Browse Topic: Frames

Items (465)
By its seventh flight after the first take-off, the RACER (Rapid And Cost-Effective Rotorcraft) demonstrator smoothly reached the targeted 220kts speed in stabilized forward flight, validating the high-speed compound architecture developed by Airbus Helicopters in the frame of Clean Sky 2 programme. During the flight envelope exploration, the dynamic behavior of the main rotor was carefully assessed, by monitoring the vibratory loads and validating its aeroelastic stability. Particular care was taken to validate the predicted stability domain of the Dual Rotor phenomenon, a particular case of flap-lag coupling associated with high-speed flight conditions. This paper presents the most significant results shaping the success of RACER flight test campaign. After having introduced the theoretical background and the associated analytical equations, the simulation framework based on the comprehensive analysis tool STORM is presented to discuss the numerical resolution of the stability problem. Then, the rotor dynamics loads and airframe vibratory behavior of RACER are closely examined to demonstrate the absence of any sign of instability, in the various flight conditions offered by its rotor and wing configuration. At last the flight test results are compared to the computed stability domain to assess the margins and estimate the high-speed potential of the rotorcraft.
Skladanek, YanCoisnon, RemiFerullo, David
Developed in the frame of the European Clean Sky 2 program, the RACER High Speed Helicopter Demonstrator of Airbus performed its maiden flight on April 25th, 2024. In the continuity of the previous high-speed demonstrator X3 (1st flight in 2010) the RACER is a 7/8t (15000 / 18000 lb) class compound helicopter powered by two SHE Aneto-1X engines, including a wing and two propellers. The tail rotor is removed as the two propellers control the yaw axis by differential thrust. At flight 07, with its initial default settings, it reached a true airspeed of 227 kts in level flight, exceeding its objective of 220 kts.
Eglin, PaulEmbacher, MartinDesvigne, DamienRoca-Leon, Enric
Over the last 90 years, many concepts of lifting payload with a single tethered fixed-wing aircraft have been proposed. In this concept, an airplane flies along a quasi-circular flight path and the payload should remain at the center of this circle. The main challenge encountered has been payload stability in hover (i.e., when the payload is fixed in space and the aircraft flies along a quasi-circular path above). In calm conditions, lengthening the tether to reach two or three kilometers (1.5 mile) has been proven to stabilize the payload in an orbit with a radius of the order of 1 meter (3 ft). However, the presence of wind has shown a drastic reduction in payload stability. At the end of the 1990s, a patent proposed to add a thruster-based stabilization device onto the payload but no further studies explored such a concept. This study proposes a new concept inspired by the former. The main difference lies in the addition of a reel-in mechanism to control and stabilize the payload in the vertical direction. This work analyzes the impact of the wind on this new concept in hover. The results have shown a maximum power requirement of 37 kW (60 hp) for the aircraft and 15 kW (20 hp) for the stabilization device to lift a 300 kg (660 lbm) payload fixed in the inertial frame with a 400 m (1,300 ft) long tether. This work has highlighted the high impact of the tether force on the towing airplane and therefore a means to reduce this impact is required.
Doguet, MaximeRancourt, David
This paper presents activities performed in the frame of MOTUS, a DGAC-funded research project, to better understand and reduce annoyance of helicopter operations. It focuses on the operational context of La Réunion island where local authorities intend to define concrete measures to answer multiple complaints from the population. In parallel with ongoing research towards a better understanding of short- and long-term annoyance thanks to both laboratory and field studies, the paper presents an in-depth analysis of helicopter operations in the area. Furthermore, specific recommendations on low noise operations are proposed to local operators in order to reduce their noise footprint and improve helicopter acceptance.
Caillet, JulienRuaud, EliseGuntzer, FrédéricDieumegard, Pierre
AAM concepts use multiple distributed electric motors driving propellers and rotors to augment or directly generate lift and propulsive forces. Several current concepts incorporate separate drive systems for providing vertical lift, for takeoff and landing, and propulsive thrust for wing-borne cruising flight. Measurement of loads and performance on these rotating systems is very important in both the design and development stage, as well as for certification use and ultimately supporting HUMS monitoring. However, providing instrumentation in the rotating frame and extracting their associated measurements is often problematical, as it requires some means for both power and signals to bridge the rotating interface between the blade of the rotor/propeller and the fixed frame (fuselage) system. This paper describes work conducted to leverage prior CDI development of a novel optical telemetry/instrumentation system to create a prototype unit that can support ground and flight tests, allowing for multiple installations on the many rotors that constitute current AAM configurations. The resulting hardware was designed to expand the capabilities developed previously in types and rates of data collected, on-board processing, and user configuration options, supporting NASA and commercial organizations in their testing activities.
