamborghini. The internal combustion engine, the gearbox, the LiC and the vehicle longitudinal dynamics models have been initially validated through the comparison with experimental data from chassis dynamometer testing, in addition to experimental results from specific components’ testing. As shown in the paper, the validated model has then been used to develop control strategies aimed at increasing comfort and performance, but also to expand the hybrid system capabilities by widening the LiC working range, and to study the possibility of implementing CO2 reduction-oriented control functions.
Franceschi, AlessandroCavina, NicoloParenti, RiccardoReggiani, MaurizioCorti, Enrico
Pressure Tracking Control of Electro-Mechanical Brake Booster System2020-01-02114/14/2020
The Electro-Mechanical Brake Booster system (EMBB) is a kind of novel braking booster system, which integrates active braking, regenerative braking, and other functions. It usually composes of a servo motor and the transmission mechanism. EMBB can greatly meet the development needs of vehicle intelligentization and electrification. During active braking, EMBB is required to respond quickly to the braking request and track the target pressure accurately. However, due to the highly nonlinearity of the hydraulic system and EMBB, traditional control algorithms especially for PID algorithm do not work well for pressure control. And a large amount of calibration work is required when applying PID algorithms to pressure control in engineering. In this paper, a fuzzy adaptive PI pressure control algorithm based on feed-forward is proposed to a novel self-designed EMBB mechanism, which is utilized to overcome the nonlinear pressure control problem when EMBB is in active braking and improve the control effect of PID algorithm. First, the structure of the EMBB system used in the paper and its working principle is presented. Second, this paper designs a two-layer control algorithm to implement the pressure control of EMBB. The upper layer is a pressure control loop using fuzzy PI algorithm based on feedforward, and the lower layer is a motor control loop composed of position loop and current loop. Finally, to verify the proposed control algorithm, a series of pressure tracking tests were performed under multiple operating conditions based on a real vehicle platform equipped with EMBB. The experimental results show that the proposed control algorithm can effectively enhance the accuracy of EMBB pressure control and its response speed during active braking compared with PID algorithm. Therefore, the proposed algorithm can effectively improve the effect of EMBB pressure control.
Yang, WeihongWu, JianHe, RuiZhu, BingZhao, JianChen, Zhicheng
Brake Power Availability Led Optimisation of P0 versus P2 48V Hybrid Powertrain Architectures2020-01-04394/14/2020
Through improving the 48V hybrid vehicle archetype, governmental emission targets could be more easily met without incurring the high costs associated with increasing levels of electrification. The braking energy recovery function of hybrid vehicles is recognised as an effective solution to reduce emissions and fuel consumption in the short to medium term. The aim of this study was to evaluate methods to maximise the braking energy recovery capability of the 48V hybrid electric vehicle over pre-selected drive cycles using appropriately sized electrified components. The strategy adopted was based upon optimising the battery chemistry type via specific power capability, so that overall brake power is equal to the maximum battery charging power in a typical medium-sized passenger car under typical driving. This will maximise the regenerative braking energy whilst providing a larger torque assistance for a lower battery capacity. Dynamic simulation models were developed using GT-DRIVE software, emulating a mid-sized car with a 48V battery, and different turbocharged gasoline engines with motor-generator unit positions along a drivetrain. The 1.3 kWh battery pack was developed using a 14 Ah Lithium Iron Phosphate cell arranged in a 14 series 2 parallel configuration. A fuel economy comparison was produced using the FTP, WLTP, and HEFET drive cycles. When the motor-generator unit was attached via a synchronous belt, a 10-17% fuel saving was achieved in the WLTP drive cycle. Comparatively, when placing the electric machine after the clutch in a “P2” position, a 17-21% fuel saving was attained. The energy loss analysis of both P2 and P0 configurations revealed up to 7% overall reduction in total energy losses for the P2 setup. This was despite an increase in the motor-generator unit and battery losses due to the extended use of both in the electric-only mode capability with the P2 layout.
