Browse Topic: Off-board vehicle charging systems

Items (70)
This SAE Information Report contains definitions for HEV, PHEV, and EV terminology. It is intended that this document be a resource for those writing other HEV, PHEV, and EV documents, specifications, standards, or recommended practices.
Hybrid - EV Committee
2.0.113.99 - *admin change pending* Comparison Study on Fuel Properties of Biodiesel from Jatropha, Palm and Petroleum Based Diesel FuelSAE-PP-003543/3/2021
The increase of air pollution and global warming is a threat for human life. Besides, the price of petroleum is increasing rapidly and the resources are diminishing. This obliged scientists and engineers to look for alternative sources of energy, which are cleaner and more sustainable. Biodiesel, defined as mono-alkyls of esters from vegetable oils and animals fat, is a cleaner renewable fuel and has been considered as the best alternative for petroleum based diesel fuel hence it can be used in any compression ignition engines without any significant modification. The main advantages of using biodiesel are its renewability and better quality of exhaust gas emissions due to their higher content of oxygen. The produce less soot and hence the feed stuck is plant it will regenerate the CO2 by the photosynthesis which ensures the renewability and reduces global warming. But these alternative fuels have faced some obstacles while utilizing in CI engines which are due to some of their physical and chemical characteristics. At this study the fuel properties of jatropha biodiesel and its blends (a non-edible feedstock) were compared with the properties of Palm biodiesel (an edible feedstock) and petroleum based diesel. The viscosity, density, oxidation stability, acid value, water content, iodine value, flash point, pour point, cloud point and calorific value of the samples were analyzed an discussed. The physical properties of the biodiesels are controlled by their chemical properties such as unsaturation level of fatty acids and oxidation stability. Results show that the viscosity of jatropha is higher than palm biodiesel although the density of palm biodiesel is higher. Oxidation stability of the biodiesel has impact on several chemical and physical properties and improvement of oxidation stability can make betterment in these properties. The results of this study will be used as a data backup for another research project.
Mutagaana, Festo
Foreign Object Debris Detection and Automatic 1 Elimination for 2 Autonomous EV Wireless Charging ApplicationSAE-PP-002302/3/2021
Abstract: Power pad designing, misalignment reduction, safety, automation, living object detection (LOD), and foreign object debris (FOD) 5 detection are the key challenges in the commercialization of the high voltage wireless charging of Electric Vehicles (EV). The interruption 6 from unwanted and sensitive foreign objects such as metal objects and living objects over the charging pads is an immense challenge for 7 the static wireless charging of EV. In this manuscript, the problem of interference due to foreign objects and living objects has been 8 analyzed and an innovative laser and sensor based FOD detection method is proposed and verified by developing a prototype setup. 9 Modeling and analysis of the effects of foreign objects have been performed using Finite Element Analysis (FEA) in Ansys Maxwell® 10 environment. The analysis compares the consequence of the presence of foreign objects on the wireless charging power pad. The proposed 11 method utilizes laser light and sensor for detection and two-dimensional signal processing for the elimination of FOD. The proposed 12 method is compatible with all types of static wireless charging systems without interrupting the power transfer and power circuit. The 13 proposed system has been analyzed and compared with the various available FOD detection techniques. The feasibility of the proposed 14 system has been assessed with the help of a o the bench hardware prototype implementation in the lab environment.
Anthony, Lindsay
1.1.201 - A Context Aware Automatic Image Enhancement Method Using Color TransferSAE-PP-002162/1/2021
Advanced Driver Assistance Systems (ADAS) have become an inevitable part of most of the modern cars. Their use is mandated by regulations in some cases; and in other cases where vehicle owners have become more safety conscious. Vision / camera based ADAS systems are widely in use today. However, it is to be noted that the performance of these systems is depends on the quality of the image/video captured by the camera. Low illumination is one of the most important factors which degrades image quality. In order to improve the system performance under low illumination, it is required to first enhance the input images/frames. In this paper, we propose an image enhancement algorithm that would automatically enhance images to a near ideal condition. This is accomplished by mapping features taken from images acquired under ideal illumination conditions on to the target low illumination images/frames. The proposed method consists of four steps a) Pre- processing b) a coarse level segmentation of the input image, c) searching for an appropriate images from the database and d) adaptive color transfer. Since our algorithm performs appropriate adaptive modification to various regions, the quality of resultant image is good even under low illumination condition. We have also done a quantitative evaluation using the entropy and contrast based measures. Results prove that our method performs much better both quantitatively and qualitatively when compared to the standard state of the art image enhancement tools that are widely used.
