Browse Topic: On-board vehicle charging systems

Items (72)
Find
Simulation of EV range Estimation for different payload of vehicle.2026-26-0389To be published on 01/16/2026
The electrification of transportation is reshaping the automotive and logistics industries, with electric vehicles (EVs) playing an increasingly central role in passenger mobility and commercial operations. As EV adoption grows, the need for accurate range estimation becomes critical, particularly under varying operational conditions such as increased payload. A key business challenge lies in the significant variability of EV range due to changes in vehicle load, which can affect performance, operational efficiency, and cost-effectiveness—especially for fleet-based services. This study focuses on addressing the technical gap in predicting EV range with respect to different payload conditions. Traditional range estimation methods often fail to account for real-world variables like additional cargo weight, leading to suboptimal route planning, increased energy consumption, and unanticipated charging requirements. Payload-induced range degradation can result in up to some deviation in
Khatal, Swaraj, Gupta, Anjali, Krishna, Thallapaka
Predictive SoC Management for Enhanced Recuperation Efficiency in Electric Vehicles2026-26-0154To be published on 01/16/2026
In recent years, the automotive industry has been looking into alternatives for conventional vehicles to promote a sustainable transportation future having a lesser carbon footprint. Electric Vehicles (EV) are a promising choice as they produce zero tail pipe emissions. However, even with the demand for EVs increasing, the charging infrastructure is still a concern, which leads to range anxiety. This necessitates the judicious use of battery charge and reduce the energy wastage occurring at any point. In EVs, regenerative braking is an additional option which helps in recuperating the battery energy during vehicle deceleration. The amount of energy recuperated mainly depends on the current State of Charge (SoC) of the battery and the battery temperature. Typically, the amount of recuperable energy reduces as the current SoC moves closer to 100%. Once this limit is reached, the excess energy available for recuperation is discharged through the brake resistor/pads. This paper proposes a
Barik, Madhusmita, S, Sethuraman, Aruljothi, Sathishkumar
Simulation Research on Torque Vectoring, Braking, Chassis control Strategies for Electric & hybrid Vehicles using System Simulation2026-26-0423To be published on 01/16/2026
Electric Vehicles and Plug-in Hybrids alleviate the energy crisis but pose a unique challenge for vehicle dynamics. Though significant developments in motor control strategy and energy density management are evolving, we face significant challenges in Torque Management with several ADAS features being integral part of the EV's/xHEV's. It demands high-fidelity physical and control model exchanges between electric-chassis, ride-handling, tire modelling, Steering Assist, powertrain and validate using 0D-1D platform. This paper explicates a unified strategy for improving overall vehicle performance by intelligently distributing and coordinating drive torque to enhance traction, stability, and drivability across diverse operating conditions through the co-simulation. Co-Simulation platform includes physical models in AMESIM, and control strategies integrated in MATLAB/Simulink. The platform features comprehensive representations of digital vehicle that requires detailed modelling of
Eruva, Patrickxavier, Sarapalli Ramachandran, Raghuveeran, Chougule, Sourabh, Natanamani-Pillai, Siva Subramanian, Scheider, Clement, Leclerc, Cedric, Natarajasundaram, Balasubramanian
Optimization of Inverter Control Strategies for Improved Powertrain Efficiency Using E-Motor Emulation Platforms2026-26-0509To be published on 01/16/2026
The traction inverter is a critical component in electric vehicles (EVs), functioning as the heart and brain of the electric powertrain. It controls the power conversion between the high-voltage battery and the electric motor, enabling efficient propulsion and regenerative braking. As EV adoption grows, especially in emerging markets like India, the need for robust and scalable inverter testing solutions becomes paramount. Traditional testing methods involving real batteries and e-motors pose several challenges in the Indian context, including high safety risks, infrastructure limitations, high battery costs, and limited availability of prototype-grade components. This paper presents a comprehensive approach to inverter validation using the AVL Inverter TS™ system— an advanced Power Hardware-in-the-Loop (PHiL) test system based on e-motor emulation technology.. It enables safe, efficient, and reliable testing without the need for actual batteries or mechanical loads. The system
Mehrotra, Soumya, Chhabra, Rishabh
Enhancing Range Prediction Accuracy for the BEV: Bridging the Gap Between Simulation and Real-World Testing2026-26-0521To be published on 01/16/2026
Accurate range estimation in battery electric vehicles (BEVs) is essential for optimizing performance, energy efficiency, and customer expectations. This study investigates the discrepancies between physical test data and simulation predictions for the Jeep Wagoneer model. A detailed range delta analysis identifies key contributors to the observed deviations, including regenerative braking inefficiencies, increased propulsion demand, auxiliary loads, and estimated drivetrain losses within the Electric Drive Module (EDM) during traction and regen. Results indicate that the test vehicle exhibits lower regenerative braking efficiency and higher traction and lower regen consumption than predicted by simulations, primarily due to EDM inefficiencies and friction brake usage during regeneration. The study underscores the importance of refining simulation methodologies by integrating real-world, test based EDM loss maps to improve accuracy and better align predictive models with actual vehicle
ali, Shoaib, Mahajan, Prasad
Regenerative braking control strategy for electric commercial bus under Indian road condition using artificial neural network2026-26-0645To be published on 01/16/2026
The main objective of this research is to create a more efficient regenerative braking control strategy for electric commercial buses operating under Indian road conditions. The strategy uses Artificial Neural Networks (ANNs) to optimize the regenerative braking process. Regenerative braking helps to recover energy that would otherwise be lost during braking and convert it back into usable power for the vehicle. The challenge is to design a system that works effectively on the diverse and often challenging road conditions found in India, such as varying gradients, traffic patterns, and road surface types. This study begins by collecting data (which includes vehicle speed, road gradient, traffic condition, etc.) from real-world driving conditions and aims to train an Artificial Neural Network (ANN) using a large set of driving data collected under various conditions to predict the most efficient regenerative braking settings for different driving scenarios. While the results are