Alnamasi, KhaledTerry, SimonLa Rocca, AntoninoCairns, Alasdair
Coordinated Control under Transitional Conditions in Hybrid Braking of Electric Vehicle2018-01-186910/5/2018
In the hybrid brake system of electric vehicle, due to the limitation of the motor braking force when the motor is at high speed and the failure of the regenerative braking force when the motor is at low speed, there are three transitional conditions in hybrid braking: the hydraulic brake system intervenes the braking, the hydraulic brake system withdraws the braking and the regenerative braking force withdraws the braking. Due to the response speed of the hydraulic system is slower than that of the motor, there is a large braking impact (the derivative of braking deceleration) in the transitional conditions of hybrid braking, which deteriorates the smoothness and comfort in braking. Aiming at the impact caused by the poor cooperation between the hydraulic braking force and the motor braking force, a coordinated strategy of double closed-loop feedback and motor force correction is proposed in this paper. The double closed-loop feedback strategy relies on the motor force to compensate the tracking error of hydraulic pressure of the hydraulic brake system. The purpose of the motor force correction strategy is to allow the motor to consistently have the compensation capability under all transitional conditions. Simulation and hardware in-loop test were carried out based on Integrated-electro-hydraulic brake system (I-EHB). The HIL test results show that the proposed strategy can greatly reduce the impact degree when the two kinds of braking force switch. The impact degree of hydraulic braking force intervention decreased from the initial 28.26 m/s3 to 18.39 m/s3, decreased by 34.9%, the impact degree of regenerative braking withdrawal reduced from the initial −60.94 m/s3 to 16.84 m/s3, reduced by 72.3%, which improved the comfort in vehicle braking and provided a reference for the practical application of the strategy.
Yu, ZhuopingShi, BiaofeiXiong, LuHan, Wei
Power systems are the core heartbeat of any advanced vehicle. Reliability and flexibility of these systems are of the highest priority. This innovation is a highly efficient and modular isolated bidirectional DC converter for battery energy applications that has been translated into high-priority NASA power system applications, demonstrating transferability, robustness, and scalability.
Braking Force Distribution and Coordinated Control Algorithm for Hybrid Electric Bus based on EBS2014-01-19084/1/2014
In order to improve the braking energy recovery and ensure the braking comfort, a new type of regenerative braking coordinated control algorithm is designed in this paper. The hierarchical control theory is used to the regenerative braking control algorithm. First, the front axle braking force and rear axle braking force are distributed. Then the rear axle motor braking force and mechanical braking force are distributed. Finally, the dynamic coordinated control strategy is designed to control pneumatic braking system and motor braking system. Aimed at keeping the fluctuation of the total braking force of friction and the regenerative braking force small during braking modes switch, a coordinated controller was designed to control the pneumatic braking system to compensate the error of the motor braking force. Based on Matlab/Simulink platform, a parallel hybrid electric bus simulation model with electric braking system (EBS) was established. Then the simulation in different operating conditions was used to analyze the braking energy utilization and the braking performance based on the simulation model. Simulation results show that the proposed coordination regenerative braking control algorithm can effectively reduce the vehicle braking force error and improve the vehicle braking comfort. At the same time, the breaking energy recovered by the coordination regenerative braking control algorithm is nearly identical with the energy recovered by the biggest energy recovery control strategy.
He, RongZheng, HongyuZong, Changfu
Regenerative Braking Systems for Electric Driven Vehicles: Potential Analysis and Concept of an Adaptive System2013-01-20659/30/2013
Electric driven Vehicles (EV) can help reduce CO2 emissions caused by traffic. High acquisition costs and the limited driving range of electric vehicles are their major drawbacks. In the last few years many efforts in research have been made to increase the usability of EV's. A Battery Electric Vehicle (BEV) consists mainly of an electric motor and a battery. Both components allow regenerative braking, where kinetic energy can be transformed back to electric energy and stored in the battery during braking. Several types of Regenerative Braking Systems (RBS) already exist. These systems differentiate from each other by the concepts and strategies used, and therefore have different potential to increase the driving range of electric driven vehicles. Furthermore, the potential depends on the actual traffic situation and the actual state of the vehicle components. In this paper, a review of the actual concepts proposed for regenerative braking and their impact on driving range will be made. The concepts will also be evaluated for different driving & traffic situations. The concept of an Adaptive Regenerative Braking System (ARBS) will also be introduced and its applications will be discussed. For the development and evaluation of an appropriate system a Vehicle Simulation Model (VSM) with traffic simulation was used. The developed system was validated afterwards on an institute owned Battery Electric Vehicle (BEV).
