Browse Topic: Body structures

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This digital standard is a requirements extract of AS4159 Specification For An Automated Interchange Of Standards Data. This file contains a general requirements extraction as well as files that are optimized for use with Doors Classic, Siemens Polarian, and PTC.
This digital standard is a requirements extract of AS6500A Manufacturing Management Program. This file contains a general requirements extraction as well as files that are optimized for use with Doors Classic, Siemens Polarian, and PTC.
This digital standard is a requirements extract of AS861C Minimum General Standards for Oxygen Systems. This file contains a general requirements extraction as well as files that are optimized for use with Doors Classic, Siemens Polarian, and PTC.
This digital standard is a requirements extract of AS5127D Aerospace Standard Test Methods for Aerospace Sealants Methods for Preparing Aerospace Sealant Test Specimens. This file contains a general requirements extraction as well as files that are optimized for use with Doors Classic, Siemens Polarian, and PTC.
This digital standard is a requirements extract of AS13001A Delegated Product Release Verification Training Requirements. This file contains a general requirements extraction as well as files that are optimized for use with Doors Classic, Siemens Polarian, and PTC.
This digital standard is a requirements extract of AS50881H Wiring Aerospace Vehicle. This file contains a general requirements extraction as well as files that are optimized for use with Doors Classic, Siemens Polarian, and PTC. AS7140 Data Model
By its seventh flight after the first take-off, the RACER (Rapid And Cost-Effective Rotorcraft) demonstrator smoothly reached the targeted 220kts speed in stabilized forward flight, validating the high-speed compound architecture developed by Airbus Helicopters in the frame of Clean Sky 2 programme. During the flight envelope exploration, the dynamic behavior of the main rotor was carefully assessed, by monitoring the vibratory loads and validating its aeroelastic stability. Particular care was taken to validate the predicted stability domain of the Dual Rotor phenomenon, a particular case of flap-lag coupling associated with high-speed flight conditions. This paper presents the most significant results shaping the success of RACER flight test campaign. After having introduced the theoretical background and the associated analytical equations, the simulation framework based on the comprehensive analysis tool STORM is presented to discuss the numerical resolution of the stability problem. Then, the rotor dynamics loads and airframe vibratory behavior of RACER are closely examined to demonstrate the absence of any sign of instability, in the various flight conditions offered by its rotor and wing configuration. At last the flight test results are compared to the computed stability domain to assess the margins and estimate the high-speed potential of the rotorcraft.
Skladanek, YanCoisnon, RemiFerullo, David
Developed in the frame of the European Clean Sky 2 program, the RACER High Speed Helicopter Demonstrator of Airbus performed its maiden flight on April 25th, 2024. In the continuity of the previous high-speed demonstrator X3 (1st flight in 2010) the RACER is a 7/8t (15000 / 18000 lb) class compound helicopter powered by two SHE Aneto-1X engines, including a wing and two propellers. The tail rotor is removed as the two propellers control the yaw axis by differential thrust. At flight 07, with its initial default settings, it reached a true airspeed of 227 kts in level flight, exceeding its objective of 220 kts.
Eglin, PaulEmbacher, MartinDesvigne, DamienRoca-Leon, Enric
Abstract Occupant packaging is one of the key tasks involved in the early architectural phase of a vehicle. Accommodation, as a convention, is generally considered related to a car’s interior. Typical roominess metrics of the occupant like hip room, shoulder room, and elbow room are defined with the door in its closed condition. Several other roominess metrics like knee room, leg room, head room, and the like are also specified. While all the guidelines are defined with doors in their closed condition, it is also important to consider the dynamics that exist while the occupant is entering the vehicle. This article expands the traditional understanding of occupant accommodation beyond conventionally considering the vehicle interior’s ability to accommodate anthropometry. It broadens the scope to include dynamic conditions, such as when doors are opened, providing a more realistic and practical perspective. As a luxury car manufacturer, it is important to ensure the best overall customer experience at each touch point of the vehicle. When the customer enters the vehicle, there should be sufficient space provided by the door opening angle for a comfortable entry. The larger the opening angle, the better is the “entry accommodation” and vice versa. However, a wide-open door also necessitates the customer to bend more, after being seated, to reach its handle and close it. Thus, it becomes a compromise between what is possible as accommodation while the customer is entering the vehicle and how easy it is to close the door after being seated. The same logic holds good while the customer opens the door and exits the vehicle. This article aims to develop a customer loss function (CLF) between the two conflicting criteria by considering relevant anthropometric distribution of customers. This study focuses on driver compartment and the methodology developed is also pertinent to rear compartment with minor adaptations. Since driver’s seating position is heavily dependent on anthropometry, finer details of occupant seating position are also considered in this study. CLF developed in this article will help the designer and packaging engineers in making informed decisions on the door opening angle, by being conscious of the customer loss/gain for defined performance metrics.