Saurabh, Saurabh, Bhardwaj, Rohit, Patil, Nikhil, Gadve, Dhananjay, Amancharla, Naga Chaithanya
Digital Twin-Enhanced Chassis Dynamometer for EV Drivetrain Testing2026-26-0363To be published on 01/16/2026
Accurate prediction of drivetrain performance and energy efficiency in electric vehicles (EVs) remains a challenge due to the limitations of conventional chassis dynamometer testing, which often overlooks dynamic vehicle-roller interactions, suspension responses, and regenerative braking effects. This paper presents a novel digital twin-enabled testing framework using a compact, two-roller chassis dynamometer integrated with real-time multibody dynamics and electromechanical co-simulation. The physical test bench is coupled with a virtual model of the EV, including suspension geometry, rear-to-front axle load distribution, tire–roller contact mechanics, and motor-inverter dynamics. By enabling bi-directional data exchange between the physical and virtual domains, the system emulates real-world load shifts, torque demand variations, and energy recovery under standardized drive cycles. This integrated approach enhances simulation fidelity, supports certification-compliant testing, and
Kumar, Akhilesh, V, Yashvati
Quantitative Analysis of a Hybrid Electric HMMWV for Fuel Economy Improvement2024-01-335604/23/2025
ABSTRACT This paper presents a quantitative analysis and comparison of fuel economy and performance of a series hybrid electric HMMWV (High Mobility Multi-purpose Wheeled Vehicle) military vehicle with a conventional HMMWV of equivalent size. Hybrid vehicle powertrains show improved fuel economy gains due to optimized engine operation and regenerative braking. In this paper, a methodology is presented by which the fuel economy gains due to optimized engine are isolated from the fuel economy gains due to regenerative braking. Validated vehicle models as well as data collected on test tracks are used in the quantitative analysis. The regenerative braking of the hybrid HMMWV is analyzed in terms of efficiency from the kinetic energy at the wheels to the portion of regenerative power which is retrievable by the battery. The engine operation of both the series hybrid and conventional HMMWV are analyzed using a 2-D bin analysis methodology. Finally, the vehicle model is used to make
Nedungadi, Ashok, Masrur, Abul, Khalil, Gus
Quantitative Analysis of a Hybrid Electric HMMWV for Fuel Economy Improvement2024-01-3356-TEST-REC11/15/2024
ABSTRACT This paper presents a quantitative analysis and comparison of fuel economy and performance of a series hybrid electric HMMWV (High Mobility Multi-purpose Wheeled Vehicle) military vehicle with a conventional HMMWV of equivalent size. Hybrid vehicle powertrains show improved fuel economy gains due to optimized engine operation and regenerative braking. In this paper, a methodology is presented by which the fuel economy gains due to optimized engine are isolated from the fuel economy gains due to regenerative braking. Validated vehicle models as well as data collected on test tracks are used in the quantitative analysis. The regenerative braking of the hybrid HMMWV is analyzed in terms of efficiency from the kinetic energy at the wheels to the portion of regenerative power which is retrievable by the battery. The engine operation of both the series hybrid and conventional HMMWV are analyzed using a 2-D bin analysis methodology. Finally, the vehicle model is used to make
Nedungadi, Ashok, Masrur, Abul, Khalil, Gus
Regeneration Calibration for optimum Range and effective brakes performances in eSUV2024-26-011001/16/2024
Regenerative braking is an effective approach for electric vehicles (EVs) to extend their driving range. To enhance the braking performances and regenerative energy, regenerative braking control strategy based on multi objective optimisation is explained in this paper. This technical paper would be focusing on extracting optimum Range with effective brake performances without affecting drivability and performances in different drives modes. An extensive research study on public road driving patterns is done to understand the percentage utilisation of brakes at various (low-mid-high) speeds as per the customer driving behavior. Multi-Objective optimisation function with three vital factors is defined where output generated power, torque smoothness and current smoothness are selected as optimisation objective to improve the driving range, braking comfort, and battery lifetime respectively. Braking regeneration maps are calibrated along with optimised foundation brake hardware’s to get
KUMAR, Prabhakar, K, Rajakumar, Krishnan, Nandhakumar, Suhail, Mohammed thamjeed
Enhancing Electric Vehicle Performance and Battery Life through Flywheel Energy Storage System: Modelling, Simulation, and Analysis2024-26-013601/16/2024
This research paper focuses on the modelling and analysis of a flywheel energy storage system (FESS) specifically designed for electric vehicles (EVs) with particular emphasis on the flywheel rotor system associated with active magnetic bearings. The methodology used simulation approaches to investigate the dynamics of the flywheel system. The objective of this study is to explore the effects of implementing the flywheel energy storage system on the performance of the EV. The paper presents a comprehensive model of the flywheel energy storage system, considering the mechanical and electrical aspects. The mechanical model accounts for the dynamic behaviour of the flywheel, including parameters such as rotational speed, inertia, and friction. The electrical model describes the interaction between the flywheel and the power electronics, such as the converter and motor/generator. To evaluate the benefits of the flywheel energy storage system, simulations are conducted. Simulation studies
Akhtar, Juned
Study on Range Improvement Controls and Method for Electric Vehicles2024-26-013201/16/2024
Electric Vehicles are rapidly growing in the market yet various failure incidents were noted all along the globe. On the other hand, range anxiety has greatly inspired manufacturers to explore new practices to improve. One of the most important components of an EV is the battery, which converts chemical energy to electrical energy thereby liberating heat energy as the loss. This heat loss when high, capability of system to deliver required energy to wheels is reduced significantly. With a higher heat loss in the battery, system is prone to failure or reduced mileage. Therefore, controlling/maintaining system temperature under safe usable zone even during harsh conditions is ideal. Simple reduction in energy consumption of electrical cooling/heating devices used with regenerative energy techniques can greatly help in range improvement. The intention of this paper is to explore easy methods to improve electric vehicle range in different ambient conditions. Few of the key benefactors here