Kubaisi, RayadHerold, KonradGauterin, FrankGiessler, Martin
The Impact of Regenerative Braking on the Powertrain-Delivered Energy Required for Vehicle Propulsion.2011-01-08914/12/2011
Driving schedules prescribed for fuel-economy regulation are composed of two generic modes: (1) accelerations and constant-speed travel, requiring a positive tractive force at a vehicle's driving wheels; (2) decelerations, requiring a negative or braking force at those wheels. In the first mode, a total tractive energy, ETR, is required to overcome a vehicle's tire rolling resistance, aerodynamic drag, and the inertia of its mass. In the second mode, all the kinetic energy that a vehicle's mass acquired in the first mode has to be removed. The inherent rolling resistance and aerodynamic drag remove some of it. The remainder, EBR, has to be removed by a wheel-braking force. In vehicles with conventional braking the wheel-braking force is frictional, and so all of EBR is dissipated. However, if this force is not inherently frictional some of EBR can be captured, stored, and subsequently used to provide part of the ETR required for propulsion. This reduces EPT, the powertrain's responsibility for ETR, leading to reduced fuel consumption. The magnitude of the reduced responsibility is dependent on: (1) the magnitude of EBR relative to ETR; (2) the overall braking-wheels to driving-wheels effectiveness, ξ, with which the regenerative-braking system converts EBR into recycled energy delivered to the driving wheels. For the EPA Urban and Highway driving schedules, simple algebraic correlations have previously been developed for quantifying ETR and EBR. These are used to generate a plot of EBR/ETR for broad ranges of vehicle mass, tire rolling resistance, and aerodynamic drag. As an example of the results, a representative Midsize vehicle has an EBR that is 45% of ETR on the Urban schedule. This is the "carrot" for regenerative braking, and it increases significantly with increasing vehicle size. For any given vehicle/driving schedule combination, regeneration-system effectiveness, ξ, determines the reduction in required powertrain-delivered energy. If that vehicle had conventional braking, an equal reduction in powertrain responsibility would require an equal reduction in its ETR. The greatest and most important contributor to that energy is vehicle mass, M. Consequently, the benefit of increasing ξ in regenerative braking can be equivalated to the benefit of decreasing M in the vehicle configuration with conventional braking. Equations for this equivalence are developed using the correlations for ETR and EBR. Example Tables are generated to quantify the equivalence for the representative Midsize vehicle. Since regenerative braking adds mass to a vehicle, several percentage increases are considered. The equivalent mass reduction increases rapidly with increasing ξ. At ξ = 70%, the mass reduction is 39% on the Urban schedule for a system that doesn't add mass, decreasing to 36% for a system that increases it by 5%. The corresponding values for the Highway schedule are smaller, 15% and 11%, but still substantial. In the limiting case of ξ=100%, the corresponding Urban values are 56% and 54%, respectively, while the Highway value are 21% and 18%. The Tables also suggest that efforts to increase ξ need not be limited to ones that do not increase the mass of the regenerative-braking system. The impact of reduction in the actual mass of a hybrid vehicle on the required powertrain-delivered energy, EPT, is examined. Such reduction influences both tire rolling resistance and vehicle kinetic energy. A sensitivity factor relating percentage reduction in mass to the resultant percentage reduction in EPT is derived for each. Their variation with ξ is tabulated for the Midsize vehicle. As ξ increases from zero the kinetic-energy sensitivity decreases, while the rolling-resistance one increases. The former reduces to zero at ξ = 1.0, leaving only the rolling-resistance sensitivity. Consequently, at this limiting condition a reduction in tire coefficient r₀ is as effective in reducing EPT as reduction in vehicle mass, M. Since large values of ξ are equivalent to large reductions in vehicle mass, even when a regeneration system adds mass to a vehicle, they suggest that development effort to achieve them warrants comparable effort to that expended for reducing baseline vehicle mass. In addition, high values can reduce the incentive to downsize vehicles for fuel-economy improvement, thereby avoiding reductions in consumer choice, and reduced occupant safety in vehicle collisions.
