Browse Topic: Braking systems

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Agricultural tractor brake linkage efficiency prediction and correlation using Flexible Multibody Dynamics model2026-26-0103To be published on 01/16/2026
In agricultural tractors, braking actuation is usually done through control linkages consisting of a series of connected four-bar linkages with multiple pivots from the pedal to the brake pads. The quality of force transmission is critical as it directly affects the braking performance of the tractor. Forces measured at the end of the control linkage or brake pull rod often show deviation with theoretically-based mechanical advantage calculations. This is due to various factors such as linkage transmission angle, elasticity, and friction in joints not considered, which contribute to loss in force transfer. A standardized simulation method needs to be developed and validated to predict the losses in the control linkage system. In this paper, the author proposes a simulation approach using multi-body dynamics, which includes contribution factors such as transmission angle, linkage elasticity, and friction in joints. MBS model for brake linkage system for three different tractors
Subbaiyan, Prasanna Balaji, Nizampatnam, Balaramakrishna, Redkar, Dinesh, Arun, G, K, Vinoth, R, Sengottu, Paulraj, Lemuel
Design and Validation of a Collapsible Brake Pedal System for Lower-Leg Protection in Frontal Impacts2026-26-0500To be published on 01/16/2026
Indian Passenger car accident data indicates that approximately 44% of crashes are frontal impacts. Among the injuries sustained in these crashes, lower leg injuries are notably critical, contributing to nearly 25% of driver occupant injuries. To evaluate such injuries, the Bharat New Car Assessment Program (BNCAP) includes lower leg injury metrics as part of the Frontal Offset Deformable Barrier (ODB64) test. While the overall injury performance is assessed at the vehicle level, BNCAP also monitors vehicle interior intrusions—particularly pedal intrusions—as key contributors to lower limb injury severity. A major challenge in frontal crashes is the intrusion of the vehicle's front-end structure into the occupant compartment. Rigid components, particularly the brake pedal assembly, can be displaced rearward during a crash, significantly increasing the risk of lower leg injuries. Therefore, minimizing pedal intrusions into the driver footwell is critical to enhancing lower leg
Shetti, Rahul R., Kudale, Shailesh, Naik, Nagaraj, Bisen, Badal, Kotak, Vijay, Dudhewar, Swapnil Dudhewar, Bhagat, Amit, Durgaprasad, HNV
Design optimization of the propeller shaft and transfer case for high-speed 4WD vehicles2026-26-0343To be published on 01/16/2026
Nowadays, vehicle enthusiasts often vary their driving patterns, ranging from driving at very high speeds to off-roading. Due to these driving patterns, 4WD vehicle demand is continuously growing day by day. A 4WD vehicle used to have better traction control with enhanced stability. The 4WD vehicle performance and reliability at high speed are critically influenced by driveline stiffness and natural frequency. Driveline stiffness and natural frequency are very critical parameter for high-speed vehicles, that significantly influenced by the propeller shaft and transfer case. This study focuses on the design optimization of the transfer case and critical frequency of propeller shafts to enhance vehicle performance at high speeds. The analysis begins with a comprehensive study of the factors affecting power transfer path, transfer case stiffness, critical frequency, including material properties, propeller shaft geometry and the boundary conditions. Advanced computational methods are
Kumar, Sarvesh, Yadav, Sahdev, S, Manickaraja, Sanjay, L, Kanagaraj, Pothiraj, Jain, Saurabh Kumar, Deole, Subodh M
Assessing Brake Emission Performance Across New, Upgraded, and Retrofitted Test Bed Infrastructures2026-26-0232To be published on 01/16/2026
Brake wear particle emissions are a significant source of traffic-related particulate matter, prompting increasing regulatory attention through frameworks such as UN GTR No. 24 and the forthcoming Euro 7 standard. To address the demand for accurate and reproducible measurement solutions, a comparative study was conducted using an identical ventilated cast-iron disc brake across different test bed infrastructures. Three AVL solution configurations were assessed: (1) a newly built brake emission test bed, (2) an engine test bed upgraded with brake emission measurement equipment, and (3) a simulated third-party brake test bed (e.g., originally used for performance or NVH testing) retrofitted with brake emission measurement equipment. In the third configuration, the UN GTR No. 24 test sequence was automated and executed by the AVL System Control in coordination with the existing test bed infrastructure. The testing infrastructure included a CFD-optimized brake enclosure and sampling tunnel
Martikainen, Sampsa, Weidinger, Christoph, Huber, Michael Peter
Simulation of EV range Estimation for different payload of vehicle.2026-26-0389To be published on 01/16/2026
The electrification of transportation is reshaping the automotive and logistics industries, with electric vehicles (EVs) playing an increasingly central role in passenger mobility and commercial operations. As EV adoption grows, the need for accurate range estimation becomes critical, particularly under varying operational conditions such as increased payload. A key business challenge lies in the significant variability of EV range due to changes in vehicle load, which can affect performance, operational efficiency, and cost-effectiveness—especially for fleet-based services. This study focuses on addressing the technical gap in predicting EV range with respect to different payload conditions. Traditional range estimation methods often fail to account for real-world variables like additional cargo weight, leading to suboptimal route planning, increased energy consumption, and unanticipated charging requirements. Payload-induced range degradation can result in up to some deviation in
Khatal, Swaraj, Gupta, Anjali, Krishna, Thallapaka
Predictive SoC Management for Enhanced Recuperation Efficiency in Electric Vehicles2026-26-0154To be published on 01/16/2026