McKillip, Robert
This SAE Recommended Practice establishes uniform test procedures for friction based parking brake components used in conjunction with hydraulic service braked vehicles with a gross vehicle weight rating greater than 4500 kg (10 000 lb). The components covered in this document are the primary actuation and the foundation park brake. Various peripheral devices such as application dashboard switches or indicators are not included. These test procedures include the following: a Brake Related Tests 1 Brake Functional Performance 2 Brake Dynamic Torque Performance 3 Brake Corrosion Resistance 4 Brake Endurance with Torque 5 Brake Endurance without Torque 6 Vibration Resistance 7 Brake Ultimate Static Load 8 Brake Lining Wear Adjuster Function b Actuation Related Tests 1 Mechanical Actuator Functional Performance 2 Mechanical Actuator Endurance 3 Mechanical Actuator Quick Release 4 Mechanical Actuator Ultimate Load 5 Spring Apply Actuator Functional Performance 6 Spring Apply Actuator Operating Temperature Range 7 Spring Apply Actuator Endurance 8 Spring Apply Actuator Corrosion Resistance 9 Spring Apply Actuator On-Off Switch 10 Spring Apply Actuator Vibration
Truck and Bus Hydraulic Brake Committee
This SAE Standard is intended to describe the basic types of felling heads, including those with bunching capabilities, that are attachments to a self-propelled machine. Only the major components that are necessary to describe the functions of the felling head, and to apply the principles of the standard are included. Illustrations used are not intended to include all existing felling heads or to describe any particular manufacturer’s variation.
MTC4, Forestry and Logging Equipment
Study on the Quantitative Relationship between Static Stiffness and Modal Parameters of an Aluminum Space Frame10-04-02-00071/27/2020
In this article, the quantitative relationship between the static stiffness, lightweight factor, and modal parameters of an aluminum space frame was investigated. Modal theory calculation and finite element method were employed in the analysis. Fifty modal parameters were extracted from the finite element model of the frame to calculate the bending stiffness, torsional stiffness, and lightweight factor of the frame. The deviations of the bending stiffness, torsional stiffness, and lightweight factor obtained from the modal theory and the finite element theory were found to be 0.91%, 1.72%, and 1.71%, respectively. It indicates that these two methods have similar accuracy. It was confirmed that the sum of each order modal compliance could be used to calculate the static compliance of the aluminum space frame. The first-order bending mode was found to be the corresponding mode order, which made the largest contribution to the bending stiffness. This method is also applicable for identifying the first-order torsional mode. The results also show that such a modal identification method can avoid effectively the interference of local mode on the major body mode identification. The results obtained from finite element analysis and modal theory method were both verified by the experimental testing results. It proved that both of these two methods were effective in calculating the bending stiffness, torsional stiffness, and lightweight factor. As a comparison, the modal theory showed higher accuracy with lower deviation in the calculated parameters to the experimentally measured ones. The modal theory results of the bending stiffness, torsional stiffness, and lightweight factor were closer to the experimental results with deviations of 4.64%, 3.61%, and 3.64%, while they are 5.82%, 5.53%, and 5.29% for the finite element method, respectively. This article supplies important guidance for the lightweight design and target setting of aluminum space frames in the concept stage.
Wang, ZhenhuXia, ErliChen, ZimingXue, ZhigangLi, Luoxing
Simulation of Ice Particle Breakup and Ingestion into the Honeywell Uncertified Research Engine (HURE)2019-01-19656/10/2019
Numerical solutions have been generated which simulate flow inside an aircraft engine flying at altitude through an ice crystal cloud. The geometry used for this study is the Honeywell Uncertified Research Engine (HURE) which was recently tested in the NASA Propulsion Systems Laboratory (PSL) in January 2018. The simulations were carried out at predicted operating points with a potential risk of ice accretion. The extent of the simulation is from upstream of the engine inlet to downstream past the strut in the core and bypass. The flow solution is produced using GlennHT, a NASA in-house code. A mixing plane approximation is used upstream and downstream of the fan. The use of the mixing plane allows for steady state solutions in the relative frame. The flow solution is then passed on to LEWICE3D for particle trajectory, impact and breakup prediction. The LEWICE3D code also uses a mixing plane approximation at the boundaries upstream and downstream of the fan. A distribution of particle sizes is introduced upstream, based on the distribution measured during the test. Predicted collection efficiency and melt ratio results are presented on various surfaces. The redistribution of particle sizes and mass are also investigated at various axial locations and compared to particle measurements in the bypass.
Rigby, David L.Wright, WilliamFlegel, AshlieKing, Michael
Structure-Borne Prediction on a Tire-Suspension Assembly Using Experimental Invariant Spindle Forces2019-01-15416/5/2019
Road induced noise is getting more and more significant in context of the electrification of the powertrain. The automotive industry is seeking for technologies to predict the contribution of vehicle components upfront, early in the development process. Classical Transfer Path Analysis (TPA) is a well-established technique that successfully identifies the transmission paths of noise and vibration from different excitation sources to the target responses. But it has a drawback: it requires the physical availability of the full vehicle. To achieve shorter development cycles, to avoid costly time-consuming design iterations and due to the limited availability of prototypes, engineers derived a method that addresses these requirements. Component-based TPA is a relatively new structure borne substructuring approach that allows to characterize the source excitation by a set of equivalent loads (blocked forces) independently from the receiver structure and to predict its behavior when coupled to different receivers. Frequency Based Substructuring, FBS, is applied in order to obtain the coupled assembly. However, there are a number of challenges affecting its applicability, such as the proper modelling of the coupling degrees of freedom and the difficulty to access the interface connection points. Geometrical reduction aims to solve those inconveniences. This paper aims to investigate these challenges of component-based TPA by measurements on a tire-wheel suspension in static condition. The source component (the tire-wheel) is characterized by a set of blocked forces and transfer functions identified on a dedicated tire-wheel test-rig. These calculated loads are combined with the FRFs of the fully assembled system. The FRFs are calculated by using experimental substructuring methods. The sensitivity of applying FBS together with geometrical reduction in the frame of component-based TPA will be analyzed.
