Browse Topic: Sensors and actuators
This paper presents a robust and adaptable control system for tilt-wing aircraft, developed by Dufour Aerospace. The transitional tilt-wing aircraft, Aero2, combines the vertical takeoff/landing capabilities of helicopters with the high-speed range of fixed-wing aircraft. Addressing the inherent control complexities required to maintain control and stability, the developed system employs established control techniques, utilizing linearization at trim points and gain scheduling based on wing tilt. The architecture comprises a Control Allocation module for optimal actuator management, a Control Augmentation System utilizing an LQRI controller enhanced with a feedforward component for precise attitude tracking, and a Unified Velocity Controller for seamless transitions between ground speed tracking in hover and airspeed tracking in cruise. Special challenges unique to transitioning aircraft to ensure control in all axes, including in windy conditions are addressed with operational
A cooperative flight test campaign between the US Army and NASA was performed. This test sought to characterize the acoustic emissions of a fully instrumented MD530F helicopter using a snapshot array and a phased array of microphones. The snapshot array of microphones aimed to provide even coverage across the surface of a hemisphere, providing an acoustic emission hemisphere in a single 'snapshot' of time. The phased array of microphones was designed to provide enough resolution to determine noise sources from each individual blade as well as perform source separation from main rotor and tail rotor emissions. Test conditions for the characterization effort were chosen using a traditional one-factor-at-a-time approach as well as three design of experiment approaches. Characterization conditions included constant speed level flight, descent, and ascent conditions. Transient maneuver conditions were also captured over the snapshot array. The vehicle instrumentation included measurements
This study uses a mid-fidelity, aeromechanics coupled framework using the Lattice-Boltzmann Method (LBM) fluid solver to investigate an experimental coaxial rotor system. Co-rotating and counter-rotating rotor operation scenarios in hover are studied. The rotors are represented as an actuator line in the LBM fluid simulation. Simulation results are compared to experimental data, mid-fidelity and CFD simulation results available in literature. Results indicate that the framework can accurately predict thrust and thrust variations for both upper and lower rotors. Power prediction has deficiencies compared to experimental and CFD results, but is in line with mid-fidelity simulation results in literature. Flow field results are also compared qualitatively with CFD results. Results are sensitive to the actuator line representation of the blade, the inflow sampling, and tip corrections.
The Human Readiness Level (HRL) scale was applied to a high criticality, disruptive, prototype laser-based aviation sensor to evaluate its readiness for human use. Applying HRL to the laser-based aviation sensor accelerated risk identification and provided enough lead time to influence design. Specifically, a protective sensor cover prototype was implemented to address key safety issues. This success demonstrated that the HRL scale is invaluable and should be applied to other technologies.
The Adaptive Digital Automated Pilotage Technology (ADAPTTM) flight control software package aims to take advantage of redundant controls to improve safety, survivability, and performance for advanced rotorcraft. Vehicle Maneuver Optimization (VMO) is one component of the ADAPTTM architecture intended to increase maneuverability. VMO uses feedforward actuation within the control null space of over-actuated aircraft to minimize power required during quasi-steady maneuvers. In this study, the system is applied to a generic tiltrotor aircraft and evaluated in piloted simulations at the Penn State Rotorcraft Simulator. In this application, VMO uses flap deployment and nacelle tilt to reduce power required in turn maneuvers. Piloted simulation results show that the system effectively reduces power required during Break Turn and Maximum Performance Turn Mission Task Elements (MTE), while handling qualities are equivalent to the baseline controller without VMO. The system was also tested for
This study presents a statistical approach for detecting and estimating damage to multicopter propellers through a comprehensive probabilistic model. The methodology is derived from model-based analysis and applied within the time series statistical techniques. This research accounts for uncertainties in the estimation process and offers confidence intervals for assessing the extent of damage to the propellers. The framework employs functionally pooled (FP) models characterized by parameters that depend on damage sizes, proper statistical estimation, and decision-making schemes. The validation and assessment are assessed via a hexacopter flying in circles with a constant velocity and altitude under turbulence. The damage size ranges from healthy to 10 mm. The method achieves fast damage detection and precise magnitude estimation based on a segment of a single measured signal obtained from aircraft sensors during flight.