Sovran, Gino
Braking System for a Full Electric Vehicle with Regenerative Braking2010-01-168010/10/2010
Tata Motors Limited plan to launch a range of full electric vehicles (FEVs) to the European market. Regenerative braking is advantageous in maximising range between recharging, but presents challenges of acceptable performance, weight, cost and the ‘blending’ of regenerative braking with friction braking. Control systems for regenerative braking have been developed by manufacturers to enable recuperation of kinetic energy which would otherwise be converted to heat and wasted through the use of friction brakes. This paper presents the approach taken by Tata Motors Ltd. to optimise the design and operation of a regenerative braking system to maximise range and energy efficiency. The Tata Ace EV is a Class N1 light commercial FEV with drive to the rear wheels only. This presents the challenge of harvesting energy from the axle which contributes a varying amount of the vehicle braking effort depending upon load. It is essential to maintain stability during braking, so premature rear-wheel-lock must be avoided at all times, particularly in low adhesion conditions. Road vehicles must be capable of high decelerations which cannot currently be achieved with conventional regenerative braking alone. Multi-mode braking enables higher decelerations to be generated by combining regenerative and friction braking. This in turn requires careful design of the control architecture to create a conventional brake pedal ‘feel’ such that the blend between regenerative and friction braking is imperceptible to the driver. Energy recuperation is strongly influenced by vehicle usage. A vehicle travelling at constant speed on motorways may produce very little reusable braking energy because brake applications are infrequent. A vehicle travelling downhill may produce excessive braking energy which may have to be dumped. It has been suggested [ 1 ] that vehicle usage which promotes the repeated recuperation of small amounts of energy (e.g. the New European Drive Cycle test schedule, Figure 1 ) makes the best use of a regenerative braking system to maximise range (distance between recharges). Energy recovered through regenerative braking is fed to a storage device and it is the ability of this device to receive and release energy which determines the power capability of the regenerative braking system. The Tata Ace vehicle powertrain system has been modelled in full with an accelerator pedal based regenerative braking system. Proportional regenerative braking to replicate engine braking on overrun has been applied when the accelerator pedal is released, with results suggesting that high levels of regenerative braking on the accelerator pedal can be detrimental to energy efficiency.
Hartley, JosephDay, AndrewCampean, IoanMcLellan, Rod GRichmond, John
Quantifying the Potential Impacts of Regenerative Braking on a Vehicle's Tractive-Fuel Consumption for the U.S., European, and Japanese Driving Schedules2006-01-06644/3/2006
Hybrid vehicles combine a powerplant with an energy-storage device, the presence of which permits several fuel-reducing capabilities. Among these is regenerative braking. Its impact on vehicle fuel consumption can be determined by vehicle testing and/or computer simulation. In this paper, equations are developed that complement these results by offering a means for readily quantifying the potential impacts of regenerative braking on a vehicle's tractive-fuel consumption. Driving schedules can be decomposed into three generic modes - powered driving, braking, and idling. Without regenerative braking, the tractive-fuel consumed for powered driving is determined by the tractive energy required to propel a vehicle along a driving schedule, and the efficiency with which this energy can be delivered by the powertrain. The addition of regenerative braking reduces the portion of tractive energy that must be directly supplied by the powerplant. This reduction is determined by the vehicle kinetic energy that must be removed by wheel braking, and the braking-wheel to traction-wheel effectiveness with which it is recovered, stored, and subsequently recycled for propulsion. Correlations of tractive and braking energies are developed for broad ranges of vehicle mass, tire rolling resistance, and aerodynamic drag, and for the driving schedules used for fuel-economy regulation in the U.S., Europe, and Japan. Using these correlations, equations are developed that quantify the potential reductions in tractive-fuel consumption enabled by regenerative braking. The sensitivity of tractive-fuel consumption to reductions in the vehicle parameters is changed significantly by regenerative braking, and this is quantified as well. The mathematical formulations of the study facilitate physical understanding of the results.
Sovran, GinoBlaser, Dwight
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