In recent years, the automotive industry has been looking into alternatives for conventional vehicles to promote a sustainable transportation future having a lesser carbon footprint. Electric Vehicles (EV) are a promising choice as they produce zero tail pipe emissions. However, even with the demand for EVs increasing, the charging infrastructure is still a concern, which leads to range anxiety. This necessitates the judicious use of battery charge and reduce the energy wastage occurring at any point. In EVs, regenerative braking is an additional option which helps in recuperating the battery energy during vehicle deceleration. The amount of energy recuperated mainly depends on the current State of Charge (SoC) of the battery and the battery temperature. Typically, the amount of recuperable energy reduces as the current SoC moves closer to 100%. Once this limit is reached, the excess energy available for recuperation is discharged through the brake resistor/pads. This paper proposes a
Barik, Madhusmita, S, Sethuraman, Aruljothi, Sathishkumar
Systemic modelling and simulation approach to estimate Brake response time in a Pneumatic brake systems2026-26-0469To be published on 01/16/2026
Brake response time in truck air brake systems is crucial for ensuring safety and operational efficiency. This paper presents the development of a simulation model designed to meet all necessary regulatory requirements for Brake response time and as an input to the stopping distance calculations. The actual pneumatic circuit, including brake valves, relay valves, brake chambers, and plumbing have been replicated. The focus is on utilizing 1D simulations to predict the compliance of response time during both the pressurizing (brakes applied) and depressurizing (brakes released) phases of the brake system. A mathematical model is developed using a commercially available 1D simulation tool. This model employs a lumped parameter approach for the pneumatic components, with governing equations derived from compressible flow theory and empirical valve flow characteristics. A parametric study is carried out on variables such as plumbing length, system pressure, and valve orifice diameters. The
Kumbar, Praful, Murugesan, Karthik, Shannon, Rick
Simulation Research on Torque Vectoring, Braking, Chassis control Strategies for Electric & hybrid Vehicles using System Simulation2026-26-0423To be published on 01/16/2026
Electric Vehicles and Plug-in Hybrids alleviate the energy crisis but pose a unique challenge for vehicle dynamics. Though significant developments in motor control strategy and energy density management are evolving, we face significant challenges in Torque Management with several ADAS features being integral part of the EV's/xHEV's. It demands high-fidelity physical and control model exchanges between electric-chassis, ride-handling, tire modelling, Steering Assist, powertrain and validate using 0D-1D platform. This paper explicates a unified strategy for improving overall vehicle performance by intelligently distributing and coordinating drive torque to enhance traction, stability, and drivability across diverse operating conditions through the co-simulation. Co-Simulation platform includes physical models in AMESIM, and control strategies integrated in MATLAB/Simulink. The platform features comprehensive representations of digital vehicle that requires detailed modelling of
Eruva, Patrickxavier, Sarapalli Ramachandran, Raghuveeran, Chougule, Sourabh, Natanamani-Pillai, Siva Subramanian, Scheider, Clement, Leclerc, Cedric, Natarajasundaram, Balasubramanian
Brake Judder Resolution through Experimental Testing2026-26-0587To be published on 01/16/2026
Brake judder is a critical concern in modern automotive systems, impacting both vehicle performance and passenger comfort. This phenomenon manifests as undesirable vibrations during braking, often caused by various factors such as vehicle architecture, different wheelbase, brake design considerations, load distribution, suspension characteristics etc. These vibrations not only compromise braking efficiency but also affect the overall driving experience, making it a priority issue for automotive engineers and researchers. This paper investigates the root causes of brake judder in a M3 Bus category vehicle having pneumatic brake system, focusing on its mechanical aspects and operational dynamics. By employing a combination of experimental testing and analytical evaluations, the study delves into the influence of brake torque generation and its consumption during vehicle deceleration for different wheelbase vehicles having similar brake system, revealing discrepancies that contribute to
Mundkar, Rameshwar, Shete, Rahul, Nayak, Nihar, Gavade, Sarjerao
Auto Braking system for preventing commercial vehicle overloading.2026-26-0032To be published on 01/16/2026
Overloading in commercial vehicles is a widespread issue that creates serious safety, operational, and regulatory concerns. Excessive loads can result in mechanical breakdowns, diminished braking performance, accelerated tire wear, and a higher likelihood of accidents, posing risks to drivers and other road users. Moreover, overloading accelerates road deterioration and increases infrastructure maintenance costs. To tackle this pressing problem, this study introduces a novel integrated system that merges advanced load-sensing technology with the vehicle's braking system. The system utilizes high-precision sensors placed at key locations, such as the suspension or axle, to monitor the vehicle's load in real time. These sensors send data to a central control unit, which triggers the braking mechanism if the load surpasses a predetermined safety limit. Importantly, the braking system activates only when the vehicle is stationary, ensuring it does not disrupt normal driving operations. The
RAJ, AMRITESH, Pujari, Sachin, Londhe, Mahesh, Shirke, Sumeet, Shinde, Akshay
Optimization of Inverter Control Strategies for Improved Powertrain Efficiency Using E-Motor Emulation Platforms2026-26-0509To be published on 01/16/2026
The traction inverter is a critical component in electric vehicles (EVs), functioning as the heart and brain of the electric powertrain. It controls the power conversion between the high-voltage battery and the electric motor, enabling efficient propulsion and regenerative braking. As EV adoption grows, especially in emerging markets like India, the need for robust and scalable inverter testing solutions becomes paramount. Traditional testing methods involving real batteries and e-motors pose several challenges in the Indian context, including high safety risks, infrastructure limitations, high battery costs, and limited availability of prototype-grade components. This paper presents a comprehensive approach to inverter validation using the AVL Inverter TS™ system— an advanced Power Hardware-in-the-Loop (PHiL) test system based on e-motor emulation technology.. It enables safe, efficient, and reliable testing without the need for actual batteries or mechanical loads. The system
Mehrotra, Soumya, Chhabra, Rishabh
Enhancing Range Prediction Accuracy for the BEV: Bridging the Gap Between Simulation and Real-World Testing2026-26-0521To be published on 01/16/2026