Rajakumaran, SriramSreenivas, Kalyan
Over the last 90 years, many concepts of lifting payload with a single tethered fixed-wing aircraft have been proposed. In this concept, an airplane flies along a quasi-circular flight path and the payload should remain at the center of this circle. The main challenge encountered has been payload stability in hover (i.e., when the payload is fixed in space and the aircraft flies along a quasi-circular path above). In calm conditions, lengthening the tether to reach two or three kilometers (1.5 mile) has been proven to stabilize the payload in an orbit with a radius of the order of 1 meter (3 ft). However, the presence of wind has shown a drastic reduction in payload stability. At the end of the 1990s, a patent proposed to add a thruster-based stabilization device onto the payload but no further studies explored such a concept. This study proposes a new concept inspired by the former. The main difference lies in the addition of a reel-in mechanism to control and stabilize the payload in the vertical direction. This work analyzes the impact of the wind on this new concept in hover. The results have shown a maximum power requirement of 37 kW (60 hp) for the aircraft and 15 kW (20 hp) for the stabilization device to lift a 300 kg (660 lbm) payload fixed in the inertial frame with a 400 m (1,300 ft) long tether. This work has highlighted the high impact of the tether force on the towing airplane and therefore a means to reduce this impact is required.
Doguet, MaximeRancourt, David
This paper presents activities performed in the frame of MOTUS, a DGAC-funded research project, to better understand and reduce annoyance of helicopter operations. It focuses on the operational context of La Réunion island where local authorities intend to define concrete measures to answer multiple complaints from the population. In parallel with ongoing research towards a better understanding of short- and long-term annoyance thanks to both laboratory and field studies, the paper presents an in-depth analysis of helicopter operations in the area. Furthermore, specific recommendations on low noise operations are proposed to local operators in order to reduce their noise footprint and improve helicopter acceptance.
Caillet, JulienRuaud, EliseGuntzer, FrédéricDieumegard, Pierre
AAM concepts use multiple distributed electric motors driving propellers and rotors to augment or directly generate lift and propulsive forces. Several current concepts incorporate separate drive systems for providing vertical lift, for takeoff and landing, and propulsive thrust for wing-borne cruising flight. Measurement of loads and performance on these rotating systems is very important in both the design and development stage, as well as for certification use and ultimately supporting HUMS monitoring. However, providing instrumentation in the rotating frame and extracting their associated measurements is often problematical, as it requires some means for both power and signals to bridge the rotating interface between the blade of the rotor/propeller and the fixed frame (fuselage) system. This paper describes work conducted to leverage prior CDI development of a novel optical telemetry/instrumentation system to create a prototype unit that can support ground and flight tests, allowing for multiple installations on the many rotors that constitute current AAM configurations. The resulting hardware was designed to expand the capabilities developed previously in types and rates of data collected, on-board processing, and user configuration options, supporting NASA and commercial organizations in their testing activities.
McKillip, Robert
This SAE Recommended Practice establishes uniform test procedures for friction based parking brake components used in conjunction with hydraulic service braked vehicles with a gross vehicle weight rating greater than 4500 kg (10 000 lb). The components covered in this document are the primary actuation and the foundation park brake. Various peripheral devices such as application dashboard switches or indicators are not included. These test procedures include the following: a Brake Related Tests 1 Brake Functional Performance 2 Brake Dynamic Torque Performance 3 Brake Corrosion Resistance 4 Brake Endurance with Torque 5 Brake Endurance without Torque 6 Vibration Resistance 7 Brake Ultimate Static Load 8 Brake Lining Wear Adjuster Function b Actuation Related Tests 1 Mechanical Actuator Functional Performance 2 Mechanical Actuator Endurance 3 Mechanical Actuator Quick Release 4 Mechanical Actuator Ultimate Load 5 Spring Apply Actuator Functional Performance 6 Spring Apply Actuator Operating Temperature Range 7 Spring Apply Actuator Endurance 8 Spring Apply Actuator Corrosion Resistance 9 Spring Apply Actuator On-Off Switch 10 Spring Apply Actuator Vibration
Truck and Bus Hydraulic Brake Committee
This SAE Standard is intended to describe the basic types of felling heads, including those with bunching capabilities, that are attachments to a self-propelled machine. Only the major components that are necessary to describe the functions of the felling head, and to apply the principles of the standard are included. Illustrations used are not intended to include all existing felling heads or to describe any particular manufacturer’s variation.