Mutagaana, Festo
051 - Development of a 0D Model Starting from Different RANS CFD Tumble Flow Fields in Order to Predict the Turbulence Evolution at Ignition TimingSAE-PP-001891/30/2021
Faster combustion and lower cycle-to-cycle variability are mandatory tasks for naturally aspirated engines to reduce emission levels and to increase engine efficiency. The promotion of a stable and coherent tumble structure is considered as one of the best way to promote the in-cylinder turbulence and therefore the combustion velocity. During the compression stroke the tumble vortex is deformed, accelerated and its breakdown in smaller eddies leads to the turbulence enhancement process. The prediction of the final level of turbulence for a particular engine operating point is crucial during the engine design process because it represents a practical comparative means for different engine solutions. The tumble ratio parameter value represents a first step toward the evaluation of the turbulence level at ignition time, but it has an intrinsic limit. The tumble ratio parameter represents the value of the angular velocity of a single macro vortex, while the flow-field is often characterized by multiple vortexes, sometimes some rotating and some counter-rotating. The idea at the basis of the paper is: To develop a quasi-predictive 0D model for defining the final mean level of the turbulence at the ignition time. The model is fed by the curtain intake valve mass flow rate and the intake valve lift trend. In order to validate the 0D model the results were compared versus 3D CFD results. To extract from a 3D CFD flow field at IVC the type and the number of the vortexes. The 3D CFD RANS simulations were performed by AVL Fire code v. 2010. To demonstrate through some 3D CFD results that the flow field structure was a function only of the engine type and the load condition. Finally the flow field structure could be used in the 0D model on varying the engine speeds as a means of improvement of the model prediction capability.
Mutagaana, Festo
Comparative Analysis of Power Pad for Wireless Charging of Electric Vehicles2019-01-08654/2/2019
Wireless charging of Electric Vehicle adhere the mutual induction to transmit power to the battery and eliminates need of wire and physical connection. Power pad design, frequency of power transfer, distance between transfer coils and alignment of transfer coils are critical challenges of EV wireless charging. Power pad design entails optimization of coil shape and size, core shape, and material of coil and core along with economic analysis. The manuscript compares the already available coil shapes, with the introduction of ferrite core across the coils to design an extremely efficient power pad for the wireless charging of EV. A 3D finite element method (FEA) is being used for analysis, due to the unconventional distribution of the flux. Only three types of coils, D, DD, and DDQ, are taken to analyze the effect of magnetic ferrite core. The comparison is made based on simulation results, magnetic flux pattern as well as data imported from the results. Ansys 3D Maxwell simulation software is used to simulate the magnetic pattern of the power pad coils. Finally, the results shows the DD type coil are having the best magnetic fields and the maximum coupling coefficient with the maximum misalignment tolerance and the ferrite core across the coils have aligned the magnetic flux pattern and slightly improved the coupling coefficient.