MR, Vikram, Pattalwar, Ashutosh, Verma, Mrinal, Bawa, Vikas
A Study on Effect of Regenerative Braking on Vehicle Range and Axle Life.2024-26-024001/16/2024
During braking condition in EVs, the braking energy is split between the friction braking & regenerative braking. The friction brake fraction will be lost as heat & regenerative brake fraction is converted into electrical energy. In regeneration mode the amount of energy harnessed depends on the regenerative torque available & the rate at which that torque is achieved. If the regenerative torque is higher and if the rate of achieving that torque is higher, energy harnessed will be higher. But higher regenerative torque & higher rate of torque affect the life of the axle components like bevel gear, crown wheel pinion, spider gear & bearing etc & causes gear failure like gear pitting on coast side if proper regeneration torque maps are not defined. This paper gives an outline on effect of different regenerative braking torque values and their rate on the vehicle range and reliability, failure & life of the axle components. Initially an ideal situation with 100% regeneration torque
S, Srivatsa, Pethkar, Shivanand, Ghosh, Sandeep
Electric Bus NVH Challenges and Refinement Using Innovative Approach2025-01-008005/05/2023
The trend towards electrification propulsion in the automotive industry is highly in demand due to zero-emission and becoming more significant across the world. Battery electric vehicles have lower overall noise as compared to conventional I.C Engine counterparts due to the absence of combustion engine noise. However, other narrowband and tonal noises are becoming dominant and are strongly perceived inside the cabin. With the ongoing push towards electrification, there is likely to be increased focus on the noise impact of gearing required for the transmission of power from the electric motor to the road. Direct coupling of E-motors with Axle has resulted in severe tonal noises from the driveline due to instant e-motor torque ramp up from 0 rpm and reverse torque on driving axle during regenerative braking. The tonal noises from the rear axle during vehicle running become very critical for customer perception. For automotive NVH engineers, it has become a challenge to balance expected
Doshi, Sohin, Kalsule, Dhanaji, Sawangikar, Pradeep, Suresh, Vineeth, Sharma, Manish
Comparison of On-Road Highway Fuel Economy and All-Electric Range to Label Values: Are the Current Label Procedures Appropriate for Battery Electric Vehicles?2023-01-034904/11/2023
As consumers transition from internal combustion engine (ICE)-powered vehicles to battery electric vehicles (BEV), they will expect the same fuel economy label-to-on-road correlation. Current labeling procedures for BEVs allow a 0.7 or higher multiplier to be applied to the unadjusted fuel economy and range values. For ICE-powered vehicles, the adjustment factor decreases with increasing unadjusted fuel economy and can be lower than 0.7. To better inform consumers, starting in 2016, Car and Driver added an on-road highway fuel-economy test, conducted at 120 kph (75 mph), that augments the performance metrics that it's been measuring since the 1950s. For electric vehicles, testing includes an evaluation of the all-electric range.The on-road test results were aligned with the certification information for each vehicle model including unadjusted and label fuel economy and range, road load force coefficients, and labeling options. Tractive energy and kinetic energy available for
Pannone, Gregory, VanderWerp, Dave
Estimating Brake Pad Life in Regenerative Braking Intensive Vehicle Applications2022-01-116109/19/2022
Regenerative braking without question greatly impacts brake pad service life in the field, in most cases extending it significantly. Estimating its impact precisely has not been an overriding concern - yet – due in part to the extensive sharing of brake components between regen-intensive battery-electric and hybrid vehicles, and their more friction-brake intensive internal combustion engine powered sibling. However, a multitude of factors are elevating the need for a more accurate estimation, including the emerging of dedicated electric vehicle architectures with opportunities for optimizing the friction brake design, a sharp focus on brake particulate emissions and the role of regenerative braking, a need to make design decisions for features such as corrosion protection for brake pad and pad slide components, and the emergence of driver-facing features such as Brake Pad Life Monitoring. Tackling this question raises questions such as “is the proven braking energy and temperature
Antanaitis, David, Robere, Matthew
Rule-based Power Management Strategy of Electric-Hydraulic Hybrid Vehicles: Case Study of A Class 8 Heavy-Duty Truck2022-01-090103/29/2022
Mobility in the automotive and transportation sector has been experiencing a period of unprecedented evolution. A growing need for efficient, clean and safe mobility has made a strong momentum toward sustainable technologies in this sector. Toward this end, battery electric vehicles have drawn keen interest and the market share is expected to grow significantly in the coming years, especially in light-duty applications such as passenger cars. Although battery electric vehicles feature high performance and zero emissions characteristics, economic and technical issues such as high battery cost, a short driving range, and limited infrastructure should be tackled. In particular, the low power density of battery electric vehicles limits their broad adoption in heavy-duty applications such as class 8 long haul trucks due to a size and weight of battery. In this work, motivated by the high power density and potential for improving energy efficiency through regenerative braking of a hydraulic
Yoon, Yongsoon, Romero, Giovanni, Nkemdilim-Dantzler, Emil, DelVescovo, Dan, Guessous, Laila
Novel Nanocrystalline Silver Alloy Coatings to Boost Performance of EV High Voltage Interconnects and Charging Interfaces2022-01-087403/29/2022
Electric vehicle performance needs challenge connector designers and powertrain engineers with new paradigms for performance under more rigorous operational conditions. Traditional connector design protocols direct the engineer to silver plating for the contact interface, but these coatings have a maximum interface temperature of 170 C (ambient temperature plus T-rise). To avoid thermal runaway, engineers have to derate the ampacity of powertrain connections, which reduces available energy delivery as the temperature increases. This is especially true during transient power events like regenerative braking and acceleration. The soft nature of silver coatings make them well suited for power delivery and low contact resistance, but requires an engineering trade-off for wear durability. This is especially problematic for charging connectors which require tens of thousands of mating cycles before failure. In this work, we demonstrate the performance enhancements that can be achieved using