MTC4, Forestry and Logging Equipment
This SAE Aerospace Standard (AS) covers air data computer equipment (hereinafter designated the computer) which when connected to sources of aircraft electrical power, static pressure, total pressure, outside air temperature, and others specified by the manufacturer (singly or in combination) provides some or all of the following computed air data output signals (in analog and/or digital form) which may supply primary and/or standby flight instruments: Pressure Altitude Pressure Altitude, Baro-Corrected Vertical Speed Calibrated Airspeed Mach Number Maximum Allowable Airspeed Over-speed Warning Total Air Temperature
A-4 Air Data Subcommittee
A Design and Optimization Method for Pedestrian Lower Extremity Injury Analysis with the aPLI Model2020-01-09294/14/2020
As pedestrian protection tests and evaluations have been officially incorporated into new C-NCAP, more stringent requirements have been placed on pedestrian protection performance. In this study, in order to reduce the injury of the vehicle front end structure to the pedestrian's lower extremity during the collision, the advanced pedestrian legform impactor (aPLI) model was used in conjunction with the finite element vehicle model for collision simulation based on the new C-NCAP legform test evaluation regulation. This paper selected the key components which have significant influences on the pedestrian's leg protection performance based on the CAE vehicle model, including front bumper, front-cover plate, upper impact pillar, impact beam and lower support plate, to form a simplified model and conducted parametric modeling based on it. Then, the variable correlation analysis was carried out on the sample results obtained from the design of experiment (DOE), and the contribution analysis of design variables to the injury measures was discussed. The sample variables and responses were also used to construct the approximate models for further optimization studies. Taking the pedestrian lower extremity injuries as the optimization target, the front end structural parameters were matched and optimized. Finally, an optimal configuration for parameter matching of key components of the front end structure for pedestrian protection was established, which effectively improve the protection of pedestrian lower extremity.
Fu, YueXu, HuijieLin, GuanZhan, ZhenfeiWang, PingChen, RuyiYu, Huili
Using Vehicle EDR Data to Calculate Motorcycle Delta-V in Motorcycle-Vehicle Lateral Front End Impacts2020-01-08854/14/2020
This research focuses on the use of Event Data Recorders (EDR) to assist in calculating speed loss or ΔV undergone by a motorcycle in a broadside type impact into a vehicle. If the struck vehicle has EDR data, this could be a useful tool in calculating motorcycle ΔV or corroborating motorcycle ΔV calculations from crush or other methodologies. Certain parameters critical to calculation of motorcycle ΔV must be considered, including the appropriate effective mass to use for the motorcycle/rider combination. This study used crash test data to determine a method of applying parameter values to accurately calculate motorcycle ΔV in a motorcycle-vehicle collision. In this study, three crash tests were performed in which a motorcycle with a dummy rider traveling in the range of 42 to 51 mph collided into the right front corner of a vehicle traveling between 5 and 16 mph. In all three tests, both the vehicle and motorcycle were instrumented with triaxial accelerometers and triaxial rate gyros. The first test involved a 2002 Kawasaki ZRX1200R traveling at 42.2 mph into the right front corner of a 2009 Chevrolet Malibu traveling at 5 mph. The impact occurred just forward of the vehicle’s right front wheel area. The second test involved a 2006 Yamaha YZF-R6 traveling at 48.1 mph into the right front corner of a 2012 Ford Focus traveling at 14 mph. The impact occurred near the vehicle’s right front headlight/bumper reinforcement area. The third test involved a 2013 Kawasaki Ninja EX300 traveling at 50.5 mph into the right front corner of a 2015 Nissan Sentra traveling at 9 mph. Again, the impact occurred near the vehicle’s right front headlight/bumper reinforcement area. In all the tests, the vehicle ACM-recorded data underreported the longitudinal ΔV in the range of 0.8-1.3 mph. Additionally, in all tests the vehicle ACM-recorded data overreported the lateral ΔV by 0.4-0.5 mph. This overreporting was present after adjustments were made for the ACM location. Overall, the EDR data was able to predict the motorcycle ΔV within a range of -5.9 mph to +3.1 mph. The underpredicted values were calculated with full rider and motorcycle weight, and the overpredicted values were calculated with half the rider weight.