Ortega Almirón, JesúsBianciardi, FabioCorbeels, Patrick
Airbus is certifying new H160 helicopter, first serial application of the Blue EdgeTM rotor system, easily recognizable with its double leading edge swept shape. The reduction of the blade-vortex interaction noise has been the main driver of this design, studied since the 1990s, in collaboration between DLR, ONERA and Eurocopter (since become Airbus). From the project ERATO (Etude d'un Rotor Aeroacoustique Technologiquement Optimise = aeroacoustically optimized rotor), the Blue EdgeTM blade design became the trademark of the last rotor generation whose the history is summarized in Ref. 1. In 2014, a first extrapolation of this type of shape has been developed and tested in the frame of BluecopterTM demonstrator as described in Ref. 2. The five-bladed bearingless rotor flew on EC135 in order to explore a low tip speed within new optimized eco airfoils and twist distribution. At the same time, new studies of Blue EdgeTM design has been performed with other objectives: keeping the shape for the BVI acoustic reduction, multi-objective optimization of airfoils, twist and chord for better aerodynamic performances. This project, internally called PROTEGE (Pale pRincipale ecOlogique en composiTe de nouvellE GEneration – New generation of ecological composite blade), flew on H225 demonstrator. The paper presents an overview of the design development of this new blade and the results about the dynamic behavior, the aerodynamic performances and acoustic reduction in various flight conditions. The acquired results bring new elements in the Blue EdgeTM blade which strengthen the interest of this design for the BVI acoustic reduction.
Hirsch, Jean-FrançoisAlfano, DavidCranga, PaulGareton, VincentGuntzer, Frédéric
This work proposes a novel relationship between pilot workload and optic flow during visual approach-to-land maneuvers. A simulation experiment was conducted at NASA Ames Vertical Motion Simulator (VMS) to evaluate the workload associated with operating two candidate Army Future Vertical Lift (FVL) vehicles: a compound (coaxialrotor and push-prop) vehicle, and a tilt-rotor vehicle. The UH-60 was included in the evaluation as a baseline reference. Sixteen experienced military pilots flew aggressive visual approaches terminating in a hover while providing Bedford workload ratings in real time. No approach or hover guidance was displayed to the pilot. The out-the-window (OTW) environment (front and chin monitors) was digitally recorded and the optical flow of each video frame computed. Prior work identified a mathematical relationship between pilot workload and the combination of display error rate and stick rate during compensatory tracking tasks. The current work extends this relationship to visual landing approaches, where the pilot is hypothesized to track key optical variables that are available from the OTW scene. Hypothesizing that the visual approach is essentially a compensatory task, optical flow rate was combined with stick rate to compute Bedford workload estimates. Actual and estimated Bedford ratings are compared for the three aircraft models. Innovative contributions of this research include: 1) Optical flow from high resolution, high frame rate flight video is computed and analyzed for workload analysis; 2) A modelling technique is developed that produces workload estimates that closely matches actual pilot ratings; 3) A technique based on visual perceptual requirements allows optical flow to be employed in a tractable, effective manner; 4); Using a novel method, Bedford workload ratings were collected in real time without impinging on the flight task, enabling in-situ workload analysis. Lastly, the authors recently proposed a psychophysical approach which characterizes workload response for a given task in concise terms such as sensitivity to stimulus (Weber fraction), just-noticeable difference (JND), and dynamic range. This new methodology is applied to the workload results obtained for the three aircraft models and discussed, demonstrating how a psychophysical treatment to workload brings a different and relevant toolset for quantitatively examining human-machine performance.
Bachelder, Dr.Aponso, BimalGodfroy-Cooper, Dr.
A Non-Contact Overload Identification Method Based on Vehicle Dynamics2019-01-04904/2/2019
The vehicle overload seriously jeopardizes traffic safety and affects traffic efficiency. At present, the static weighing station and weigh-in-motion station are both relatively fixed, so the detection efficiency is not high and the traffic efficiency is affected; the on-board dynamic weighing equipment is difficult to be popularized because of the problem of being deliberately damaged or not accepted by the purchaser. This paper proposes an efficient, accurate, non-contact vehicle overload identification method which can keep the road unimpeded. The method can detect the vehicle overload by the relative distance (as the characteristic distance) between the dynamic vehicle's marking line and the road surface. First, the dynamics model of the vehicle suspension is set up. Then, the dynamic characteristic distance of the traffic vehicle is detected from the image acquired by the calibrated camera based on computer vision and image recognition technology. The data error caused by the vehicle vibration can be reduced by the filter set up in this paper. Finally, the actual axle load of the vehicle can be obtained combined with the established model, which can be compared with the recorded standard data to detect overload vehicles. In this paper, the real vehicle test was carried out with Dong Feng Aeolus S30. The results show that the characteristic distance identification absolute error and relative error can respectively be controlled within 42.2mm and 3.18%, and the vehicle load identification precision can be 96.0%. The method above can effectively improve the efficiency of the overload identification and has certain guiding significance for maintaining the safety of intelligent transportation.