Accurate range estimation in battery electric vehicles (BEVs) is essential for optimizing performance, energy efficiency, and customer expectations. This study investigates the discrepancies between physical test data and simulation predictions for the Jeep Wagoneer model. A detailed range delta analysis identifies key contributors to the observed deviations, including regenerative braking inefficiencies, increased propulsion demand, auxiliary loads, and estimated drivetrain losses within the Electric Drive Module (EDM) during traction and regen. Results indicate that the test vehicle exhibits lower regenerative braking efficiency and higher traction and lower regen consumption than predicted by simulations, primarily due to EDM inefficiencies and friction brake usage during regeneration. The study underscores the importance of refining simulation methodologies by integrating real-world, test based EDM loss maps to improve accuracy and better align predictive models with actual vehicle
ali, Shoaib, Mahajan, Prasad
Optimizing Brake Pedal Feel and Driver Comfort in Buses with Pneumatic Braking Systems2026-26-0536To be published on 01/16/2026
Brakes are a critical safety component in vehicles, and every parameter of the braking system plays a vital role in vehicle operation. Among these, brake pedal feel and driver confidence are key factors, in addition to achieving the required brake force, deceleration, and stopping distance. These aspects depend on the system-generated torque, available pneumatic pressure, lining material properties, and Electronic Braking System (EBS) parameters. This paper focuses on the factors influencing brake pedal feel while maintaining a balance between driver comfort and confidence during bus operation. Under optimal braking conditions, brake pedal response and brake torque gradient must align with the driver’s deceleration demands. The braking system must respond promptly, completing the application in the shortest possible duration. The brake torque gradient values specified in the EBS file should neither be too low nor too high, and the brake pedal feel must remain consistent throughout the
Pujari, Sachin, Salunkhe, Swapnil, Ali, Tauqeer
Regenerative braking control strategy for electric commercial bus under Indian road condition using artificial neural network2026-26-0645To be published on 01/16/2026
The main objective of this research is to create a more efficient regenerative braking control strategy for electric commercial buses operating under Indian road conditions. The strategy uses Artificial Neural Networks (ANNs) to optimize the regenerative braking process. Regenerative braking helps to recover energy that would otherwise be lost during braking and convert it back into usable power for the vehicle. The challenge is to design a system that works effectively on the diverse and often challenging road conditions found in India, such as varying gradients, traffic patterns, and road surface types. This study begins by collecting data (which includes vehicle speed, road gradient, traffic condition, etc.) from real-world driving conditions and aims to train an Artificial Neural Network (ANN) using a large set of driving data collected under various conditions to predict the most efficient regenerative braking settings for different driving scenarios. While the results are
Saurabh, Saurabh, Bhardwaj, Rohit, Patil, Nikhil, Gadve, Dhananjay, Amancharla, Naga Chaithanya
Niobium Alloyed Brake Disc for reduced NVH and emission control2026-26-0285To be published on 01/16/2026
Recent regulations limiting brake dust emissions have presented many challenges to the brake engineering community. The objective of this paper is to provide a low cost, mass production solution utilizing well known existing technology to meet brake emissions requirements. The proposed process is to alloy the Gray Cast Iron with Niobium. The Niobium addition will reduce wear debris and improve NVH (Noise Vibration Harshness). The test methodology included: Manufacture of disc samples alloyed with Niobium, and Evaluation of airborne wear debris utilizing a pin-on-disc tribometer equipped with emission collection capability. The airborne emission and wear surfaces were further analyzed by Scanning Electron Microscopy, Energy Dispersive techniques (SEM-EDS), X-Ray Diffraction and Optical Microscopy. The cast iron test matrix included four groups; Unalloyed eutectic 4.3% Carbon Equivalent (CE), Unalloyed hypereutectic >4.3% CE, Niobium alloyed Eutectic and Niobium alloyed hypereutectic
Barile, Bernardo, Holly, Mike
Smart Stability: Dual-Mode Hill Hold and Parking Brake Strategy in Electric Tractors Using Motor Torque and Electro-Hydraulic Actuation2026-26-0205To be published on 01/16/2026
Operating tractors on Sloped Terrains presents safety challenges, especially during shuttle operations, loader use, or start-stop maneuvers at slopes. Unlike Diesel Counterparts, feedback from the prime mover (Motor) is minimal and silence often masks terrain feedback. Driver response tends to vary, leading to rollback & challenges to safety demanding skill & expertise for safe operation. Based on field observations across Mahindra tractor platforms, we identified start-stop maneuver task to be offloaded from the operator to improve control and consistency and take skill element out of picture. This paper outlines the approach derived based on dual-mode Hill Hold and Parking Brake system, developed using traction motor torque control and SAHR-based hydraulic braking via proportional valves. The VCU works at the heart of this system to dynamically choose between electric and hydraulic modes based on vehicle state, ignition, and motor conditions. Parking brake automation logic has been
M, Rojer, P, Velusamy, Natarajan, Saravanan, devakumar, Kiran, T, Ganesan, sundaram, Pavithra, Muniappan, Balakrishnan
Evaluation of Thermo-Mechanical behavior of brake discs in vehicles using Multidisciplinary approach2026-26-0433To be published on 01/16/2026
The objective of this paper is to evaluate the thermal performance of the brake discs in the design stage of its life cycle by developing a methodology to replicate the dynamometer testing using multi-disciplinary Finite Element Analysis (FEA) methods. A simulation workflow was formulated in which Computational Fluid Dynamics (CFD) was used to create temperature and velocity dependent Heat Transfer Coefficients (HTC) which were in turn used in Computer Aided Engineering (CAE) to do a thermo-mechanical analysis. With this workflow various designs of the brake discs were analyzed. A sensitivity study was done to determine critical design features that affected its thermal performance. A final design was fixed that met both the weight and thermal performance targets. This design was evaluated in dynamometer testing, and 95% correlation was achieved. Thus, the developed simulation workflow ensured that a first-time right brake disc can be finalized in the design stage, which will meet the