Fatzinger, EdwardLanderville, Jon
Optimal Design of Carbon Fiber B-Pillar Structure Based on Equal Stiffness Replacement09-08-01-00033/23/2020
Based on the characteristics of high strength and modulus of carbon fiber-reinforced composite (CFRP), in this article, the CFRP material was used to replace the steel material of the automobile’s B-pillar inner and outer plates, and the three-stage optimization design of the lamination structure was carried out. Firstly, this article used the principle of equal stiffness replacement to determine the thickness of the carbon fiber B-pillar inner and outer plates, and the structural design of the replaced B-pillar was also carried out. Secondly, on the basis of the vehicle collision model, the B-pillar subsystem model was extracted, and the material replacement and collision simulation were carried out. Thirdly, the free-size optimization, size optimization, and lamination sequence optimization of the CFRP B-pillar were performed to get the best ply structure; the objective of optimization was to minimize the carbon fiber B-pillar inner and outer plates mass, and the constraint conditions of optimization were the intrusion amount and intrusion speed of the B-pillar loading points. Finally, the optimization results of carbon fiber B-pillar were verified by simulation. The research showed that, under the requirements of rigid strength and technology, the mass of the B-pillar after the replacement of equal stiffness somewhat decreased, the lightweight rate reached 55%, and it had better energy absorption and impact resistance. After optimization, the mass of the B-pillar was further reduced, the lightweight rate reached 63.5%, and the energy absorption and impact resistance were further improved.
Ma, QihuaWang, KaiCai, MingGan, Xuehui
Case Study on the Challenges and Responses of a Large Turnkey Assembly Line for the C919 Wing2020-01-00103/10/2020
Design and production of an assembly system for a major aircraft component is a complex undertaking, which demands a large-scale system view. Electroimpact has completed a turnkey assembly line for producing the wing, flap, and aileron structures for the COMAC C919 aircraft in Xi’an, China. The project scope includes assembly process design, material handling design, equipment design, manufacture, installation, and first article production support. Inputs to the assembly line are individual component parts and small subassemblies. The assembly line output is a structurally completed set of wing box, flaps, and ailerons, for delivery to the Final Assembly Line in Shanghai. There is a trend toward defining an assembly line procurement contract by production capacity, versus a list of components, which implies that an equipment supplier must become an owner of production processes. The most significant challenge faced was the amount of front end engineering work required to develop detailed assembly processes and reconcile them with the customer, who remains the actual process owner. Other challenges include aircraft maturity delays, design changes due to process definition evolution, factory environmental conditions such as dust and varying temperature gradients, and cultural and communication challenges both internal and external. The result achieved by Electroimpact is an assembly line system composed of an integration of assembly tooling, special process equipment, NC machine equipment, inspection equipment, material handling and logistics equipment: Two robotic drilling cells integrated with both stationary and mobile tooling. Integrated wing major assembly cell with manual assembly jigs and large CNC wing drilling machines. Twenty-three other manual work stations. New technology developments implemented include: A new high-curvature nosepiece on the robot end effecter to enable accurate drilling and countersinking on the LE Spar D-Nose section. A new application and delivery system for single-sided temporary fasteners for wing panel drilling. Tooling design to accommodate large temperature variations.
Forbes, Mark
Finite Element Modeling of an Energy-Absorbing Guardrail End Terminal02-12-04-00212/7/2020
Guardrail end terminals are specifically designed to decelerate vehicles during impact and protect vehicle occupants from severe injuries. The main objective of this research was to develop and validate a Finite Element (FE) model of the ET-Plus, a commonly used energy-absorbing guardrail end terminal. The ET-Plus FE model was created based on publicly available data on ET-Plus dimensions and material properties. The model was validated against the NCHRP-350 crash tests 27-30 and 31-30 by performing crash simulations with a vehicle model at 100 km/h (62 mph) pre-impact velocity. To check the model robustness, crash simulations with vehicle pre-impact velocities from 97 km/h (60 mph) to 113 km/h (70 mph) were also performed. The developed ET-Plus FE model has a high-quality mesh and can replicate the energy-absorbing mechanism. The time histories of the vehicle yaw angle predicted in the FE simulations of the two NCHRP 350 crash tests showed good agreement with the corresponding test data. Additionally, the model was stable in crash simulations with the investigated range of pre-impact velocities, and both post-impact velocities and peak acceleration showed increasing trends with increasing impact velocities. This model could be used by safety researchers to investigate the performance of the ET-Plus end terminal in various crash scenarios and to investigate various possible design improvements of the end terminal and/or the front end of new vehicles.