Zhou, DaolinTan, GangfengDing, YiranYu, ShiminMa, XiaofeiWang, ShuaiWang, Zhenyu
Investigation of Cabin Noise while Accelerating on Low Mu Track through Simulation Approach Using Full Vehicle ADAMS/Car Model2019-26-01791/9/2019
Cabin noise is a significant product quality criteria which enables the customers for product differentiation. There are various sources of cabin noise such as wind, structures(panels), engine, suspension, tire and roads. During product development phase, extensive tests has been conducted to improve vehicle dynamics behavior on various climatic conditions. One such test is accelerating vehicle on low mu or icy surface. While performing acceleration manoeuvre (tractions) on a low mu tracks, Cabin noise with source identified from front underbody & low tractive torque build up is reported. This undesirable behavior may occur due to following reason (1) Excitation of coupled modes between suspension and powertrain which induces torque fluctuation. (2) Transmissibility of various subsystem can be the reason for above problem statement. (3) Poorly chosen tire compounds and design leads to fluctuation in torque. A detailed simulation based study using ADAMS/CAR has been performed to assess the contribution of various full vehicle sub-systems, primarily suspension & powertrain sub-system towards the said problem statement. The dynamic interaction between road, suspension, powertrain and BIW has been is the focus of study both in time and frequency domain. This simulation helped understand the factor effects and contribution levels and correlates well with the subjective feel observed on the physical vehicle on low-mu track. This model has been further used to provide design recommendation on the compliance parameters to overcome the issue at hand. Test has been conducted with recommended tire grip properties and suspension bushing parameters which lead to reduction in cabin noise
Singh, VivekPrasad, TejSrivastava, Harshit
A Mitigation Strategy for Steering Wobble Phenomenon in Passenger Vehicle2019-26-01831/9/2019
Vehicles have a wide range of resonance band due to design nature & characteristics of its aggregates. First order, vehicle speed dependent, wheel disturbance due to wheel imbalances can result in excitation of different vehicle aggregates. Steering wobble refers specifically to first order road wheel excitation effects, in frequency range of 10-16 Hz, that manifest themselves as significant steering wheel torsional vibrations at highway speeds i.e. at the range of 80 km/h to 120 km/h on smooth roads. The tire, being an elastic body analogous to an array of radial springs, may exhibit variations in stiffness about its circumference; hence, it may vibrate at different frequencies due to wheel imbalance. This paper introduces dynamic steering wobble analysis methodology either using vehicle speed at Discrete (individual speeds) or by Sweep (low to high speed) method to investigate steering wobble in the virtual environment using the full vehicle MBD model. It is also suggested prior to wobble analysis, vehicle level modal analysis should be executed to locate and separate different coupling modes & its shapes in working resonance bandwidth of system. The outcome of mitigation strategy is to model and optimize the significance parameter, which is contributing in the vehicle system, such as tire peak-to-peak unbalanced radial force, balance weight added to the tire and wheel system, Suspension, sub-frame, steering system modal frequencies, etc. Proposed mitigation strategy can help designer to accommodate early changes to meet best in class performance regards to steering wobble.
Pattathil, ArunmohanSoherwardi, OmerIqbal, Shoaib
ABSTRACT Visual-inertial odometry has demonstrated the ability to turn a traditional micro-aerial vehicle (MAV) into an advanced platform for aerial robotics. Traditional MAV platforms suffer from strict weight limitations and in some cases flight controllability issues. Qualcomm's Snapdragon Flight™ is utilized to solve both of these problems. It is chosen due to its low weight and high processing power. Results show sufficient controllability to conclude feasibility using Snapdragon Flight™ in GPS-denied environments and onboard unconventional MAV frames. This study is presented with a generic quadrotor configuration. Methods are presented for achieving generic MAV autonomy as well as extending autonomy to more unconventional MAV configurations.
Solomon, EricHrishikeshavan, VikramChopra, Inderjit
Truck and Sport Utility Vehicle Front End Stiffness Corridors2018-01-05184/3/2018
The purpose of this study was to characterize front stiffness response of contemporary sport utility vehicles (SUVs) and trucks. Vehicle front impact test data were obtained from data published by the National Highway Traffic Safety Administration [NHTSA]. For all tests, force data were obtained from barrier load cells and stroke data were derived from accelerometers. Data from 53 truck and SUV tests were aggregated by vehicle product segment according to body style to obtain mean ± standard deviation (SD) stiffness corridors: (1) compact unibody SUV/crossover, (2) small unibody SUV/crossover, (3) mid-size unibody SUV/crossover, (4) frame SUV, and (5) frame truck. To compare between vehicle product segments, this study also considered the average stiffness (slope) within the stroke region required to achieve 300 kN total barrier force. Across unibody SUV segments, average stiffness varied from 1.4–1.8 kN/mm. Stiffness of frame SUVs and trucks was up to 93% higher than stiffness of unibody SUVs (2.7 vs. 1.4 kN/mm). Observed differences in stiffness corridors may have been due in part to unibody SUV design differences. For example, additional stroke (structure) was observed forward of the front axle comparing an exemplar mid-size SUV and frame SUV. In some cases, this structure may include a low stiffness bumper absorber. When stiffness corridors were offset to simulate a low stiffness initial geometry, better agreement between mean stiffness corridors was observed across vehicle segments. As unibody SUVs may continue to replace frame designs, future work should confirm directly the reasons for this stiffness difference in vehicle segments.