Balaji, Praveen, K, Karthikeyan, S, KESAVPRASAD, S Kangde, Suhas
Digital Twin-Enhanced Chassis Dynamometer for EV Drivetrain Testing2026-26-0363To be published on 01/16/2026
Accurate prediction of drivetrain performance and energy efficiency in electric vehicles (EVs) remains a challenge due to the limitations of conventional chassis dynamometer testing, which often overlooks dynamic vehicle-roller interactions, suspension responses, and regenerative braking effects. This paper presents a novel digital twin-enabled testing framework using a compact, two-roller chassis dynamometer integrated with real-time multibody dynamics and electromechanical co-simulation. The physical test bench is coupled with a virtual model of the EV, including suspension geometry, rear-to-front axle load distribution, tire–roller contact mechanics, and motor-inverter dynamics. By enabling bi-directional data exchange between the physical and virtual domains, the system emulates real-world load shifts, torque demand variations, and energy recovery under standardized drive cycles. This integrated approach enhances simulation fidelity, supports certification-compliant testing, and
Kumar, Akhilesh, V, Yashvati
Optimizing Collision Warnings: A Shift from Time to Collide to Time to Brake2026-26-0047To be published on 01/16/2026
In automotive safety systems, Time to Collide (TTC) is traditionally used to trigger warnings in auto-emergency braking systems. However, TTC can lead to premature or inaccurate warnings as it is calculated based on the relative speed and distance between the ego and an obstacle. TTC does not consider the vehicle's braking dynamics, such as brake prefill lag which varies across different vehicles, maximum deceleration, and the effectiveness of braking systems and assumes constant speed which may not always be realistic. We propose Time to Brake (TTB) as a more effective parameter for driver warnings. TTB directly relates to the action a driver needs to take—braking. It provides a clear indication of when braking should begin to avoid a collision, whereas TTC only tells us about the possibility of a collision. To calculate TTB we utilize the brake profile, which incorporates both deceleration and system jerk for improved accuracy. The proposed warning time is the sum of variable brake
Singh, Ashutosh Prakash, Kumawat, Himanshu, Gupta, Sara
Self-supervised diagnostics & prognostics framework for predictive maintenance in electric vehicles2026-26-0673To be published on 01/16/2026
Predictive maintenance is essential for enhancing the reliability, safety, and operational efficiency of connected vehicles. However, traditional supervised learning approaches for fault prediction depend heavily on large, labeled datasets of failure events, which are often scarce and expensive to obtain in real-world automotive environments. This paper proposes an original self-supervised anomaly detection framework that predicts emerging failures using only healthy operational data, eliminating the need for explicit failure labels. The approach employs self-supervised pretext tasks, such as masked signal reconstruction and future telemetry prediction, to learn robust representations of normal multi-sensor behavior (e.g., temperature, pressure, current, vibration). An unsupervised anomaly detection model then identifies deviations from these learned patterns. This integrated with data-informed predictive models enable early detection of faults across critical subsystems such as
Kumar, Pankaj, Deole, Kaushik, Hivarkar, Umesh
Performance Evaluation and Optimization of Engine Brake System using Chassis Dynamometer2026-26-0511To be published on 01/16/2026
Engine braking is a deceleration technique that leverages the internal friction and pumping losses within the engine. By closing the throttle and potentially selecting a lower gear, the engine creates a retarding force that slows the vehicle. This practice contributes to better fuel economy, decreased brake system load, and improved vehicle handling in specific driving scenarios, such as steep declines or slippery road surfaces. To alleviate stress on their primary braking systems and prevent overheating, heavy vehicles frequently incorporate engine-based braking. While older trucks relied on simple exhaust brakes with a butterfly valve to restrict exhaust flow, these had limited impact. Hence contemporary heavy vehicles almost exclusively use more advanced engine braking technologies. Traditionally, our heavy-duty vehicles use Exhaust brake system to elevate the braking performance on hilly terrains. Hence an improved sample of Engine brake was developed for enhanced braking
M, Vipin Prakash, Rajappan, Dinesh Kumar, R, Suresh, N, Gopi Kannan
HELICOPTER TURBOSHAFT ENGINE IDLE POWER SCHEDULINGAIR4121 (Current)11/26/2025
The purpose of this AIR (Aerospace Information Report) is to provide aircraft and engine designers with a better understanding of helicopter turboshaft engine idle power characteristics and objectives to be considered in the design process. Idle is the lowest steady state power setting. At this setting, the engine typically does not produce enough power to obtain governed output shaft speed (i.e. the shaft speed is determined by the load imposed by the aircraft). In the aircraft, the engine is typically stabilized at this power setting after starting, prior to taxi and for some period of time after rotor shutdown for cool down prior to engine shutoff. Traditionally, the aircraft designer wants idle power scheduled as low as possible and of course, does not want any resulting aircraft operational difficulties such as overcoming the rotor brake. The engine designer, however, desires a higher scheduled power because of the reduced probability of engine operational problems. The attributes
S-12 Powered Lift Propulsion Committee
Verifying large alternate product code for an Joint Aerospace/Ground Vehicle Document document - JAGV01JAGV00000000000000000000000000001_202511 (Current)11/24/2025
Verifying large alternate product code for an Joint Aerospace/Ground Vehicle Document document - JAGV01
Active Safety Systems Standards Committee
Motor Vehicle Brake FluidJ1703_202511 (Current)11/21/2025
This SAE Standard covers motor vehicle brake fluids of the nonpetroleum type, based upon glycols, glycolethers, and appropriate inhibitors, for use in the braking system of any motor vehicle such as a passenger car, truck, bus, or trailer. These fluids are not intended for use under arctic conditions. These fluids are designed for use in braking systems fitted with rubber cups and seals made from styrene-butadiene rubber (SBR), or a terpolymer of ethylene, propylene, and a diene (EPDM).