Meng, YunzhuHu, WenUntaroiu, Costin Daniel
Study on the Quantitative Relationship between Static Stiffness and Modal Parameters of an Aluminum Space Frame10-04-02-00071/27/2020
In this article, the quantitative relationship between the static stiffness, lightweight factor, and modal parameters of an aluminum space frame was investigated. Modal theory calculation and finite element method were employed in the analysis. Fifty modal parameters were extracted from the finite element model of the frame to calculate the bending stiffness, torsional stiffness, and lightweight factor of the frame. The deviations of the bending stiffness, torsional stiffness, and lightweight factor obtained from the modal theory and the finite element theory were found to be 0.91%, 1.72%, and 1.71%, respectively. It indicates that these two methods have similar accuracy. It was confirmed that the sum of each order modal compliance could be used to calculate the static compliance of the aluminum space frame. The first-order bending mode was found to be the corresponding mode order, which made the largest contribution to the bending stiffness. This method is also applicable for identifying the first-order torsional mode. The results also show that such a modal identification method can avoid effectively the interference of local mode on the major body mode identification. The results obtained from finite element analysis and modal theory method were both verified by the experimental testing results. It proved that both of these two methods were effective in calculating the bending stiffness, torsional stiffness, and lightweight factor. As a comparison, the modal theory showed higher accuracy with lower deviation in the calculated parameters to the experimentally measured ones. The modal theory results of the bending stiffness, torsional stiffness, and lightweight factor were closer to the experimental results with deviations of 4.64%, 3.61%, and 3.64%, while they are 5.82%, 5.53%, and 5.29% for the finite element method, respectively. This article supplies important guidance for the lightweight design and target setting of aluminum space frames in the concept stage.
Wang, ZhenhuXia, ErliChen, ZimingXue, ZhigangLi, Luoxing
Basic technical requirements for ballistic safety to guarantee the quality of civilian automotive armoring services in Brazil2019-36-03291/13/2020
Brazil is the largest civilian armored vehicle market in the world with more than 16,000 new protected units produced in 2018, followed by Mexico with 7,000 automobiles, according to Brazilian Army (BA) data. In this context, this paper presents an overview of Brazilian market for civilian vehicle armoring, definitions and characteristics of transparent and opaque ballistic resistance protective materials according to U. S. Department of Justice, the National Institute of Justice, NIJ Standard 0108.01. Based on this premises, the paper addresses basic technical requirements for ballistic safety in design and process to guarantee minimum quality of armoring services. The purpose of this paper is to safeguard the original features and functionality of the automotive components while simultaneously providing recommended ballistic protection of the vehicle with quality. The adoption of minimum automotive quality management system requirements from IATF 16949 International Automotive Task Force, in armoring services with different types of vehicle models and brands, will encourage to reduce tack time production, to improve vehicle armored quality, to reduce final reworks, to keep original equipment guarantees, to allow the incoming material traceability and to provide reassembly quality improvements.
Candido, Guido MuzioKaminski, Paulo Carlos
Vehicle Door Cutline Determination with Mathematical Modelling on CATIA V52019-28-010710/11/2019
Door shut-line definition is the first vital step in car body door engineering and depends on the hinge position, hinge shape, manufacturing capabilities and other parameters. In the design process, once the hinge axis definition is finalized door shut-line is defined which should satisfy two major requirements. The requirements are clearance between the door outer surface with its surrounding components (like hinges, fender, other door etc.) and assembly feasibility. Another one is the manufacturability of the proposed design. The above conditions must be checked on different locations of the door as well as w.r.t different openings of the door. The paper presents a mathematical model to determine the door shut-line position with great computational efficiency. This method propounds closure engineer with parameters to define the shut line rather than going for cumbersome manual iterative process. Instead of following an iterative approach to determine a limit for the shut-line, paper presents a mathematical formulation with an implicit equation. An innovative approach to solve implicit equation on CATIA is also discussed which significantly reduces the processing time. This paper inherently discusses a series of challenges which a user faces while determining the door shut-line and provides feasible solutions for those problems.
Askari, HasanPandey, PawanRaadhaasaminathan, Sreebalajinarayanan
Simulation of Ice Particle Breakup and Ingestion into the Honeywell Uncertified Research Engine (HURE)2019-01-19656/10/2019
Numerical solutions have been generated which simulate flow inside an aircraft engine flying at altitude through an ice crystal cloud. The geometry used for this study is the Honeywell Uncertified Research Engine (HURE) which was recently tested in the NASA Propulsion Systems Laboratory (PSL) in January 2018. The simulations were carried out at predicted operating points with a potential risk of ice accretion. The extent of the simulation is from upstream of the engine inlet to downstream past the strut in the core and bypass. The flow solution is produced using GlennHT, a NASA in-house code. A mixing plane approximation is used upstream and downstream of the fan. The use of the mixing plane allows for steady state solutions in the relative frame. The flow solution is then passed on to LEWICE3D for particle trajectory, impact and breakup prediction. The LEWICE3D code also uses a mixing plane approximation at the boundaries upstream and downstream of the fan. A distribution of particle sizes is introduced upstream, based on the distribution measured during the test. Predicted collection efficiency and melt ratio results are presented on various surfaces. The redistribution of particle sizes and mass are also investigated at various axial locations and compared to particle measurements in the bypass.