Hallman, JasonBuck, JessicaHam, Suk Jae
Driver Response Time to Cyclist Path Intrusions2018-01-05314/3/2018
Motor vehicle crashes with cyclists are on the rise, with a six percent increase in fatal crashes from 2006 to 2015 in the USA. Although some research exists on the response time of drivers to some types of path intrusions, data on the perception-response of through drivers to cyclists who fail to stop at a stop sign, and ride into the path of the vehicle has not been researched. The purpose of this study was to quantify the Driver Response Time (DRT) to a cyclist that intrudes perpendicularly in front of a through vehicle at an intersection where the driver has the right-of-way. The DRT was measured from when the cyclist is positioned at the stop sign until the driver reacts, whether by touching the brake pedal, swerving (steering wheel angle change of at least 2 degrees), accelerating, or a combination of those responses. 26 (NFemale = 13; NMale = 13) university aged licensed volunteer drivers participated in the study conducted at the University of Guelph Driving Research in Virtual Environments (DRiVE) lab using an Oktal complete vehicle driving simulator. After a brief practice drive to acclimatize to the virtual environment, participants completed the approximately 10 minute experiment drive during which the cyclist hazard was presented. About one quarter of drivers crashed into the cyclist, with a mean time-to-impact of 3.26 seconds. There were no gender differences in terms of DRT or collision rates.
Toxopeus, RyanAttalla, ShadyKodsi, SamOliver, Michele
A Proposal to Re-architect Automotive OBD Freeze Frame Storage Requirements and the Associated Service-Oriented Freeze Frame Storage Algorithm Design2018-01-08724/3/2018
Automotive OBD freeze frame storage is mandated by regulations since the creation of OBD-II in 1994. The main purpose is to help service engineers to identify the cause of the associated fault. Although OBD regulations [1] have gone through multiple updates and major changes since 1994, the regulations requirements on freeze frame storage, however, remain almost the same. The flexibility to comply with the mandated requirements allows OEMs to come up with very different designs, and potentially would confuse the service engineers when repairing different powertrains and could compromise the main purpose of helping identify the root cause of faults. In 2015, GM fellows [2], together with SAE J1979 committee members, proposed a set of future requirements on the OBD freeze frame storage with the intention to standardize the requirements by mandating the rules what to store and when to store, the minimum number of frames, and the numbering of the frames. The proposal is better than the current requirements in terms of standardization and modernization, but it has several obvious shortcomings. For example, the minimum of four freeze frame storage will dramatically increase OEM’s costs and could potentially force OEMs to update their powertrain control units to have more storage capacity, and the downward compatibility with the current requirements is questionable. In addition, the prohibition of non-emission related faults in the freeze frames is not a service-friendly solution. Finally, the GM’s proposal gives no priority boarding for misfire or fuel system faults, which does not comply with the ARB CCR 1968.2 requirements. This paper proposes to re-architect the OBD freeze frame storage requirements with low cost to OEMs and downward compatibility to current requirements. In addition, a service-oriented freeze frame storage algorithm design is proposed based on the new requirements. This preliminary work offers OEMs an opportunity to extensively review theirs needs from service and designs and potentially will influence CARB to update the associated freeze frame requirements in the next version.
Guo, YichaoLU, WeiTerauchi, Kazumichi
A Tailor Welded Blanks Design of Automotive Front Rails by ESL Optimization for Crash Safety and Lightweighting2018-01-01204/3/2018
Utilizing the tailor welded blanks (TWBs) design along with the latest AHSS grades for the front rails on a sedan was studied to reduce the weight of the vehicle and improve the crash safety performance. To find the most efficient material usage, the front rail parts were tailored into multiple blanks with varying thickness. A structural thickness optimization study of the tailored front rails was conducted for IIHS moderate overlap frontal crash, and the tailored blank thickness was set as design variable. The equivalent static loads (ESL) method was adopted for the thickness optimization, which allows many design variables to be optimized simultaneously. The torsion and bending stiffness of the sedan body in prime were set as design constraints, and would not be compromised. The optimal thickness configurations of the TWB designs by ESL optimization suggest that the weight of the frontal rails can be reduced by more than 30% while still maintaining the crash safety performance. These TWB designs were validated by US-NCAP full frontal impact and show similar performance with baseline. A 3rd gen AHSS, NEXMET™1000, was selected on four parts of the front rails to replace the baseline HSLA350. The optimal tailored frontal rail design using NEXMET™1000 grade was obtained through ESL thickness optimization and validated by US-NCAP full frontal impact. Compared with HSLA350, the NEXMET™1000 grade offers better crash safety performance with more weight reduction potential. An optimal thickness coefficient is proposed in this study to evaluate the material efficiency of the tailored blanks and the amount of thickness changes required for each blank to reach the most efficient material usage. The optimal TWB thickness configurations for HSLA350 and NEXMET™1000 grades through ESL were evaluated using this optimal thickness coefficient. The critical locations on front rails for crash safety were identified and the amount of thickness changes needed characterized. The tailor welded blanks technology can be implemented in the front rail design to reduce weight and improve crash safety. This optimal thickness coefficient can guide the automotive design for lightweighting.