Brake Fluids Standards Committee
Hot Impulse Test for Hydraulic Brake Hose AssembliesJ1833_202510 (Current)10/13/2025
test
Automotive Brake and Steering Hose Standards Comm
Quantitative Analysis of a Hybrid Electric HMMWV for Fuel Economy Improvement2024-01-335604/23/2025
ABSTRACT This paper presents a quantitative analysis and comparison of fuel economy and performance of a series hybrid electric HMMWV (High Mobility Multi-purpose Wheeled Vehicle) military vehicle with a conventional HMMWV of equivalent size. Hybrid vehicle powertrains show improved fuel economy gains due to optimized engine operation and regenerative braking. In this paper, a methodology is presented by which the fuel economy gains due to optimized engine are isolated from the fuel economy gains due to regenerative braking. Validated vehicle models as well as data collected on test tracks are used in the quantitative analysis. The regenerative braking of the hybrid HMMWV is analyzed in terms of efficiency from the kinetic energy at the wheels to the portion of regenerative power which is retrievable by the battery. The engine operation of both the series hybrid and conventional HMMWV are analyzed using a 2-D bin analysis methodology. Finally, the vehicle model is used to make
Nedungadi, Ashok, Masrur, Abul, Khalil, Gus
Test JSW2-6715 NewJSW26715_202501 (Current)01/17/2025
testing
Ground Vehicle European Prospect Committee
NASA’s Inspection Technology for Spacecraft Tests Quality of Seacraft HullsTBMG-5222312/05/2024
Shipbuilders didn’t have the option of fiberglass when the nonprofit American Bureau of Shipping (ABS) was established 160 years ago to help safeguard life and property on the seas. Fortunately, technology to help better ensure the safety of ocean vessels has also come a long way in that time, in part because people have become a spacefaring species.
Quantitative Analysis of a Hybrid Electric HMMWV for Fuel Economy Improvement2024-01-3356-TEST-REC11/15/2024
ABSTRACT This paper presents a quantitative analysis and comparison of fuel economy and performance of a series hybrid electric HMMWV (High Mobility Multi-purpose Wheeled Vehicle) military vehicle with a conventional HMMWV of equivalent size. Hybrid vehicle powertrains show improved fuel economy gains due to optimized engine operation and regenerative braking. In this paper, a methodology is presented by which the fuel economy gains due to optimized engine are isolated from the fuel economy gains due to regenerative braking. Validated vehicle models as well as data collected on test tracks are used in the quantitative analysis. The regenerative braking of the hybrid HMMWV is analyzed in terms of efficiency from the kinetic energy at the wheels to the portion of regenerative power which is retrievable by the battery. The engine operation of both the series hybrid and conventional HMMWV are analyzed using a 2-D bin analysis methodology. Finally, the vehicle model is used to make
Nedungadi, Ashok, Masrur, Abul, Khalil, Gus
400Hz High Speed Static Transfer Switch2008-01-287711/11/2024
The objective of this project was to replace electromechanical power line contactors with a Static Transfer Switch (STS) to improve the transfer of electrical power between aircraft generators and decrease required maintenance. The switch requirements include high reliability, lightweight, and high speed (less than 15mS) power transfer. An STS can shorten the bus transfer time to less than the “ride-through” of aircraft electronic loads and therefore have the ability to control and transfer electrical power while maintaining critical mission requirements. The content of this paper and presentation will discuss the initial problem, the research and development approach, design, and initial testing of the STS.
Cooper, Ronald C., Cooper, Evan C.
Experimental Study on Quality Control and Variable Valve Timing Strategy of Hydrogen Engine for High Efficiency and Low Emission at Low Load2024-01-509510/15/2024
In order to reduce the pumping loss of low loads and maximize the lean combustion advantage of hydrogen, the paper proposes a load control strategy based on hydrogen mass, called quality control, for improving thermal efficiency and emissions at low loads. The advantages of quality control and the effect of VVT on the combustion performance of hydrogen internal combustion engines under low loads were discussed. The results show that when the relative air–fuel ratio (λ) increases to more than 2.5, the NOx emissions are reduced to less than 3.5 g/kW · h at the brake mean effective pressure (BMEP) below 8 bar, especially when the BMEP is less than 5 bar, the NOx is within 0.2 g/kW · h. Compared to quantity control based on air mass, the quality control strategy based on hydrogen mass achieves over a 2.0% reduction in pumping loss at BMEP levels lower than 4.4 bar. Furthermore, it enhances thermal efficiency by up to 5% at low loads, while maintaining NOx emissions within 0.2 g/kW · h at
Li, Yong, Chen, Hong, Fu, Zhen, Du, Jiakun, Wu, Weilong
A novel approach for Combi Braking System design considering tire's nonlinear behavior2024-26-005801/16/2024
The standard usage of Combined Braking System (CBS) in lower cc/power 2-wheeler vehicles serves to reduce stopping distance and improve braking stability. The CBS system achieves this by engaging both the front and rear wheel brakes, taking advantage of the high load transfer characteristic during 2-wheeler braking. However, the current design of the CBS system relies on linear system analysis, based on vehicle geometry, load distribution, and tire-road friction. This approach overlooks the non-linearities inherent in braking dynamics, such as tire behavior and dynamic Center of Gravity (CoG) location. Consequently, the current CBS design methodology exhibits limitations, particularly in extreme scenarios where wheel lock-up may occur, such as on low friction surfaces or during panic braking. This paper proposes the incorporation of tire non-linearities into the design of CBS systems using Pacejka's tire model. Initially, calculations are performed to optimize the braking
Khandekar, Piyush, Badiger, Kartik, Gautam, Ashish, Soni, Lokesh
Regulatory trends for enhancement of Road Safety2024-26-016501/16/2024
Various Advanced Driver Assistance systems are being introduced to the Indian Market with the aim of reducing the road fatalities and injuries leading to severe trauma. India being one of the largest markets for the automobile sector always stands committed towards providing safe and sustainable transportation to its citizens. Advanced Driver Systems such as Anti-lock Braking Systems (ABS), Autonomous Emergency Braking systems (AEBS), Lane Departure Warning Systems, Auto Lane Correction Systems, Driver Drowsiness Monitoring Systems, Speed Limiting and Assisting Systems, Automated Crusing Control Systems, Automated Commanded Steering Functions, Traffic Jam assist systems etc., assist the driver during driving. They tend to reduce road accidents and related fatalities by their advanced and artificial intelligent fed programs. This paper will share an insight on the past, recent and the upcoming developments in the regulations with respect to driver assist systems, that are being enforced