Rigby, David L.Wright, WilliamFlegel, AshlieKing, Michael
Acoustic Effects of Lightweighting in a Sport Utility Vehicle2019-01-15066/5/2019
Weight reduction is a significant concern for automotive manufacturers, and is often achieved by removing as much mass as is safe from the structure of the vehicle. This has a negative effect on the interior acoustics, which has become more and more of an issue as technology has advanced and people expect to be able to do business and consume media in their vehicles. Traditional acoustic treatment tends to be very heavy, which eliminates some of the weight savings. Recently a vehicle study was performed to determine if the current production sound package in a highly-rated sport utility vehicle could be maintained or improved while reducing the weight. This paper presents the results of that study. The study focused on road noise transmitted through the floor (carpet, rear wheelhouse inner and trunk insulation) and engine noise transmitted through the dash (dash inner). Testing was performed both at the vehicle level on the road and at the component level in the laboratory. It was found that the lightweight sound package was highly effective against road noise, but less effective against engine noise. Additional evaluation was performed to determine if underbody treatment would improve the performance, and it was found the addition of absorption to the underbody of the car helps with road noise, but less so with engine noise. Ultimately, the lightweight parts, working together as a system, provided sound absorption in the frequency range of interest while still providing the necessary sound transmission loss along the noise paths.
Frey, Andrea Lynne
Door Closure Sound Quality Engineering Process2019-01-15236/5/2019
An important factor contributing to a customer’s subjective perception of a vehicle, particularly at the point-of-purchase, is the sound created by the passenger doors during closure events. Although these sounds are very short in duration the key systems that control the sounds produced can be highly coupled. Similarly, the necessary efforts required to understand key design criteria affecting the sound can also be highly complex. Within this paper sub-systems affecting the door closure sound are evaluated to understand key structural properties and behaviors toward the contribution to the overall sound produced. This begins with the subjective preferences of typical sounds and the difficulties with both measuring and reproducing these sounds appropriately and leads directly to the target setting and target cascading process. With targets in place, it becomes important to link them with physical measurements of the vehicle and door system to identify the key controlling mechanisms that can be affected through design. The behavior of the door system during a closure event is key for the sound produced and can be studied to understand both the nearfield acoustic field generated as well as the structural vibration patterns. This can be accomplished during a closure event and linked to in-lab assessments that allow for greater repeatability and flexibility. Boundary conditions for the door structure are also relevant to the sound produced, including the transmission of forces into the seals, latch and striker, and bump-stops, as well as understanding the effects from the vehicle interior cavity. Once the key controlling mechanisms affecting the door closure sound quality are understood, it allows for the sound produced to be shaped as desired. This can be accomplished by leveraging analytical modeling efforts, supplemented with necessary test data, to design key components and systems to achieve the desired sound.
Freeman, ToddEngels, Bret
Structure-Borne Prediction on a Tire-Suspension Assembly Using Experimental Invariant Spindle Forces2019-01-15416/5/2019
Road induced noise is getting more and more significant in context of the electrification of the powertrain. The automotive industry is seeking for technologies to predict the contribution of vehicle components upfront, early in the development process. Classical Transfer Path Analysis (TPA) is a well-established technique that successfully identifies the transmission paths of noise and vibration from different excitation sources to the target responses. But it has a drawback: it requires the physical availability of the full vehicle. To achieve shorter development cycles, to avoid costly time-consuming design iterations and due to the limited availability of prototypes, engineers derived a method that addresses these requirements. Component-based TPA is a relatively new structure borne substructuring approach that allows to characterize the source excitation by a set of equivalent loads (blocked forces) independently from the receiver structure and to predict its behavior when coupled to different receivers. Frequency Based Substructuring, FBS, is applied in order to obtain the coupled assembly. However, there are a number of challenges affecting its applicability, such as the proper modelling of the coupling degrees of freedom and the difficulty to access the interface connection points. Geometrical reduction aims to solve those inconveniences. This paper aims to investigate these challenges of component-based TPA by measurements on a tire-wheel suspension in static condition. The source component (the tire-wheel) is characterized by a set of blocked forces and transfer functions identified on a dedicated tire-wheel test-rig. These calculated loads are combined with the FRFs of the fully assembled system. The FRFs are calculated by using experimental substructuring methods. The sensitivity of applying FBS together with geometrical reduction in the frame of component-based TPA will be analyzed.