Ahmad, AqueelAlam, Mohammad SaadChabaan, RakanMohamed, Ahmed
A Resonant Capacitive Coupling WPT-Based Method to Power and Monitor Seat Belt Buckle Switch Status in Removable and Interchangeable Seats2019-01-04654/2/2019
In this study, we present an intelligent and wireless subsystem for powering and communicating with three sets of seat belt buckle sensors that are each installed on removable and interchangeable automobile seating. As automobile intelligence systems advance, a logical step is for the driver’s dashboard to display seat belt buckle indicators for rear seating in addition to the front seating. The problem encountered is that removable and interchangeable automobile seating outfitted with wired power and data links are inherently less reliable than rigidly fixed seating, as there is a risk of damage to the detachable power and data connectors throughout end-user seating removal/re-installation cycles. The present study tackles this issue through outfitting three removable and interchangeable rear seat assemblies with resonant capacitive coupling wireless power transfer as to power each rear seat across a variable gap between the interior paneling and that side of the seat closest to the interior paneling. A fundamental design challenge this system presented was the need to develop a rugged method to account for different sizes of seating, and hence to accommodate variable wireless power gaps. This issue was addressed via use of impedance matching technology to present a nearly constant load impedance to the dc-to-radiofrequency power inverter. The wirelessly received power enabled additional electronics added to the rear seat assemblies to wirelessly communicate the seat belt buckle states to a central hub where it was displayed via a custom graphical interface. Our approach involved the visibly imperceptible integration of resonant capacitively-coupled transmitting and receiving antennae behind the interior paneling for the transmitter and underneath the outer fabric of the rear seating. The resulting subsystem demonstrated the ability to power both the seat belt buckle switches and wireless communication over a range of wireless power gaps.
Cuddihy, MarkPottle, Brian
Bench Testing Validation of Wireless Power Transfer up to 7.7kW Based on SAE J295407-11-02-000910/8/2017
Wireless Power Transfer (WPT) is presently being applied to consumer electronics in the low-power range and is planned to be commercialized in the high-power range for plug-in and electric vehicles in 2018. There are, however, many technology challenges remaining before widespread implementation of high-power WPT will occur. The SAE Vehicle Wireless Power and Alignment Taskforce published the Technical Information Report J2954 in 2016 to help harmonize the first phase of high-power WPT technology development. SAE J2954 adopts a performance-based approach to standardizing WPT by specifying ground and assembly coils to be used in a test stand (per Z-class) to validate performance, interoperability and safety. The main goal of this SAE J2954 bench testing campaign was to prove interoperability between WPT systems utilizing different coil magnetic topologies for SAE TIR J2954. The main challenge is that this type of testing had not been done before on such a scale with real automaker and supplier systems. A number of automakers, suppliers and government employees worked together to create a test plan, perform the testing and analyze the results. To evaluate the interoperability, performance, and EMC & EMF of this technology, a bench test program was created based on the SAE J2954 TIR, supported by the SAE WPT Taskforce along with the US Department of Energy's Idaho National Lab and TDK North America. The tests were conducted across two different power classes (between 3.7 kW to 7.7kW) and two different coil magnetic topologies (circular and double-D). This report describes the testing program and contains results from the different WPT systems. This testing validates the first stage of SAE J2954 standardization and proves that WPT is not only possible over an air gap of 250mm, but also interoperable over power classes and system designs with high efficiencies (many tests were above 90% AC to DC efficiency). The results of this report is being used as a basis for the Recommended Practice J2954 which is to be published in 2017.
Sirota, JonathanKesler, MorrisKlerer, MarkMathar, SebastianMinagawa, YusukeAbeta, HiroyukiTaha, Eloi
An Integrated Approach for Dynamic Charging of Electric Vehicles by Wireless Power Transfer - Lessons Learned from Real-Life Implementation2017-01-90764/11/2017
The aim of this paper is to introduce a complete fast dynamic inductive charging infrastructure from the back-office system (EV management system) up to the Electric Vehicle (EV) (inductive power transfer module, positioning mechanism, electric vehicle modifications) and the EV user (User interface). Moreover, in order to assess the impact of the additional demand of inductive charging on the grid operation, an estimation of the 24-hour power profile of dynamic inductive charging is presented considering, apart from the road traffic, the probability of the need for fast charging, as well as the specifications of the proposed solution. In addition, an energy management system is presented enabling the management of the operation of the inductive charging infrastructure, the interaction with the EV users and the provision of demand response services to different stakeholders. The proposed dynamic inductive charging approach has been demonstrated within a real urban environment in order to provide useful insights regarding the experience gained from a real-field trial. The relevant practical conclusions are also discussed in this paper. Finally, a cost/benefit analysis, according to the Discounted Cash Flow (DCF) principles, is performed in order to assess the economic viability of the proposed solution.