Liang, JianyongPowers, JonathanStevens, Scott
A Material Efficiency Ratio to Evaluate the Methods for Improving the Torsional Rigidity of a Pickup Chassis Frame2018-01-10244/3/2018
While offering improved crash worthiness and significant lightweighting opportunities, the increased use of advanced high strength steels (AHSS) may compromise the stiffness and NVH performance of vehicles due to reduced part thickness. Different methods to improve the torsional rigidity were studied on a pickup chassis frame. These methods include adding bulkhead pairs as reinforcement, increasing the thicknes of frame parts, and enlarging the closed sections on the rails. Structural optimization was conducted for each stiffness improvement method and the minimal mass increase required to reach the improvement targets was obtained. A material efficiency ratio μ is proposed in this research and used as a criterion to evaluate the efficiency of a mass increase to improve the structural stiffness and NVH characteristics of vehicles. Based on this parameter, the methods to improve the torsional rigidity of the pickup frame in all design spaces were evaluated. The adding bulkhead pair option offers the highest material efficiency ratio, but the potential for improving the torsional rigidity is limited. Conversely, increasing the part thickness and enlarging the closed sections on rails give higher torsion improvement potential, while the material efficiency ratio is much lower. Structural optimization combining adding bulkhead pairs and enlarging the rail sections was conducted to fully utilize the advantages of both rigidity improvement methods. And the results show higher material efficiency and more potential for rigidity improvement than each individual method. This material efficiency ratio proposed is valuable in vehicle development to evaluate the efficiency of a design change for lightweighting.
Liang, JianyongPowers, JonathanStevens, Scott
Modeling of Quasi-1D Multi-Component Fuel Droplet Vaporization using Discrete Approach with Experimental Validation2018-01-02874/3/2018
An efficient multi-component fuel droplet vaporization model has been developed in this work using discrete approach. The precise modeling of droplet vaporization process is divided into two parts: vapor-phase and liquid-phase sub-models. Temporal evolution of flow inside the droplet is considered to describe the transient behavior introduced by the slow diffusion process. In order to account for the internal circulation motion, surface regression and finite diffusion without actually resolving the spatial governing equations within the liquid phase, a set of ordinary differential equations is applied to describe the evolution of the non-uniform distributions of universal diffusional variables, i.e. temperature and species mass fraction. The differences between the droplet surface and bulk mean states are modeled by constructing a quasi-1D frame; the effect of the internal circulations is taken into consideration by using the effective diffusivity rather than physical diffusivity. Peng-Robinson (PR) Equation of State (EOS) is utilized to deliberate the non-ideal behavior in a high-pressure environment and to compute the vapor-liquid equilibrium (VLE) at droplet surface. The quasi-steady assumption is made for the gaseous flow in determining vaporization rate and heat flux to the droplet. Model results are compared with the measured data from fuel droplet evaporation experiments using suspending silica filament technique in a constant volume chamber (CVC). The support filament has a 100-μm diameter to minimize the effect of thermal conduction. The experiments are carried out with different ambient temperatures. Droplet lifetime and vaporization rate are determined from the data recorded by a high-speed CCD camera. Droplet temperature is acquired by a thermocouple with 50 μm diameter. The comparison demonstrates the capability of the model in predicating the droplet size and temperature change under the low pressure condition at various ambient temperatures. Under the high pressure conditions, though the proposed model predicted a slow initial heat-up process which in turns lengthens the droplet lifetime, the prediction of vaporization rate necessarily agrees with the measured data.
Gao, SuyaYan, JunhaoWang, MianzhiLee, Chia-Fon
Localization of Transient Events in Dispersive Medium by Filter Bank Analysis2017-01-18596/5/2017
Structure-born vibrations are often required to be localized in a complex structure, but in such dispersive medium, the vibration wave propagates with speed dependent on frequency. This property of solid materials causes an adverse effect for localization of vibrational events. The cause behind such phenomenon is that the propagating wave envelope changes its phase delay and amplitude in time and space as it travels in dispersive medium. This problem was previously approached by filtering a signal to focus on frequencies of the wave propagating with a similar speed, with improved accuracy of cross-correlation results. However, application of this technique has not been researched for localization of vibrational sources. In this work we take advantage of filtering prior to cross-correlation calculation while using multiple sensors to indicate an approximate location of vibration sources. We achieve this by pre-processing the acceleration by a frequency filter bank prior to a time of arrival algorithm. The theoretical feasibility of the proposed method is first tested over a computer simulation, where the dispersion phenomenon is introduced to the system. Then an experiment conducted on an actual car frame is performed. The results show accuracy in localization of transient vibration, also adding a statistical error indicator previously unavailable.