Griffiths, Peteris, HILTY, Robert, Chan, Lisa, Cahalen, John
Proving Ground Durability Test Schedule Development for Electrified Vehicle Drivelines using Virtual Simulations2022-01-079003/29/2022
A new method is presented for developing proving ground durability tests for electrified vehicle (xEV) drivetrains. For xEVs, the durability tests must be able to capture the added driveline torques due to regenerative braking, customer battery charge/recharge usage, and battery power degradation over time. In terms of xEV duty cycle test schedule development, using actual vehicle data from specific proving ground test events might prove to be costly and time consuming. Furthermore, newer electrified prototype vehicles might not be available for trackside testing while still undergoing the design stage. The new method presented here aims to reduce the complexities of xEV proving ground duty cycle development with the use of a high-fidelity vehicle dynamics simulation model for electrified powertrains. The xEV model uses a mixture of forward (to predict speeds, given torque demands) and inverse dynamics (to predict torques, given constant speed requirements) to predict driveline
Mohamed, Richard, Salvatori, David, Ramakrishnan, Venkat, Magistrali, Stefano
In-Depth Considerations for Electric Vehicle Braking Systems Operation with Steep Elevation Changes and Trailering2021-01-126310/11/2021
As the automotive industry prepares to roll out an unprecedented range of fully electric propulsion vehicle models over the next few years - it really brings to a head for folks responsible for brakes what used to be the subject of hypothetical musings and are now pivotal questions for system design. How do we really go about designing brakes for electric vehicles, in particular, for the well-known limit condition of descending a steep grade? What is really an “optimal’ design for brakes considering the imperatives for the entire vehicle? What are the real “limit conditions” for usage that drive the fundamental design? Are there really electric charging stations planned for or even already existing in high elevations that can affect regenerative brake capacity on the way down? What should be communicated to drivers (if anything) about driving habits for electric vehicles in routes with significant elevation change? The present work attempts to consolidate past published information and
Antanaitis, David
Application of Brake System Failed State Performance and Reliability Requirements to System Architecting and Control of Autonomous Vehicles2021-01-126710/11/2021
The modern braking system in the field today may be controlled by over a million lines of computer code and may feature several hundred moving parts. Although modern brake systems generally deliver performance, even with partial failures present in the system, that is well above regulatory minimums, they also have a level of complexity that extends well beyond what the authors of current regulations envisioned. Complexity in the braking system is poised for significant increases as advanced technologies such as self-driving vehicles are introduced, and as multiple systems are linked together to provide vehicle-level “features” to the driver such as deceleration (which can invoke service braking, regenerative braking, use of the parking brake, and engine braking). Rigorous safety-case analysis is critical to bring a new brake system concept to market, but may be too tedious and rely on too many assumptions to be useful in the early architecting stages of new vehicle development. A set
Antanaitis, David, Heil, Edward
Accurate Pressure Control Based on Driver Braking Intention Identification for a Novel Integrated Braking System2021-01-010004/06/2021
With the development of intelligent and electric vehicles, higher requirements are put forward for the active braking and regenerative braking ability of the braking system. The traditional braking system equipped with vacuum booster has difficulty meeting the demand, therefore it has gradually been replaced by the integrated braking system. In this paper, a novel Integrated Braking System (IBS) is presented, which mainly contains a pedal feel simulator, a permanent magnet synchronous motor (PMSM), a series of transmission mechanisms, and the hydraulic control unit. As an integrative system of mechanics-electronics-hydraulics, the IBS has complex nonlinear characteristics, which challenge the accurate pressure control. Furthermore, it is a completely decoupled braking system, the pedal force doesn’t participate in pressure-building, so it is necessary to precisely identify driver’s braking intention. To improve the control accuracy of the system, this paper proposed a novel pressure
Zhu, Bing, Zhang, Yihan, Zhao, Jian, Chen, Zhicheng, Jin, Wanli
Study of Flywheel Energy Storage in a Pure EV Powertrain in a Parallel Hybrid Setup and Development of a Novel Flywheel Design for Regeneration Efficiency Improvement2021-01-072104/06/2021
In electric vehicles, there is a continuous shift in the charging and discharging of the battery due to energy generation and regeneration. This adds up to the total number of charging-discharging cycles of the battery. This fluctuation amounts to faster battery degradation and life-cycle reduction. Also, we are exploring solutions to improve the low regeneration efficiency of EVs. For example, overall regeneration efficiency from wheels-to-wheels is only around 64% in Tesla Roadster. Even in current EV powertrains, the regeneration efficiency only reaches up to around 75%, which is much lower compared to the potential efficiency of flywheel-based energy storage (FES) as no energy conversion takes place from one form to another. We implemented FESS in a parallel hybrid setup solely for regenerative braking. Based on the power requirements from the vehicle, the drivetrain smartly switches its power source between the Electric motor and flywheel during the drive cycle. It uses a high
Seshadri Venkatesh, Pawan, Chandran, Vishnu, Anil, Sreeram
Opportunities for Medium and Heavy Duty Vehicle Fuel Economy Improvements through Hybridization2021-01-071704/06/2021
The objective of this study was to evaluate the fuel saving potential of various hybrid powertrain architectures for medium and heavy duty vehicles. The relative benefit of each powertrain was analyzed, and the observed fuel savings was explained in terms of operational efficiency gains, regenerative braking benefits from powertrain electrification and differences in vehicle curb weight. Vehicles designed for various purposes, namely urban delivery, utility, transit, refuse, drayage, regional and long haul were included in this work. Fuel consumption was measured in regulatory cycles and various real world representative cycles. A diesel-powered conventional powertrain variant was first developed for each case, based on vehicle technical specifications for each type of truck. Autonomie, a simulation tool developed by Argonne National Laboratory, was used for carrying out the vehicle modeling, sizing and fuel economy evaluation. Performance based sizing rules implemented in Autonomie