Ortega Almirón, JesúsBianciardi, FabioCorbeels, Patrick
Comparison between Finite Element and Hybrid Finite Element Results to Test Data for the Vibration of a Production Car Body2019-01-15306/5/2019
The Hybrid Finite Element Analysis (HFEA) method is based on combining conventional Finite Element Analysis (FEA) with analytical solutions and energy methods for mid-frequency computations. The method is appropriate for computing the vibration of structures which are comprised by stiff load bearing components and flexible panels attached to them; and for considering structure-borne loadings with the excitations applied on the load bearing members. In such situations, the difficulty in using conventional FEA at higher frequencies originates from requiring a very large number of elements in order to capture the flexible wavelength of the panel members which are present in a structure. In the HFEA the conventional FEA model is modified by de-activating the bending behavior of the flexible panels in the FEA computations and introducing instead a large number of dynamic impedance elements for representing the omitted bending behavior of the panels. The excitation is considered to be applied on the conventional FEA model and the vibration analysis is conducted using the FEA. The power flow through the dynamic impedance elements is computed, and in this work it is used to assess the vibration of the flexible panels. Successful comparisons between test data and HFEA results have been presented in the past for car body structures and for a rotorcraft application. In this paper a three-way comparison is presented for the vibration of a production vehicle body in the frequency range 200Hz - 1,000Hz. Six different excitation locations on the stiff parts of the structure are utilized (one at a time); for each excitation the mobility of five reference body points on the load bearing members, and the mobility of seven flexible vehicle panels is measured and the measurements are compared with both conventional FEA results and with HFEA computations. The conventional FEA model which is used in this work for the respective computations is a production FEA vehicle model with sufficient refinement in order to be valid up to 1,000Hz based on a requirement of exhibiting at least six elements per wavelength at the highest frequency of interest. The FEA model had been validated in the past through comparison with modal test data in low frequencies. Discussion about the development of the HFEA model and the correlation of both numerical solutions to the test data are presented in this paper.
Vlahopoulos, NickolasSander, DavidLee, SungminBöhler, ElmarZhang, Geng
Sound Quality Prediction Modelling for the Transient Sound of Vehicle Door Latch Closure2019-01-15176/5/2019
Door latch closure noise has contribution on sound quality of vehicle door slam sound. This paper focuses on the modelling of sound quality for door latch closure sound. 24 various latch closure sound samples were recorded to be evaluated subjectively. A novel Dynamic Paired Comparison Method (DPCM) was introduced for subjective evaluation. By eliminating the redundant comparison pairs the DPCM dramatically reduced the evaluation work load comparing to the traditional Paired Comparison Method (PCM). Correlation between subjective evaluation results and psychoacoustic metrics was analyzed to find out the most relevant metrics as inputs for the subsequent prediction model. Besides, the shudder effect induced by multi-impact of latch components during closing movement was also found strongly affecting the subjective perception of door latch closure sound. Therefore, a new metric Shudder Level which is graded in 3 levels describing this shudder effect was developed and then quantified as one of the model inputs. The sound quality of door latch closure was modeled by means of Multi-Linear Regression Function (MLRF) both with and without the Shudder Level. The results show that the model which takes the shudder effect into account gives a better prediction on door latch closure sound quality.
Jin, ChangZhang, TianpengMa, LiyingZhang, TaoZhou, Yi
New Half Shaft Bench Test Methodology for NVH Characterization2019-01-15586/5/2019
The main purpose of this paper is to develop a reliable bench test to understand the vibratory behavior of the half shafts under applied torque comparable to an idle condition. In some cases, the half shaft path is a major factor influencing the idle vibration in the vehicle. At idle condition vehicle vibrations are caused by engine excitation and then they pass through different paths to the body structure. Half shaft manufacturers generally characterize shaft joints for their frictional behavior and typically there is no data for vibration characteristics of the half shaft under idle conditions. However, for predictive risk management, the vibratory behavior of the half shaft needs to be identified. This can be achieved from measured frequency response functions under preloaded test conditions. This bench test enables manufacturers to conduct comprehensive design of experiments on the impact of powertrain vibration input while transmitting through the half shaft into the vehicle system. This method enables the study of the half shaft at the component level, because studying the half shaft at vehicle level is difficult since other paths are present. This paper describes the bench test methodology and presents certain boundary condition challenges of the half shaft measurements, the design of the test rig and the preliminary joint behavior results on the test bench.