Nayak, Pratik, Rawal, Vishal, Patil, Kamalesh, Tandon, Vikram, Badusha, Akbar
Regeneration Calibration for optimum Range and effective brakes performances in eSUV2024-26-011001/16/2024
Regenerative braking is an effective approach for electric vehicles (EVs) to extend their driving range. To enhance the braking performances and regenerative energy, regenerative braking control strategy based on multi objective optimisation is explained in this paper. This technical paper would be focusing on extracting optimum Range with effective brake performances without affecting drivability and performances in different drives modes. An extensive research study on public road driving patterns is done to understand the percentage utilisation of brakes at various (low-mid-high) speeds as per the customer driving behavior. Multi-Objective optimisation function with three vital factors is defined where output generated power, torque smoothness and current smoothness are selected as optimisation objective to improve the driving range, braking comfort, and battery lifetime respectively. Braking regeneration maps are calibrated along with optimised foundation brake hardware’s to get
KUMAR, Prabhakar, K, Rajakumar, Krishnan, Nandhakumar, Suhail, Mohammed thamjeed
Enhancing Electric Vehicle Performance and Battery Life through Flywheel Energy Storage System: Modelling, Simulation, and Analysis2024-26-013601/16/2024
This research paper focuses on the modelling and analysis of a flywheel energy storage system (FESS) specifically designed for electric vehicles (EVs) with particular emphasis on the flywheel rotor system associated with active magnetic bearings. The methodology used simulation approaches to investigate the dynamics of the flywheel system. The objective of this study is to explore the effects of implementing the flywheel energy storage system on the performance of the EV. The paper presents a comprehensive model of the flywheel energy storage system, considering the mechanical and electrical aspects. The mechanical model accounts for the dynamic behaviour of the flywheel, including parameters such as rotational speed, inertia, and friction. The electrical model describes the interaction between the flywheel and the power electronics, such as the converter and motor/generator. To evaluate the benefits of the flywheel energy storage system, simulations are conducted. Simulation studies
Akhtar, Juned
Evaluation of Automated Emergency braking systems for collision avoidance2024-26-018501/16/2024
From the past few years, there is a pressing need for implementation of automatic in-vehicle safety systems to avoid vehicle crashes and fatalities. Development of autonomous emergency braking systems (AEB) to detect and avoid collisions in such critical moments is of paramount importance. In this paper, AEB control systems are developed for a four-wheeler system that aims to detect pedestrians and/or vehicles and halts the ego vehicle based on the time to collision (TTC). This control system aims to react based on the real-time relative distance & speed of the ego vehicle to actuate appropriate braking force. Control systems developed in Altair ActivateTM are co-simulated with CARLA, a virtual reality simulator for autonomous driving research. Various scenarios including sudden pedestrian entry, low and high-speed car to car motion, urban high traffic density environment, changing weather condition etc. are simulated to study the robustness of the control system. Further, studies are
K V, Manoj, Kamikkiya, P, Urs, Hriday V.
Study on Range Improvement Controls and Method for Electric Vehicles2024-26-013201/16/2024
Electric Vehicles are rapidly growing in the market yet various failure incidents were noted all along the globe. On the other hand, range anxiety has greatly inspired manufacturers to explore new practices to improve. One of the most important components of an EV is the battery, which converts chemical energy to electrical energy thereby liberating heat energy as the loss. This heat loss when high, capability of system to deliver required energy to wheels is reduced significantly. With a higher heat loss in the battery, system is prone to failure or reduced mileage. Therefore, controlling/maintaining system temperature under safe usable zone even during harsh conditions is ideal. Simple reduction in energy consumption of electrical cooling/heating devices used with regenerative energy techniques can greatly help in range improvement. The intention of this paper is to explore easy methods to improve electric vehicle range in different ambient conditions. Few of the key benefactors here
MR, Vikram, Pattalwar, Ashutosh, Verma, Mrinal, Bawa, Vikas
A Study on Effect of Regenerative Braking on Vehicle Range and Axle Life.2024-26-024001/16/2024
During braking condition in EVs, the braking energy is split between the friction braking & regenerative braking. The friction brake fraction will be lost as heat & regenerative brake fraction is converted into electrical energy. In regeneration mode the amount of energy harnessed depends on the regenerative torque available & the rate at which that torque is achieved. If the regenerative torque is higher and if the rate of achieving that torque is higher, energy harnessed will be higher. But higher regenerative torque & higher rate of torque affect the life of the axle components like bevel gear, crown wheel pinion, spider gear & bearing etc & causes gear failure like gear pitting on coast side if proper regeneration torque maps are not defined. This paper gives an outline on effect of different regenerative braking torque values and their rate on the vehicle range and reliability, failure & life of the axle components. Initially an ideal situation with 100% regeneration torque
S, Srivatsa, Pethkar, Shivanand, Ghosh, Sandeep
Study of Parametric Variation on Braking Performance of a Tyre2024-26-037701/16/2024