Nieto Prada, Daniela, Vijayagopal, Ram, Costanzo, Vincent
Research on Parallel Regenerative Braking Control of the Electric Commercial Vehicle Based on Fuzzy Logic2021-01-011904/06/2021
Regenerative braking is an effective technology to extend the driving range of electrified vehicles by recovering kinetic energy from braking. This paper focuses on the design of the regenerative braking control strategy for a commercial vehicle which requires significantly larger braking power than passenger cars. To maximize the energy recovery while ensuring the braking efficiency of the vehicle and its braking safety, this paper proposed a fuzzy logic strategy for regenerative braking control, and a feasibility study was conducted for an electric van. The work includes in three steps. Firstly, state variables that significantly affect regenerative braking performance, i.e., vehicle speed, battery State-of-Charge (SOC), and braking intensity, are identified based on mathematical modelling of the vehicle system dynamics in braking maneuver. With the three state variables as control inputs, the fuzzy logic controller is then developed to allocate the required braking force to the
Ye, Meng, Tan, Gangfeng, Lei, Fushou, Chen, Kailang, Feng, Jiaming, Zhao, Feng‘an
Pre-Curve Braking Planning of Battery Electric Vehicle Based on Vehicle Infrastructure Cooperative System2020-01-164310/05/2020
Braking energy recovery is an important method for Battery Electric Vehicle (BEV) to save energy and increase driving range. The vehicle braking system performs regenerative braking control based on driver operations. Different braking operations have a significant impact on energy recovery efficiency. This paper proposes a method for planning the braking process of a BEV based on the Intelligent Vehicle Infrastructure Cooperative System (IVICS). By actively planning the braking process, the braking energy recovery efficiency is improved. Vehicles need to decelerate and brake before entering a curve. The IVICS is used to obtain information about the curve section ahead of the vehicle's driving route. Then calculating the reference speed of the curve, and obtaining the vehicle's braking target in advance, so as to actively plan the vehicle braking process. First, this paper builds a vehicle dynamics model and analyzes the vehicle's dynamic characteristics when cornering to build a curve
Tian, Zhongpeng, Yang, Bo, Peng, Dengzhi, Liu, ZhiQiang, Tan, Gangfeng
Impact of Combustion Engine Operating Conditions on Energy Flow in Hybrid Drives in RDC Tests2020-01-225109/15/2020
Energy flow in vehicles with hybrid propulsion systems depends primarily on the drive system design. The full hybrid propulsion system (series-parallel) enables differentiated energy flow management using different drive system operating conditions and energy recovery methods. The article attempts to estimate the energy differences resulting from this type of a system operating in two different modes: mode D - normal driving and mode B - forcing partial use of engine braking. Using these two driving modes in the real drive test, the energy flow characteristics of the vehicle were determined. Different operating conditions of the internal combustion engine and drive system in both modes allowed for the energy consumption during driving tests to be assessed. The components of the energy balance calculation referred to regenerative braking, battery charging and discharging and they were assessed in the RDC (Real Driving Conditions) test using the two selected driving modes (The Authors do
Pielecha, Ireneusz, Cieslik, Wojciech, Szalek, Andrzej
The Impact of the Drive Mode of a Hybrid Drive System on the Share of Electric Mode in the RDC Test2020-01-224909/15/2020
The share of hybrid and electric powertrains in the market increases continuously. In local driving conditions, electric vehicles are zero-emission, yet their regular use requires an infrastructure allowing the recharging of high-voltage batteries. Hybrid vehicles also allow the use of the electric drive; however, when the high-voltage battery is low, a combustion engine is used to recharge it. Hybrid powertrains do not require any changes in the infrastructure, nor do they force any changes in the driver's habits. The use of a hybrid vehicle may, however, reduce the operating time of the combustion engine, thus contributing to the reduction of fuel consumption. This reduction of fuel consumption results from a specifically selected energy flow strategy in hybrid systems. This strategy was the focus of the research performed to identify the energy flow conditions in a hybrid drive system under driving conditions corresponding to the RDE test. A Ford Fusion vehicle was tested in two
Cieslik, Wojciech, Zawartowski, Jedrzej, Fuc, Pawel
Energy-Optimal Deceleration Planning System for Regenerative Braking of Electrified Vehicles with Connectivity and Automation2020-01-058204/14/2020
This paper presents an energy-optimal deceleration planning system (EDPS) to maximize regenerative energy for electrified vehicles on deceleration events perceived by map and navigation information, machine vision and connected communication. The optimization range for EDPS is restricted within an upcoming deceleration event rather than the entire routes while in real time considering preceding vehicles. A practical force balance relationship based on an electrified powertrain is explicitly utilized for building a cost function of the associated optimal control problem. The optimal inputs are parameterized on each computation node from a set of available deceleration profiles resulting from a deceleration time model which are configured by real-world test drivings. Also, to maximize energy recuperation and avoid front collision and jittering, the proposed EDPS uses a hierarchical control architecture with two layers: long-sighted planning system considering the entire scope of
Kim, Dohee, Eo, Jeong Soo, Kim, Yeojun, Guanetti, Jacopo, Miller, Ryan, Borrelli, Francesco
Pressure Tracking Control of Electro-Mechanical Brake Booster System2020-01-021104/14/2020
The Electro-Mechanical Brake Booster system (EMBB) is a kind of novel braking booster system, which integrates active braking, regenerative braking, and other functions. It usually composes of a servo motor and the transmission mechanism. EMBB can greatly meet the development needs of vehicle intelligentization and electrification. During active braking, EMBB is required to respond quickly to the braking request and track the target pressure accurately. However, due to the highly nonlinearity of the hydraulic system and EMBB, traditional control algorithms especially for PID algorithm do not work well for pressure control. And a large amount of calibration work is required when applying PID algorithms to pressure control in engineering. In this paper, a fuzzy adaptive PI pressure control algorithm based on feed-forward is proposed to a novel self-designed EMBB mechanism, which is utilized to overcome the nonlinear pressure control problem when EMBB is in active braking and improve the