Marengo, LucaKarakitsios, IoannisKarfopoulos, EvangelosBustillo, AitorPonsar, MarcDel Pozo, DionisioMadjarov, Nikolay
Synchronous Motor with Silicon Steel Salient Poles Rotor and All Coils Placed on the Stator2017-01-16063/28/2017
In this paper, we consider a new design of synchronous motor with salient poles rotor and all coils placed on the stator. This design, uses a laminated silicon steel rotor, which is not so expensive as a rotor with super strong permanent magnets. This design of machine eliminates copper rings on the rotor and brushes which is used in regular synchronous motors, and eliminates disadvantages involved with these arrangements. In an earlier publication, authors considered the opportunity realization of synchronous mode operation in the machine with salient pole rotor and DC stator excitation. Now, we consider the new synchronous mode operation with individual DC excitation of each the alternative current (AC) windings for realization the first, second and third phase synchronous machines. In theoretical basics of analyses and design of synchronous motors we pay more attention to the single-phase motor because it is the basis for design polyphase synchronous machines. In the paper, we suggest a new single-phase, two phase and three phase synchronous motor configuration. These synchronous machine configurations can work in DC mode operation without changing the electronic power circuit. This property can also be used for starting synchronous machines. The prototype, two phase synchronous motor was designed and tested. The single-phase motor was tested on the base two phase motor. Results of the test from these prototype machines confirm the main useful properties of synchronous machines.
Gladyshev, Sergey P.Gladyshev, PavelOkrainskaya, Irina
Center-Tapped Loosely Coupled Transformer Design for iCab and EV Interoperable Wireless Charger2017-01-12413/28/2017
Wireless power transfer (WPT) technology has started to be applied in charging electrical vehicles (EV). EV models with built-in wireless charging capability is expected to be available from several major automakers in the next few years. Meanwhile, problems associated with the massive adoption of automobiles require new format of vehicles, especially the form with compact size and electric power. An inductively charged autonomous bicycle (iCab) is proposed, which has both the automotive driving and wireless charging features. It is designed to be compatible with an EV wireless charger. The wireless charging interoperability issue of the single transmitting coil capable to charge both the EV and iCab is studied in this paper. The receiving coil of a wireless charger is usually designed to match with single transmitting coil and to have a fixed power level output. To solve this problem, a center-tapped loosely coupled transformer (LCT) is proposed for interoperability between the iCab and EV chargers. Both iCab and EV wireless charging applications are realized with a center-tapped primary coil; multiple power levels output is achieved with a center-tapped secondary coil. A transmitting coil is designed to charge an EV with low power of 3.3 kW and high power of 7.7 kW. The same transmitting coil is also able to charge the iCab with low and high power of 510 W and 1.1 kW respectively. The wireless chargers with the universal transmitting pad can achieve the required power level, the maximum efficiency and the soft-switching at the same time..
Zhang, WeiMalhan, Rajesh
Modeling of Square Planar Spiral Coils Between Two Multilayer Media for Wireless Power Transfer Systems in Electric Vehicles2017-01-12093/28/2017
Nowadays, wireless power transfer (WPT) gradually prevails and many researchers have devoted themselves to it because it is a safe, convenient and reliable way for recharging electric vehicles comparing to the conventional plug-in contact-based methods. Square coils are commonly used in WPT systems. However, there is few theoretical analysis of self- and mutual inductance of square coils between two magnetic shielding materials. In this paper, in order to study the spatial magnetic field distribution, the analytical model of n-turn square planar spiral coils between two semi-infinite multilayer media is developed based on the Maxwell equations and the Dual Fourier transformation. And then, by means of surface integrals, the self- and mutual inductance can be carried out, with respect to the main parameters of the WPT systems such as the operating frequency, the geometry feature of the coupling coils and the properties of the multilayer media. This analytical models can be used to investigate the different characteristics of self- and mutual inductance of square coils with the variation of certain main parameters, which is helpful for optimizing the couplers’ geometries and the magnetic field distribution. To validate the proposed theoretical model, a 600 mm × 600 mm with a nominal 200-mm-gap prototype has been built. At last this prototype is tested with the lateral misalignment.