Braking Performance of a vehicle is one of the most important parameters when it comes to the safety of a vehicle. With rapidly changing tyre & vehicle technology and driving surfaces, its critical to study and quantify the impact of various operational parameters on braking. This study focusses to determine the level of variability in braking performance of a tyre with respect to change in operational and tyre structural parameters. It would hence also assist in defining more accurate test methodology to conduct brake tests. Uncontrolled sources of variability included in study are variation of driver, surface temperature & vehicle, while controlled sources of variability included in study are applied brake force, tyre construction, inflation pressure & test load. The concerned parametric variations have been studied on stand-alone basis as well as combination of more than a single factor. It has been observed that braking in panic condition with higher brake force may not yield the
Tomer, Avinash, Moorthy, Vishnu A, Ghosh, Prasenjit, Mukhopadhyay, Rabindra
Anti-Rollback Function for Electric Vehicles without ABS/HSA System.2024-26-009601/16/2024
In high-end commercial vehicles, technologies like Electronic Braking Systems (EBS) help pull away the vehicle from a standstill on steep gradients with no risk of rolling back. Tata Motors has developed an indigenous Anti-Roll Back (ARB) system that effectively minimizes this risk but without the use of EBS/HSA. The ARB delivers identical functionality to the HSA feature in the EBS but autonomously, and by purely electric means. In the proposed system the electric traction motor develops a high positive torque when the vehicle tries to roll back upon minimal accelerator pedal press. The system is autonomous in the sense that the driver does not need to press any HSA switch on the dashboard and the system works on relatively flatter road also which otherwise is not the case with HSA as it negatively affects the operation on flatter road by locking wheels and vehicle launches with a very high torque when brakes are automatically released by EBS upon threshold torque build-up. The launch
Ganguly, Sutanu, Amancharla, Naga Chaithanya, Sharma, Santosh, Shukla, Amisha, Singh, Upendra, Abhirag, Abhirag
Brake Pad Life Monitoring System using Machine learning2024-26-003201/16/2024
In vehicles, Brake Pad is an important part for controlled driving and safety. Brake Pads are made up of friction materials which wear with use. Excessive pad wear may lead to increase the brake response time and NVH issues. Currently it is not feasible for customers to check the amount of brake pad wear without the support from experienced personnel as the unit is not visible from outside. In general no feature is provided by Indian OEMs for brake pad life estimation and indication. This paper proposes a hybrid machine learning approach to predict brake pad remaining useful life. It comprises of 3 modules namely weight, temperature and wear module. Weight module is based on mathematical formulation using longitudinal vehicle dynamics to estimate the weight of the vehicle which is essentially required to calculate kinetic energy dissipated during braking. Temperature and wear module are deep neural network based machine learning modules. The technology is developed in a simplified
Iqbal, Shoaib, BHAMBRI, MIHIR, lahase, Rahul
Evaluating forward collision warning and autonomous emergency braking systems in India using dashboard cameras2024-26-003101/16/2024
Road traffic fatalities in India have been increasing, reaching around 150,000 fatalities a year. To reduce fatalities, some prospective studies suggested using active safety technologies such as Forward Collision Warning (FCW), and Autonomous Emergency Braking (AEB). However, the effectiveness of FCW and AEB on Indian roads using retrospective studies is not known. Vehicle data such as radar, and controller area network signals could be used for the evaluation of the systems (FCW and AEB). However, these data are not readily accessible. This exploratory study aims to explore the opportunities and limitations of using simple dashboard cameras for a Field Operational Test. One European car with state-of-the-art FCW and AEB systems was rented. Fifteen drivers shared the vehicle, driving almost 10,000 km over 29 days. The vehicle was mounted with a set of dashboard cameras. The navigator noted the “system activated” events and “no activation” events in the logbook during the drive. Post
Shaikh, Junaid, Lubbe, Nils
Calibration of an Inertial Measurement Unit and its Impact on Antilock Braking System Performance2024-26-001401/16/2024
An Inertial Measurement Unit (IMU) provides vehicle acceleration that can be used in Active Vehicle Safety Systems (AVSSs). However, the signal output from an IMU is affected by changes in its position in the vehicle and alignment, which may lead to degradation in AVSS performance. Investigators have employed physics and data-based models for countering the impact of sensor misalignment, and the effects of gravity on acceleration measurements. While physics-based methods utilize parameters varying dynamically with vehicle motion, data-based methods require an extensive number of parameters making them computationally expensive. These factors make the above-explored methods practically challenging to implement on production vehicles. This study considers a 6-axis IMU and evaluates its impact on Antilock Braking System (ABS) performance by considering the IMU signal obtained with different mounting orientations, and positions on a Heavy Commercial Road Vehicle (HCRV). It then develops a
Dixit, Chitrartha, Gaurkar, Pavel, Ramakrishnan, Rajesh, Shankar Ram, C S, Vivekanandan, Gunasekaran, Sivaram, Sriram
A Comparative Analysis and Novel Powertrain Topology for FCEVs, Integrating Ultracapacitor and Batteries.2024-26-016801/16/2024
This paper proposes a comparative analysis and novel topology for a fuel cell electric vehicle bus (FCEV-Bus) that combines the advantages of fuel cells, ultra-capacitors, and batteries. The integration of these three energy storage devices aims to enhance the overall performance, efficiency, and reliability of the FCEV while addressing the challenges associated with traditional fuel cell systems. The proposed topology utilizes a FC stack as the primary power source, which provides a steady and efficient supply of electricity. To overcome the limitations of fuel cells in responding to sudden power demands, ultra-capacitors are incorporated into the system. Ultra-capacitors can rapidly discharge and absorb high power, making them suitable for capturing regenerative braking energy and delivering power during acceleration or other high-power events. Moreover, to address the issue of slow-response and transient power variations, a battery-system is integrated into the topology. In which
Bhardwaj, Rohit, Saurabh, Saurabh, Gadve, Dhananjay, Amancharla, Naga Chaithanya
Contribution of Bogie Suspension Seating Configurations & Vrod Forces on Life of Heavy Duty Bogie Rear Axle Casing -A Field Failure Analysis Using Road Simulator2024-26-036201/16/2024