Yang, Weihong, Wu, Jian, He, Rui, Zhu, Bing, Zhao, Jian, Chen, Zhicheng
Modeling, Validation and Control Strategy Development of a Hybrid Super Sport Car Based on Lithium Ion Capacitors2020-01-044204/14/2020
Today, the contribution of the transportation sector on greenhouse gases is evident. The fast consumption of fossil fuels and its impact on the environment have given a strong impetus to the development of vehicles with better fuel economy. Hybrid electric vehicles fit into this context with different targets, starting from the reduction of emissions and fuel consumption, but also for performance and comfort enhancement. Lamborghini has recently invested in the development of a hybrid super sport car, due to performance and comfort reasons. Aventador series gearbox is an Independent Shift Rod gearbox with a single clutch and during gear shifts, as all the single clutch gearbox do, it generates a torque gap. To avoid the additional weight of a Dual Clutch Transmission, a 48V Electric Motor has been connected to the wheels, in a P3 configuration, to fill the torque gap, and to habilitate regenerative braking and electric boost functions. This paper discusses the usage of a control
Franceschi, Alessandro, Cavina, Nicolo, Parenti, Riccardo, Reggiani, Maurizio, Corti, Enrico
Brake Power Availability Led Optimisation of P0 versus P2 48V Hybrid Powertrain Architectures2020-01-043904/14/2020
Through improving the 48V hybrid vehicle archetype, governmental emission targets could be more easily met without incurring the high costs associated with increasing levels of electrification. The braking energy recovery function of hybrid vehicles is recognised as an effective solution to reduce emissions and fuel consumption in the short to medium term. The aim of this study was to evaluate methods to maximise the braking energy recovery capability of the 48V hybrid electric vehicle over pre-selected drive cycles using appropriately sized electrified components. The strategy adopted was based upon optimising the battery chemistry type via specific power capability, so that overall brake power is equal to the maximum battery charging power in a typical medium-sized passenger car under typical driving. This will maximise the regenerative braking energy whilst providing a larger torque assistance for a lower battery capacity. Dynamic simulation models were developed using GT-DRIVE
Alnamasi, Khaled, Terry, Simon, La Rocca, Antonino, Cairns, Alasdair
Characterizing Regenerative Coast-Down Deceleration in Tesla Model 3, S, and X2020-01-088304/14/2020
Tesla Motors vehicles utilize a regenerative braking system to increase mileage per charge. The system is designed to convert the vehicles’ kinetic energy during coast-down into electrical potential energy by using rotational wheel motion to charge the batteries, resulting in moderate deceleration. During this coast-down, the system will activate the brake lights to notify following vehicles of deceleration. The goals of this study were to analyze and quantify the regenerative braking behavior of the Tesla Model 3, S, and X, as well as the timing and activation criteria for the brake lights during the coast-down state. A total of seven Tesla vehicles (two Model 3, three Model S and two Model X) were tested in both Standard and Low regenerative braking modes. All three Tesla models exhibited similar three-phase behavior: an initial ramp-up phase, a steady-state phase, and a non-linear ramp-down phase at low road speeds. Phase 1 was less than one second in length. Phase 2 average steady
Siddiqui, Omair, Simacek, Daniel, Hoang, Ryan, Famiglietti, Nicholas, Nguyen, Benjamin, Landerville, Jon
Integrated Regenerative Braking System and Anti-Lock Braking System for Hybrid Electric Vehicles & Battery Electric Vehicles2020-01-084604/14/2020
This paper describes development of an integrated regenerative braking system and anti-lock brake system (ABS) control during an ABS event for hybrid and electric vehicles with drivelines containing a single electric motor connected to the axle shaft through an open differential. The control objectives are to recuperate the maximum amount of kinetic energy during an ABS event, and to provide no degraded anti-lock control behavior as seen in vehicles with regenerative braking disabled. The paper first presents a detailed control system analysis to reveal the inherent property of non-zero regenerative braking torque control during ABS event and explain the reason why regenerative braking torque can increase the wheel slip during ABS event with existing regenerative braking control strategies. Then, the regenerative brake control problem during ABS events is formulated with a unified control system architecture where the regenerative braking torque is coordinated with the friction braking
Yao, Yixin, Zhao, Yanan, Yamazaki, Mark
Pressure Tracking Control of Electro-Mechanical Brake Booster System2020-01-021104/14/2020
The Electro-Mechanical Brake Booster system (EMBB) is a kind of novel braking booster system, which integrates active braking, regenerative braking, and other functions. It usually composes of a servo motor and the transmission mechanism. EMBB can greatly meet the development needs of vehicle intelligentization and electrification. During active braking, EMBB is required to respond quickly to the braking request and track the target pressure accurately. However, due to the highly nonlinearity of the hydraulic system and EMBB, traditional control algorithms especially for PID algorithm do not work well for pressure control. And a large amount of calibration work is required when applying PID algorithms to pressure control in engineering. In this paper, a fuzzy adaptive PI pressure control algorithm based on feed-forward is proposed to a novel self-designed EMBB mechanism, which is utilized to overcome the nonlinear pressure control problem when EMBB is in active braking and improve the
Yang, Weihong, Wu, Jian, He, Rui, Zhu, Bing, Zhao, Jian, Chen, Zhicheng
INSIDE E-TRON19AUTP02_0102/01/2019
Insights into the German approach to developing a premium-class EV. Audi has made its ambitious electromobility goals clear, saying it will offer 10 all-electric and 10 plug-in hybrid models by 2025, accounting for at least one-third of its sales. To help achieve this, the company carefully designed the all-new 2019 Audi e-tron luxury SUV to not alienate its core audience. As engineer Anno Mertens, Audi's product manager for electrification put it: “In the end, it's an Audi, it's not an electric car.” Audi's target for the e-tron (yes, the name is all lower case) is the same SUV buyer who might also have shopped for a Q7, Mertens said (the e-tron's wheelbase sits between the Q5 and Q7 in Audi's SUV lineup). To that end, early in the development process, Audi surveyed its customer base to learn just what kind of EV they would use. The questions included how many business trips they take and whether they live in detached homes or in multi-family dwellings.