Luo, ZhichaoWei, Xuezhe
Technical Development of Electro Magnetic Compatibility for Plug-in Hybrid Vehicle / Electric Vehicle Using Wireless Power Transfer System2016-01-11614/5/2016
In 2007, researchers at the Massachusetts Institute of Technology successfully completed a Wireless Power Transfer (WPT) experiment. Ever since, interest in WPT has been growing. At Toyota, we have been developing the underlying technology of a WPT system. Simultaneously we have been working with regulatory committees to create a standard for WPT. In particular, there are concerns that WPT’s radiated emissions could cause harm to humans and the neighboring electronic equipment. There are many challenges that need to be overcome, but a key concern is understanding WPT’s electromagnetic compatibility (EMI: Electro-Magnetic Interference and EMF: Electro-Magnetic Field). In this paper, we show the technical issues, the evaluation method, and the development status of EMI and EMF on PHVs/EVs when using WPT. For Electromagnetic interference (EMI) performance, we investigated both an open area test site and an electromagnetic anechoic chamber as evaluation environments. Through these tests, we found that we could evaluate the fundamental frequency of WPT’s radiated emissions at an open area test site. In addition, we found that we could evaluate the harmonics of WPT in an electromagnetic anechoic chamber. We developed some countermeasure materials made of different magnetized materials to reduce the fundamental frequency’s radiated emissions. As a result, we confirmed that higher magnetic permeability materials have larger effects to reduce the fundamental frequency’s radiated emissions. To address EMF concerns, we investigated the possibility that the human body and active implantable medical devices were affected by the radiated emissions of WPT. We introduced an evaluation method to investigate these claims using a torso phantom. Our results found no adverse effects to the human body or active implantable medical devices (AIMD) and that users can use WPT safely.
Mori, Akira
Study of a Dynamic Charging System for Achievement of Unlimited Cruising Range in EV2015-01-16864/14/2015
One of the greatest challenges facing the electric vehicle (EV) is its very short cruising range compared to gasoline-powered vehicles and hybrid electric vehicles (HEV). In addition to cruising range, two other major challenges faced by EVs are charging and on-road acceleration. To resolve these challenges, this paper proposes a new way of thinking about how to extend the cruising range of EVs. The goal of this research is to extend the cruising range for EVs by enabling unlimited cruising range through simultaneous energy supply and charging while running. As a result, the following benefits can be realized: Unlimited EV cruising range Zero charging time Reduced battery load (1/2 or less) More enjoyable driving thanks to a lifting of the power limitations on EVs The paper describes a prototype system that achieves unlimited travel distance, then describes the results of real-world testing of the system, and finally discusses future prospects. An infrastructure and vehicle system were developed that can simultaneously supply power and charge during vehicle operation. Real-world test results in an actual production vehicle confirmed that the system achieves unlimited EV cruising range, eliminates inconvenience of charging, and improves EV motion performance. Using the contact-type, high-power charge-while-driving system proposed in this study, the ratio of distance traveled to charging lane was about 25:1. The cost of installing this infrastructure is estimated to be about 1/20 of the cost of a non-contact system.