The Heavy Duty live rear axles in commercial vehicle helps to transmit the drive to the rear wheels and also carries vehicle load. The rear axle along with wheel assembly consists of axle casing, differential unit, half shafts, wheel hub, brake drum, brake chamber and wheels. It is one of the major safety critical element in any commercial vehicle. Based on the suspension type, rear axle housing also carries V rod &radius rod mountings & Spring Seat /Wear pad / Rubber Bolster (in case of bogie suspension). This paper abbreviates the contribution of bogie suspension seating configurations & Vrod Forces on Life of heavy duty bogie rear axle casing. Field failures were reported on heavy duty rear axle casing hamm radius area on few models with bogie suspension. In order to find the root cause, devising a proper testing and analysis method is of prime importance. an extensive effort was made to device test methodology based on customer application and field visits. The test methodology
Arumugam, Paramasivam
Friction Performance Analysis of Mine Wet Multi-Disc Brake02-17-01-000110/28/2023
Abstract This article takes the wet multi-disc brake used in mining Isuzu 600P as the research object, establishes a simplified three-dimensional model of its key components through SOLIDWORKS and imports it into ANSYS Workbench to establish the flow field and structure field model of the wet brake. Based on the fluid–solid coupling, the finite element simulation of the temperature field and stress field of the friction pair of the wet brake under different braking pressures, braking initial speeds, and fluid viscosities was carried out, and then the position changes of the friction pairs at high temperature hot spots and high stress points were analyzed to determine the stability of its friction performance. Finally, by comparing the temperature change curves of the same point during the braking process under different braking conditions, the validity of the finite element analysis results is verified. The results show that the flow field pressure inside the wet brake is opposite to
Zhang, Chuanwei, Jin, Xiaohe, Zhao, Dawei, Liu, Jinpeng
Recurrent Neural Network Model for On-Board Estimation of the Side-Slip Angle in a Four-Wheel Drive and Steering Vehicle15-17-01-000309/23/2023
Abstract A valuable quantity for analyzing the lateral dynamics of road vehicles is the side-slip angle, that is, the angle between the vehicle’s longitudinal axis and its speed direction. A reliable real-time side-slip angle value enables several features, such as stability controls, identification of understeer and oversteer conditions, estimation of lateral forces during cornering, or tire grip and wear estimation. Since the direct measurement of this variable can only be done with complex and expensive devices, it is worth trying to estimate it through virtual sensors based on mathematical models. This article illustrates a methodology for real-time on-board estimation of the side-slip angle through a machine learning model (SSE—side-slip estimator). It exploits a recurrent neural network trained and tested via on-road experimental data acquisition. In particular, the machine learning model only uses input signals from a standard road car sensor configuration. The model
Giuliacci, Tiziano Alberto, Ballesio, Stefano, Fainello, Marco, Mair, Ulrich, King, Julian
Recurrent Neural Network Model for On-Board Estimation of the Side-Slip Angle in a Four-Wheel Drive and Steering Vehicle15-17-01-0003-TEST-REC09/23/2023
Abstract A valuable quantity for analyzing the lateral dynamics of road vehicles is the side-slip angle, that is, the angle between the vehicle’s longitudinal axis and its speed direction. A reliable real-time side-slip angle value enables several features, such as stability controls, identification of understeer and oversteer conditions, estimation of lateral forces during cornering, or tire grip and wear estimation. Since the direct measurement of this variable can only be done with complex and expensive devices, it is worth trying to estimate it through virtual sensors based on mathematical models. This article illustrates a methodology for real-time on-board estimation of the side-slip angle through a machine learning model (SSE—side-slip estimator). It exploits a recurrent neural network trained and tested via on-road experimental data acquisition. In particular, the machine learning model only uses input signals from a standard road car sensor configuration. The model
Giuliacci, Tiziano Alberto, Ballesio, Stefano, Fainello, Marco, Mair, Ulrich, King, Julian
A Multiple-Input Multiple-Output Radar-Based Rider Assistance System for Personal Light Electric Vehicles2023-01-504007/06/2023
The use of personal light electric vehicles (PLEVs), such as electric scooters, has rapidly increased in recent years. However, their widespread use has raised concerns about rider safety due to their vulnerability in shared traffic spaces. To address this issue, this paper presents a radar-based rider assistance system aimed at enhancing the safety of PLEV riders. The system consists of an adaptive feedback system and a single-channel anti-lock braking system (ABS). The adaptive feedback system uses multiple-input multiple-output (MIMO) radar sensors to detect nearby objects and provide real-time warnings to the rider through haptic, visual, and acoustic signals. The system takes into account traffic density and uses online data to warn about obscured objects, thereby improving the rider’s situational awareness. Results from testing the feedback system show that it effectively detects potential collisions and provides warning signals, reducing the risk of accidents. The ABS is
Pyschny, Jan, Berger, Felix, Rothen, Samuel, Denker, Joachim, Frantzen, Michael, Roder, Felix, Kneiphof, Simon
Model Based NVH Simulator for Virtual Development2025-01-005905/05/2023
For mature virtual development, enlarging coverage of performances and driving conditions comparable with physical prototype is important. The subjective evaluation on various driving conditions to find abnormal or nonlinear phenomenon as well as objective evaluation becomes indispensable even in virtual development stage. From the previous research, the road noise had been successfully predicted and replayed from the synthesis of system models. In this study, model based NVH simulator dedicated to virtual development have been implemented. At first, in addition to road noise, motor noise was predicted from experimental models such as blocked force and transfer function of motor, mount and body according to various vehicle conditions such as speed and torque. Next, to convert driver’s inputs such as acceleration and brake pedal, mode selection button and steering wheel to vehicle condition, 1-D performance model was generated and calibrated. Finally, the audio and visual feedback
Park, Sangyoung, Dirickx, Tom, Kang, Yeon June, Nam, Jeong Min
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