Blanco, Sebastian
Power Quality Requirements for Plug-In Electric Vehicle ChargersJ2894/1_201901 (Current)01/23/2019
The intent of this document is to develop a recommended practice for PEV chargers, whether on-board or off-board the vehicle, that will enable equipment manufacturers, vehicle manufacturers, electric utilities, and others to make reasonable design decisions regarding power quality. The three main purposes are as follows: 1 To identify those parameters of PEV battery charger that must be controlled in order to preserve the quality of the AC service. 2 To identify those characteristics of the AC service that may significantly impact the performance of the charger. 3 To identify values for power quality, susceptibility, and power control parameters which are based on current U.S. and international standards. These values should be technically feasible and cost effective to implement into PEV battery chargers. SAE J2894/2 will describe the test methods for the parameters/requirements in this document.
Hybrid - EV Committee
Coordinated Control under Transitional Conditions in Hybrid Braking of Electric Vehicle2018-01-186910/05/2018
In the hybrid brake system of electric vehicle, due to the limitation of the motor braking force when the motor is at high speed and the failure of the regenerative braking force when the motor is at low speed, there are three transitional conditions in hybrid braking: the hydraulic brake system intervenes the braking, the hydraulic brake system withdraws the braking and the regenerative braking force withdraws the braking. Due to the response speed of the hydraulic system is slower than that of the motor, there is a large braking impact (the derivative of braking deceleration) in the transitional conditions of hybrid braking, which deteriorates the smoothness and comfort in braking. Aiming at the impact caused by the poor cooperation between the hydraulic braking force and the motor braking force, a coordinated strategy of double closed-loop feedback and motor force correction is proposed in this paper. The double closed-loop feedback strategy relies on the motor force to compensate
Yu, Zhuoping, Shi, Biaofei, Xiong, Lu, Han, Wei
An Analysis of Braking Behavior in Formula-E® Racing2017-01-253309/17/2017
As Pure Electric Vehicles have become a recent entrant to the higher end Passenger Vehicle Market, general interest in the overall technology has expanded beyond the environmental interest into the pure performance opportunities associated with electrically driven vehicles. Recently a new Racing Series has formed that is dedicated to Electric Vehicle Racing. Specifically the Formula-E® series has emerged as a venue for competition for Pure Electric open wheel race cars competing on Road Courses throughout the world. Success in the race series is influenced by the available energy that can be stored in the battery along with the applicable electrical efficiencies associated with the drive and control of the Propulsion Motors. The Race series also allows Regenerative Braking. Therefore the performance and ultimate success in the race is additionally influenced by the magnitude and the efficiency of the Regenerative Braking as it is employed by the associated Control System and the
Hall, Thomas J.
Ankle Exoskeleton Aids or Enhances MobilityTBMG-2539409/01/2016
Clutches can be used to enhance the functionality of springs or actuators in robotic devices. A research team headed up by Steve Collins, an associate professor of mechanical engineering at Carnegie Mellon University, created a lightweight, low-power clutch used to control spring engagement in an ankle exoskeleton.
Research on Electric Vehicle Braking Force Distribution for Maximizing Energy Regeneration2016-01-167604/05/2016
The driving range of the electric vehicle (EV) greatly restricts the development of EVs. The vehicles waste plenty of energy on account of automobiles frequently braking under the city cycle. The regenerative braking system can convert the braking kinetic energy into the electrical energy and then returns to the battery, so the energy regeneration could prolong theregenerative braking system. According to the characteristics of robustness in regenerative braking, both regenerative braking and friction braking based on fuzzy logic are assigned after the front-rear axle’s braking force is distributed to meet the requirement of braking security and high-efficient braking energy regeneration. Among the model, the vehicle model and the mechanical braking system is built by the CRUISE software. The paper applies the MATLAB/SIMULINK to establish a regenerative braking model, and then selects the UEDC city cycle for model co-simulation analysis. Finally, the feasibility of the proposed control
Liu, Wenchao, Chen, Guoying, Zong, Changfu, Li, Chunshan
Isolated Bidirectional DC Converters for Distributed Battery Energy ApplicationsTBMG-2324211/01/2015
Power systems are the core heartbeat of any advanced vehicle. Reliability and flexibility of these systems are of the highest priority. This innovation is a highly efficient and modular isolated bidirectional DC converter for battery energy applications that has been translated into high-priority NASA power system applications, demonstrating transferability, robustness, and scalability.
Unpowered Exoskeleton Aids WalkingTBMG-2222206/01/2015
A Simulation Based Analysis of 12V and 48V Microhybrid Systems Across Vehicle Segments and Drive Cycles2015-01-115104/14/2015
The majority of studies in automotive electrification technology focus on the performance of high voltage HEV and EV powertrains. With the introduction of microhybrid systems as a near term technology trend, this work focuses on an analysis of low voltage (<60V) systems across multiple vehicle segments and region-specific regulatory drive cycles. Vehicle simulation results are presented for 12V and 48V vehicle systems equipped with start-stop and regenerative braking, features commonly associated with microhybrid vehicles. Simulation results show that fuel economy benefits from start-stop vary significantly between drive cycles. In contrast, total energy recuperation is similar across all vehicle classes for 12V microhybrid systems. For 48V systems, total recuperated energy increases with vehicle mass while the percent fuel economy benefit is highest for lighter vehicles. The results suggest that a single 12V electrification system may be implemented for a range of segments and that
Rick, Anthony, Sisk, Brian
Optimal Regenerative Braking Control for 4WD Electric Vehicles with Decoupled Electro-Hydraulic Brake System2015-01-111704/14/2015
Regenerative braking control for a four-wheel-drive (4WD) electric vehicle (EV) equipped with a decoupled electro-hydraulic brake system was studied. The energy flow of the 4WD electric vehicle was analyzed during braking, and the brake force distribution strategy between the front-rear axles, regenerative braking and hydraulic braking was studied. Considering ECE R13 regulations, motors and battery pack characteristic constraints, the optimal regenerative braking control strategy using Genetic Algorithm (GA) was proposed. A Hardware-in-loop (HIL) test was built to verify the proposed regenerative braking control strategy. The results show that the optimal regenerative braking control strategy for the 4WD electric vehicle was advantageous over the comparison program, and regenerative energy efficiency reaches 78.87% under the Shanghai Urban Driving Cycle (SUDC).