Siavoshani, SaeedVesikar, Prasad BalkrishnaYuan, WeiAbbas, AhmadSturla, Francisco Antonio
A Study on Door Clips and Their Influence on BSR Performance2019-01-14686/5/2019
Squeak and rattle concerns account for approximately 10% of overall vehicle Things Gone Wrong (TGW) and are major quality concern for automotive OEM’s. Objectionable door noises are one of the top 10 IQS concerns under any OEM nameplate. Door trim significantly contributes to overall BSR quality perception. Door trim is mounted on door in white using small plastic clips with variable properties that can significantly influence BSR performance. In this paper, the performance of various door clips is evaluated through objective parameters like interface dynamic stiffness and system damping. The methodology involves a simple dynamic system for the evaluation of the performance of a clip design. Transmissibility is calculated from the dynamic response of a mass supported by clip. Parameters such as interface stiffness and system damping are extracted for each clip design. Variation of inner panel thickness is also considered when comparing clip performance. In a second step, clip characteristics are transferred to an equivalent finite element model to predict the response of mass supported by clip. The equivalent clip model is compared with generic clip model for analyzing squeak and rattle simulation in a door assembly. A satisfactory correlation has been achieved between measured and simulated response of clip. Design targets are finally presented for the selection of door clips in the product development process, to avoid rattle issues in door trim assemblies.
Mohammed, RiyazuddinRaghavendran, PrasathChaudhari, NareshKumar, Amit
Airbus is certifying new H160 helicopter, first serial application of the Blue EdgeTM rotor system, easily recognizable with its double leading edge swept shape. The reduction of the blade-vortex interaction noise has been the main driver of this design, studied since the 1990s, in collaboration between DLR, ONERA and Eurocopter (since become Airbus). From the project ERATO (Etude d'un Rotor Aeroacoustique Technologiquement Optimise = aeroacoustically optimized rotor), the Blue EdgeTM blade design became the trademark of the last rotor generation whose the history is summarized in Ref. 1. In 2014, a first extrapolation of this type of shape has been developed and tested in the frame of BluecopterTM demonstrator as described in Ref. 2. The five-bladed bearingless rotor flew on EC135 in order to explore a low tip speed within new optimized eco airfoils and twist distribution. At the same time, new studies of Blue EdgeTM design has been performed with other objectives: keeping the shape for the BVI acoustic reduction, multi-objective optimization of airfoils, twist and chord for better aerodynamic performances. This project, internally called PROTEGE (Pale pRincipale ecOlogique en composiTe de nouvellE GEneration – New generation of ecological composite blade), flew on H225 demonstrator. The paper presents an overview of the design development of this new blade and the results about the dynamic behavior, the aerodynamic performances and acoustic reduction in various flight conditions. The acquired results bring new elements in the Blue EdgeTM blade which strengthen the interest of this design for the BVI acoustic reduction.
Hirsch, Jean-FrançoisAlfano, DavidCranga, PaulGareton, VincentGuntzer, Frédéric
If you have considerable experience from industry and government in developing complex systems, one thing nice about being a Professor at a leading technical university is being able to help implement improvements in the education and development of complex systems, especially Vertical Lift Aircraft (VLA) systems. This is particularly true if you have the opportunity to participate as a member of major national efforts to implement improvements; as well as if you have the opportunity to serve on independent "red teams" reviewing industry proposals for complex system development. Fortunately, I have had these opportunities in my 35 years as the rotorcraft design professor in the School of Aerospace Engineering, Georgia Tech and as the Director for the Georgia Tech national Vertical Lift Research Center of Excellence (VLRCOE) for the past 33 years. The particular area I have pursued is development and implementation of an Integrated Product and Process Development (IPPD) methodology that has evolved from the Quality Engineering Revolution of the early 1990s. This IPPD methodology has served as the basis for the Georgia Tech Graduate Program in Aerospace Systems Design, which has become the largest of its kind in the world. It also has served as a research foundation area for a number of PhD student theses. It has also been used to support major DoD initiatives, such as the Concept Development and System Engineering Phase for the Army's Future Combat Systems, the Air Force-Navy Joint Advanced Strike Technology (JAST) Independent Assessment and the front end decision process for the Army's Future Vertical Lift (FVL) Program. A wake up call for the use of IPPD was given in the author's 1999 AHS Nikolsky Lecture (Ref.1), although I don’t believe that the VLA government and industry have really responded. This paper will start with an overview of the Quality Engineering Revolution and the emphasis on use of IPPD and Integrated Product Teams (IPTs). Some examples of IPPD use at Georgia Tech for aircraft design and on major programs will then be provided. It will end with another call for its use on forthcoming VLA programs.
Schrage, DanielPatel, Srujal
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