Tajima, TakamitsuNoguchi, WataruAruga, Tomohisa
A Novel ZSB-PAM Power Regulation Method Applied in Wireless Charging System for Vehicular Power Batteries2015-01-11944/14/2015
Wireless charging system for vehicular power batteries is becoming more and more popular. As one of important issues, charging power regulation is indispensable for online control, especially when the distance or angle between chassis and ground changes. This paper proposes a novel power regulation method named Z-Source-Based Pulse-Amplitude-Modulation (ZSB-PAM), which has not been mentioned in the literatures yet. The ZSB-PAM employs a unique impedance network (two pairs of inductors and capacitors connected in X shape) to couple the cascaded H Bridge to the power source. By controlling the shoot-through state of H bridge, the input voltage to H bridge can be boosted, thus the transmitter current can be adjusted, and hence, charging current and power for batteries. A LCL-LCL resonant topology is adopted as the main transfer energy carrier, for it can work with a unity power factor and have the current source characteristic which is suitable for battery charging. And finite element models (FEMs) of transmitter and receiver coils in the LCL-LCL topology are built in COMSOL. From those, corresponding parameters, like self-inductance, mutual inductance and parasitic resistances caused by skin and proximity effect, can be extracted. Additionally, apart from power regulation, employing ZSB-PAM can realize the optimal efficiency in either LCL-LCL topology or the whole charging system. At last, the conclusions are verified by simulations and experiments.
Wang, ZhenshiWei, XuezheDai, Haifeng
Pure Electric Bus Traction Technology Overview - A Path Towards Enhanced Environmental Performance and Efficiency for Transit Bus Fleets2014-36-02059/30/2014
The growing concentration of population in world metropolis caused by increasing urbanization rates has pushed the demand for high capacity and efficient public transport systems. At the same time, environmental concerns have led to increasingly stricter emission standards. In this context, transit authorities have become strongly focused on making their bus fleets more efficient and cleaner, by incorporating new alternative fuels and clean propulsion technologies. This has led to increased interest in electric driven technologies, with their intrinsic efficient, quiet and environment friendly features. Trolleybuses, a well proven mature electric technology already adopted in some cities, although efficient and clean, are burdened by high infrastructure costs and operational inflexibility. Hydrogen fuel cell buses, an infant technology, currently on a precommercial status, still presents some hurdles on hardware durability and hydrogen supply, which need to be surpassed before reach commercial status. At the same time, there has been significant technical progress into development of the electromobility concept for transit bus systems, through the use of pure electric drivetrains supported by the improvement of range, durability, charging procedures and cost of energy storage systems - ESS (batteries or/and supercapacitors), considered the core components of the so called pure electric buses. In this scenario, pure electric driven bus technology has aroused interest of transit industry, as a strategy for improving efficiency and environmental performance of transit bus fleets. Although not yet commercially competitive with diesel buses, there has been significant technical progress in development of pure electric buses, notably with improvements observed in the so called Lithium Ion battery (with their variants), supercapacitors technology and charging procedures, both under a technical and cost perspective. This work is supposed to present an overview of pure electric traction bus technology, with a focus on technical, operational, environmental and economical features, highlighting the pathways to be followed to reach commercial feasibility in order to comply with stricter environmental targets already scheduled and consolidate the electromobilty concept for transit bus industry. Moreover, it will be presented an overview of the main ongoing electromobility bus experiences in some important cities around the world.
Barbosa, Fábio Coelho
Dynamic Wireless Power Transfer: Potential Impact on Plug-in Electric Vehicle Adoption2014-01-19654/1/2014
This study attempts to establish a quantitative linkage between deployment of dynamic wireless power transfer (DWPT) and the market adoption of plug-in electric vehicles (PEV). This linkage can be useful for analyzing the societal benefits of DWPT and justifying investments in its research, development, demonstration and deployment. Spatial relationships between charging opportunity and DWPT availability are estimated for four metropolitan areas. The consumer value of DWPT is formulated as a function of key DWPT deployment parameters and then integrated into an existing validated consumer choice model, where sales of PEVs are endogenous. Results indicate significant impacts on PEV sales of DWPT deployment, even only at 0.5% of road length by 2050. Significant impact heterogeneity is observed. Larger impacts appear to be on battery electric vehicles (BEV) as opposed to plug-in hybrid electric vehicles (PHEV), on short-range BEVs as opposed to long-range ones, and on consumers with charging challenges, such as consumers without adequate home or workplace charging and consumers with high driving intensity. DWPT can also abruptly expand the PEV consumer base when the DWPT availability becomes high enough (around 0.8%) and DWPT becomes a viable alternative to home or workplace chargers for consumers with neither.
Lin, ZhenhongLi, Jan-MouDong, Jing
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