This study models flow around isolated and side-by-side three-bladed propellers in (IGE) and out of ground effect (OGE) using actuator-based techniques of varying fidelity. Actuator techniques model propellers using momentum sources distributed over the disk in actuator disk method (ADM) or distributed over moving lines in actuator line method (ALM) to reduce computational cost compared to blade-resolved DDES simulations. The lowest fidelity ADM method is observed to reasonably predict thrust with the use of a tip loss model to control runaway thrust at the tip while not resolving flow features such as blade-bound vortices and helical tip vortices at a fraction of the cost of BR-DDES (1/100). The coarser ALM model resolves these features but still requires a tip loss model to control runaway thrust at 1/10th the cost of BR-DDES. Finally, the finer ALM model used in this study accurately captures blade-related features and further predicts the tip loss trend from first principles at 1
Modern aircraft have an established need for a high-performance, open standards solution to interconnect increasing number of digital components including sensors, actuators, controllers, processors, displays and data concentrators. The aircraft can be envisioned as a distributed system requiring highly available, reliable, and deterministic communication network - often termed as digital backbone - for safe operation. This paper introduces a new zonal architecture for aerospace onboard networks using Time-Sensitive Networking (TSN). TSN is an open standard based deterministic Ethernet solution for mission and safety critical networks in aerospace industry that truly meets the Modular Open Standards Approach (MOSA) requirements. This paper also presents a reference implementation of the proposed digital backbone architecture using commercial-off-the-shelf hardware from multiple vendors. Experimental data from laboratory evaluation shows stability, performance, and reliability that
The paper deals with the status of development and qualification/certification of electromechanical actuation for Helicopters and VTOL applications with the focus on aspects relevant to the Fault-Tolerance. In particular a linear Electromechanical Actuator (EMA) architecture is presented, derived from a fault tolerant ballscrew-based differential (speed-summing arrangement) actuation system patented by UMBRAGROUP S.p.A. The focus is on safety-critical and high reliability/availability requirements for electromechanical actuation certification. The main characteristic is the use of two independent mechanical actuation channels in the same envelope driven by independent Motor Control Electronics (MCEs). At the state of the art, the presented fault-tolerant architecture is under development in flight-critical swashplate application for eVTOL platform and under feasibility study in flight-critical swashplate application for CS27 platform.
Full flight regime trim strategies are examined for a Lift+Cruise eVTOL aircraft. Control laws are designed for hover, transition, and cruise conditions to satisfy standard flying-qualities requirements based on the characteristic behavior of the vehicle (rotorcraft versus fixed wing) while ensuring realistic motor limits (peak and continuous) are satisfied. CONDUIT® is used to optimize control laws to minimize actuator activity while meeting flying-qualities constraints. Variable-RPM control is shown to be sufficient to satisfy Level 1 flying-qualities requirements in hover and low-speed flight where control surfaces have inadequate control authority. Time domain simulations are presented to verify controller performance and ensure actuator limits are not violated while following step commands. The aircraft is able to follow commands well in all axes and flight regimes. Transition through the full flight regime (hover to cruise) is simulated using a stitched model.
This paper describes a mathematical framework for determining the optimal sensor set location for adequately capturing the sound generated by rotors. The approach leverages the gappy-POD method proposed by Everson and Sirovich [J. Opt. Soc. Am., Vol. 12, 1995, pp. 1657-1664], which first identifies the various mode constituents that make up the first few rotor blade-pass frequency harmonics of the sound-field. The algorithm is developed using a covariance matrix for the POD problem comprising auto- and cross-spectral densities of spatially and temporally resolved sound waves captured by an array of microphones oriented parallel to the axis of a laboratory-scale hovering rotor. Three different forms of the technique are developed and compared. These comprise a homogeneous form and two heterogeneous forms; the heterogeneous forms are referred to as XX-topos and XX-chronos and depends on which term in the error minimization equation is assigned the gappy sensor set. A greedy algorithm is
Wear debris monitoring and analysis is a common practice for the condition assessment of engine and transmission health. Oil debris monitoring (ODM) and electronic chip detectors (ECD) are two common methods deployed for continuous monitoring of oil wetted component health in-flight. This study evaluates the diagnostic performance of the two sensing technologies within controlled rolling element bearing (REB) fault experiments. Progressive visual inspection of the REB spall progression through failure provided a ground truth against which both systems could be compared. Quantifiable metrics of reliability, diagnostic accuracy, provided maintenance interval were defined to create a framework for condition-based maintenance (CBM) program decision making. In summary, it was found that the ODM sensor system provided earlier fault notice, but more so, vastly outperformed the ECD in reliability and avoidance of false positives.
As part of a US-France Project Agreement, the US Army and ONERA are investigating mid-fidelity computational approaches for rotorcraft aerodynamics. The approaches from both groups use immersed boundaries in the place of boundary-layer-resolved meshes and actuator lines in the place of rotor blades. Results are compared between the US Army and ONERA to assess strengths and limitations of the mid-fidelity algorithms. An isolated rotor case is first used to validate and compare actuator line wake structure against a high-fidelity result. Second, a static coaxial hub is used to compare immersed boundary algorithms. In the final application, immersed boundary methods and actuator lines are used together for the Dauphin 365N configuration in forward flight.
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