Franek, FilipKang, JunguUk, JeonChoi, Sunguk
ABSTRACT A model-scale, coaxial, counter-rotating rotor system with single-bladed rotors was tested in hover and compared to a comprehensive model developed in CAMRAD II. Measurements included vibratory hub and pitch link loads, as well as three-dimensional lower rotor blade deformations extracted using digital image correlation. The model flap dynamics were validated using a rotating frame modal extraction technique based on a modified Ibrahim Time Domain method. The CAMRAD model successfully predicted unsteady loads and deformations for the isolated lower rotor operated with cyclic pitch in hover. To investigate transient loads, measurements were taken in the coaxial configuration at a blade loading coefficient of 0.10 and for an isolated lower rotor at equivalent blade loading. The CAMRAD model accurately predicted the unsteady interaction thrust, as well as the blade flapping which was found to increase after upper-lower rotor blade passage. The CAMRAD model revealed aerodynamic forcing in the coaxial configuration consistent with vortex interaction of the upper and lower rotors, while higher harmonics observed in the experimental data were attributed to impulsive loading due to blade thickness effects.
Cameron, ChristopherFeil, RolandSirohi, JayantRauleder, Jurgen
ABSTRACT The use of a local frame motion formalism for finite element simulation of rotor dynamics leads to low order nonlinearity of the equations of motion. In order to exploit this reduced non-linearity, a domain decomposition strategy is implemented. The independence of the subdomains enables naturally parallel computations. The combination of these three key elements leads to significant savings in computational time, without compromising the accuracy.
Sonneville, ValentinBauchau, Olivier
ABSTRACT In this paper, detailed development of a nonlinear aeroelastic coupled trim model of a twin-cyclocopter, consisting of two cycloidal rotors (also known as cyclorotors) as main rotors and a conventional horizontal tail-rotor for anti-pitch torque and control, is presented. Coupled trim analysis requires simultaneous computation of trim controls, vehicle orientation and blade structural responses so that both blade response equations and vehicle trim equations are satisfied. To obtain the blade structural response and the hub loads in the vehicle frame for the cyclorotors, a nonlinear aeroelastic model of cyclorotor is developed. For this purpose, a high-fidelity unsteady aerodynamic analysis of a cyclorotor is developed, which includes rigorous modeling of effects such as dynamic virtual camber, effects of near and shed wake, and leading edge vortices. To include effect of blade deformations on cyclorotor performance, a structural framework consisting of fully nonlinear geometrically exact beam model and an FEM based solver is developed. An aeroelastic framework of cyclorotor is developed by coupling the aerodynamic and structural models and the coupled aeroelastic model is validated with in-house experiments with flexible cyclorotors. To obtain the performance of the conventional horizontal tail rotor a modified BEMT based model with CFD-based airfoil lookup tables is developed and validated with test data. Once the complete aeroelastic framework of cyclocopter is developed, coupled trim analysis is performed by simultaneously solving blade response equations and vehicle trim equations until trim controls, blade response, inflow and circulation converge all together. Variation of control inputs required for hover trim is investigated with change in gross-weight and longitudinal center of gravity location of the vehicle.
Halder, AtanuBenedict, Moble
Simplified Approach for Optimizing Lightening Holes in Truck Frames for Durability Performance2017-01-13453/28/2017
During development of new vehicles, CAE driven optimizations are helpful in achieving the optimal designs. In the early phase of vehicle development there is an opportunity to explore shape changes, gage reduction or alternative materials as enablers to reduce weight. However, in later phases of vehicle development the window of opportunity closes on most of the enablers discussed above. The paper discusses a simplified methodology for reducing the weight in design cycle for truck frames using parametric Design of Experiments (DOE). In body-on-frame vehicles, reducing the weight of the frame in the design cycle without down gaging involves introducing lightening holes or cutouts while still maintaining the fatigue life. It is also known that the lightening holes might cause stress risers and be detrimental to the fatigue life of the component. Thus the ability to identify cutout locations while maintaining the durability performance becomes very critical. This paper describes a method of effectively locating these lightening holes on the truck frame, thereby reducing the weight of the vehicle while preserving the durability performance. The process to incorporate these lightening holes is a multi-step approach beginning with a stress envelope creation. The load paths for each component are identified based on the stress envelops generated in the fatigue code using a complete set of proving ground loading events. A subsequent step includes tuning those lightening holes to meet the durability, strength and stiffness requirements via the automated process of resizing the lightening holes to their optimal sizes. The final verification is carried out with the regular analysis procedure to verify the lightening holes effect on the durability performance of the structure.