Liu, Yang, Sun, Zechang
Braking Force Distribution and Coordinated Control Algorithm for Hybrid Electric Bus based on EBS2014-01-190804/01/2014
In order to improve the braking energy recovery and ensure the braking comfort, a new type of regenerative braking coordinated control algorithm is designed in this paper. The hierarchical control theory is used to the regenerative braking control algorithm. First, the front axle braking force and rear axle braking force are distributed. Then the rear axle motor braking force and mechanical braking force are distributed. Finally, the dynamic coordinated control strategy is designed to control pneumatic braking system and motor braking system. Aimed at keeping the fluctuation of the total braking force of friction and the regenerative braking force small during braking modes switch, a coordinated controller was designed to control the pneumatic braking system to compensate the error of the motor braking force. Based on Matlab/Simulink platform, a parallel hybrid electric bus simulation model with electric braking system (EBS) was established. Then the simulation in different operating
He, Rong, Zheng, Hongyu, Zong, Changfu
Regenerative Braking Systems for Electric Driven Vehicles: Potential Analysis and Concept of an Adaptive System2013-01-206509/30/2013
Electric driven Vehicles (EV) can help reduce CO2 emissions caused by traffic. High acquisition costs and the limited driving range of electric vehicles are their major drawbacks. In the last few years many efforts in research have been made to increase the usability of EV's. A Battery Electric Vehicle (BEV) consists mainly of an electric motor and a battery. Both components allow regenerative braking, where kinetic energy can be transformed back to electric energy and stored in the battery during braking. Several types of Regenerative Braking Systems (RBS) already exist. These systems differentiate from each other by the concepts and strategies used, and therefore have different potential to increase the driving range of electric driven vehicles. Furthermore, the potential depends on the actual traffic situation and the actual state of the vehicle components. In this paper, a review of the actual concepts proposed for regenerative braking and their impact on driving range will be made
Kubaisi, Rayad, Herold, Konrad, Gauterin, Frank, Giessler, Martin
System Design and Control Strategy for a Battery/Supercapacitor Electric Bus with an Integrated Fast Charger/Bus Stop Station2013-01-145904/08/2013
The purposes of this study are to 1) select a suitable size of dual energy sources, 2) develop a dynamic model for a battery/supercapacitor (SC) electric bus with an integrated fast charger/bus stop station, and 3) establish control strategies among the fast charger, batteries, and the SC module. For 1), a global search method was used to locate a suitable-sized battery set and SCs under a preset cost function and basic properties. The cost ratio (CR) was calculated to maximize the energy storage capacity. For 2), 10 subsystems of the electric bus, including the driver maneuver, traction motor, the lithium battery module, the SCs, the onboard DC/DC converter, the longitudinal vehicle dynamics, accessories, and the transmission were constructed. For the fast charger/bus stop station, an AC/DC inverter was modeled. All modulized subsystems were then integrated into the vehicle/station simulator. For 3), the 10-mode control strategy properly conducts energy management using rule-based
Hung, Yi-Hsuan, Li, Hong-Wei, Lee, Hung-Chun, Chen, Chien-An, Wu, Chien Hsun
Study on Braking Force Distribution Algorithm for Hybrid Electric Bus Based on EBS2013-01-041104/08/2013
In order to improve the braking energy recovery, a parallel hybrid electric bus simulation model with electric braking system (EBS) was established by co-simulation platform for the TruckSim and Matlab/Simulink in this paper. EBS makes the front and rear shaft braking force arbitrarily distributed, which is more effective to improve the rate of energy recovery and the braking stability. A braking force distribution algorithm for hybrid electric bus based on EBS was designed in this paper. Under the premise to meet the driver's needs and the ECE regulations, this braking force distribution method focuses on making the braking force distribute to the drive shaft to a maximum extent, so as to obtain the maximum energy recovery rate by the utilization of the motor regenerative braking. At last, the simulation in different operating conditions was used to analyze the braking energy utilization and the braking performance based on the simulation model. The simulation results show that the
He, Rong, Zheng, Hongyu, Zong, Changfu
Co-operative Control of Regenerative Braking using a Front Electronic Wedge Brake and a Rear Electronic Mechanical Brake Considering the Road Friction Characteristic2012-01-179809/17/2012
In this study, a co-operative regenerative braking control algorithm was developed for an electric vehicle (EV) equipped with an electronic wedge brake (EWB) for its front wheels and an electronic mechanical brake (EMB) for its rear wheels. The co-operative regenerative braking control algorithm was designed considering the road friction characteristic to increase the recuperation energy while avoiding wheel lock. A powertrain model of an EV composed of a motor, and batteries and a MATLAB model of the control algorithm were also developed. They were linked to the CarSim model of the vehicle under study to develop an EV simulator. The EMB and EWB were modeled with an actuator, screw, and wedge to develop an EMB and EWB simulator. A co-simulator for an EV equipped with an EWB for the front wheels and an EMB for the rear wheels was fabricated, composed of the EV and the EMB and EWB simulator. The co-simulator was used to evaluate the performance of the proposed regenerative braking
Ko, Jiweon, Lee, Gaeun, Ko, Sungyeon, Ahn, Sunghyun, Kim, Hyoungjin, Choi, SeokHwan, Kim, Hyunsoo, Kim, Insu, Jeong, JongYun, Hyun, Dongyoon
Items per page:
1 – 50 of 72