bhat, RamachandraSharma, NitinRivard, CliffordThomson, Kevin
Real-Time Robust Lane Marking Detection and Tracking for Degraded Lane Markings2017-01-00433/28/2017
Robust lane marking detection remains a challenge, particularly in temperate climates where markings degrade rapidly due to winter conditions and snow removal efforts. In previous work, dynamic Bayesian networks with heuristic features were used with the feature distributions trained using semi-supervised expectation maximization, which greatly reduced sensitivity to initialization. This work has been extended in three important respects. First, the tracking formulation used in previous work has been corrected to prevent false positives in situations where only poor RANSAC hypotheses were generated. Second, the null hypothesis is reformulated to guarantee that detected hypotheses satisfy a minimum likelihood. Third, the computational requirements have been greatly reduced by computing an upper bound on the marginal likelihood of all part hypotheses upon generation and rejecting parts with an upper bound less likely than the null hypothesis. Therefore, parts that could never surpass the null hypotheses are excluded from contributing to the n2 complexity of the tracking and pairing processes. These improvements have led to real-time operation at the frame rate of the stereo camera and robust detection results on the evaluation dataset. The evaluation and training datasets were obtained from geographically distinct regions, both with significantly degraded lane markings.
Smart, MichaelVaishnav, SatishWaslander, Steven
Analysis on Fatigue Load and Life about the Frame of a Low-Speed Electric Vehicle Based on Multi-Body Dynamics2017-01-03343/28/2017
The frame of a low-speed electric vehicle was treated as the research object in the paper. The fatigue load of the frame was analyzed with multi-body dynamics method and the fatigue life of frame was analyzed with the nominal stress method. Firstly, the multi-body dynamics model of the vehicle was established and the multi-body dynamics simulation was carried out to simulate the condition where the vehicle used to travel. The fatigue load history of the frame was obtained from the simulation. Secondly, the amplitude-frequency characteristic of the fatigue load was analyzed. The frequency of the fatigue load mainly focused on 0~20HZ from the analysis. Thirdly, the modal of frame was analyzed. As the frequency of the fatigue load was less than the natural frequency of the frame, the quasi-static method was selected to calculate the stress history of the frame. Next, the fatigue life of the frame was analyzed based on S-N curve. The result showed that the fatigue life of the frame was 69,000 kilometers, which cannot meet the design requirement. Finally, the frame of the electric vehicle was optimized based on the moving least squares response surface model. The objective was to make fatigue life over target and then to minimize mass. The optimization result showed that the mass of the frame increased 11.5%, but the fatigue life of the frame increased from 69,000 kilometers to 304,000 kilometers. The optimized frame had met the design requirement. The optimization results provided reference for the improvement of the frame. The prototype was being trial-produced.
Duan, YuexingHuang, WeiGao, YunkaiHan, Jingpeng
The Significance to Establish a Durability Model for an Automotive Ride2017-01-03473/28/2017
This paper presents the study of a relationship between objective vertical vibration and coil spring fatigue life under different road excitation to shorten suspension design process. Current development processes of vehicle suspension systems consist of many different stages of analysis and time consuming. Through this vertical vibration and durability characterisation, the vehicle ISO weighted vertical accelerations were used to describe fatigue life of coil spring. Strain signals from various roads were measured using a data acquisition and then converted into acceleration signal. The acceleration signals were then used as input to multibody suspension model for forces time history on spring and acceleration signal of sprung mass extraction. The acceleration signals were then processed for ISO weighted indexes while the force time history was used for coil spring fatigue life prediction respectively. It has been found that the rural road contributed the lowest fatigue life and the highest weighted vertical vibration index when compared to other road conditions. The measured strain predicted fatigue life were also possessed acceptable range when compared to the simulated force fatigue life using a conservative comparison method. The vertical weighted accelerations were plotted against the measured strain and simulated force fatigue life with a coefficient correlations more than 0.99. This model provides immediate prediction between vertical weighted acceleration and fatigue of spring to shorten automotive suspension development time frame.
Kong, Yat ShengSchramm, DieterOmar, M. ZaidiMohd. Haris, SallehuddinAbdullah, Shahrum
A New Weight Reduction Lightening Holes Development Approach Based on Frame Durability Fatigue Performance2017-01-13483/28/2017
For a light duty truck, the frame is a structural system and it must go through a series of proving ground events to meet fatigue performance requirement. Nowadays, in order to meet stringent CAFE standards, auto manufacturers are seeking to keep the vehicle weight as light as possible. The weight reduction on the frame is a challenging task as it still needs to maintain the strength, safety, and durability fatigue performance. CAE fatigue simulation is widely used in frame design before the physical proving ground tests are performed. A typical frame durability fatigue analysis includes both the base metal fatigue analysis and seam weld fatigue analysis. Usually the gauges of the frame components are dictated by the seam weld fatigue performance so opportunities for weight reduction may exist in areas away from the welds. One method to reduce frame weight is to cut lightening holes in the areas that have little impact on the frame fatigue performance. In this paper, the authors propose a new methodology to systematically identify the locations of these non-critical areas, in which slots or holes can be added while the frame still maintains good durability performances. A light duty truck frame is used to demonstrate the efficiency of this process. Through this approach, authors were able to reduce 3% to 5% of weight on components of a well-designed frame without compromising the frame durability fatigue performance.
Lin, Barry (Baizhong)bhat, RamachandraZhang, Shawn (Xianggang)Sykes-Green, TaylorSharma, NitinThomson, Kevin
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