Browse Topic: Lean burn engines

Items (1,412)
Impact of Spark Plasma Length on Flame Kernel Development under Flow Condition2020-01-11144/14/2020
Advanced ignition systems with enhanced discharge current have been extensively investigated in research, since they are highly regarded as having the potential to overcome challenges that arise when spark-ignition engines are running under lean or EGR diluted conditions. Local flow field is also of particular importance to improve the ignitability of the air-fuel mixture in SI engines as the spark plasma channel can be stretched by the flow across the spark gap, leading to longer plasma length, thus more thermal spark energy distributed to the air-fuel mixture in the vicinity of the spark plug. Research results have shown that a constantly high discharge current is effective to maintain a stable spark plasma channel with less restrikes and longer plasma holding period. However, with the further increase in discharge current, plasma channel becomes thicker, and the stretched plasma length becomes shorter under a constant flow speed, which may suppress the advantages of the enhanced discharge current. In this work, the interaction between discharge current level and plasma length under flow conditions is investigated. Whether a thick but shorter plasma channel or a thin but stretched farther plasma channel is more effective for the flame kernel formation is discussed to provide an insight into the influence of the plasma length on flame initiation. An optical combustion chamber platform along with a cross-flow generation system was used to study the plasma channel behavior; an in-house developed spark energy management module was employed to boost the discharge current level up to 3 A; in order to decouple the effect of discharge duration on flame initiation, the total discharge process was controlled within 0.8 ms.
Zhu, HuaTan, QingyuanYu, XiaoYang, ZhenyiLiang, LiZheng, MingReader, GrahamQian, Jin
The distribution of fuel-air mixture inside the engine cylinder strongly influences the combustion process. Planar laser-induced fluorescence (PLIF) is commonly used for fuel distribution measurement, however, it is mostly reported on moderate- to large-sized engines. In the present work, PLIF is applied to measure the fuel distribution inside the cylinder of a small, four-stroke, port-fuel-injection (PFI), spark-ignition engine with displacement volume of 110 cm3. Iso-octane was used as the base fuel, and 3-pentanone (15% by volume) was added as a fluorescent tracer in the base fuel. The effect of equivalence ratio, considering ϕ = 1.2, 1.0, and 0.8, on in-cylinder fuel distribution was studied with low throttle opening of 25% at 1200 rpm. PLIF images were recorded at different crank angle degrees during both intake and compression strokes over a swirl measurement plane located at the TDC position. It was found that the fuel stratification was present from intake to even late compression. Also, no significant change in fuel distribution patterns was noted at different crank angle degrees for a given operating condition. Instantaneous PLIF images of the fuel distribution at 330 CAD during compression also showed a considerable variation from one cycle to the next. As expected, the fluorescence signal intensity was increased with the increase in equivalence ratio. Results also showed that the fuel distribution was much more noticeable near the diametrically opposite location to the spark plug on the tested engine, and continued to exist till late compression (i.e. 330 CAD).
Garg, ShubhamMittal, MayankSahu, SrikrishnaLakshminarasimhan, V
Experimental and 1D Numerical Investigations on the Exhaust Emissions of a Small Spark Ignition Engine Considering the Cylinder-by-Cylinder Variability2020-01-05784/14/2020
This paper reports a numerical and experimental analysis on a twin-cylinder turbocharged Spark Ignition engine carried out to investigate the cylinder-to-cylinder variability in terms of performance, combustion evolution and exhaust emissions. The engine was tested at 3000 rpm in 20 different steady-state operating conditions, selected with the purpose of observing the influence of cylinder-by-cylinder A/F ratio variations and the EGR effects on the combustion process and exhaust emissions for low to medium/high loads. The experimental outcomes showed relevant differences in the combustion evolution (characteristic combustion angles) between cylinders and not negligible variations in the emissions of the single cylinder exhaust and the overall engine one. This misalignment resulted to be due to differences in the injected fuel amount by the port injectors in the two cylinders, mainly deriving from the specific fuel rail geometry. The experimental data were then used to validate a 1D engine model, integrated with refined sub-models of turbulence, combustion, heat transfer and emissions. The model takes into account the in-cylinder production of noxious species, and their propagation in the exhaust system, up to the three-way catalytic converter. A satisfactory accuracy was reached in reproducing the overall engine performance and the combustion process in the two cylinders. In particular, the emission sub-models confirmed that the variations of the cylinder-out exhaust emissions (NOx, HC and CO) were mainly due to the non-uniform effective in-cylinder A/F ratio. The proposed numerical methodology has the potential to highlight unexpected combustion non-uniformities among different cylinders and represents a powerful support to the engine design and development. It also allows for the prediction of the overall exhaust emissions at different engine operating conditions up to the entire domain, thus assisting the engine calibration phase and reducing the experimental efforts.
Marchitto, LucaTeodosio, LuigiTornatore, CinziaValentino, GerardoBozza, Fabio
Simulation Analysis of Early and Late Miller Cycle Strategies Influence on Diesel Engine Combustion and Emissions2020-01-06624/14/2020
Based on the working model of a diesel engine, the influence of 2 Miller cycle strategies-Early Intake Valve Closure (EIVC) and Late Intake Valve Closure (LIVC) on the combustion and emissions of diesel engine was analyzed. Then the working condition of each Miller cycle strategies on the engine under the rated speed was optimized through the adjust of the valve timing, boost pressure and the injection timing. The research found that both delaying and advancing the closure timing of the intake valve can decrease the pressure and temperature during compression stroke, prolonging the ignition delay. However, due to the decrease of the working media inside the cylinder, the average in-cylinder temperature and soot emissions will increase, which can be alleviated by raising the boost pressure and the resulting compensation of the intake loss. The study found that together with increasing boost pressure and delaying injection timing, both EIVC and LIVC can reduce the NOx and soot emissions simultaneously. The simulation results show that while keeping the peak firing pressure the same as the original machine, M-50 together with constant peak firing pressure boosting and a 6oCA injection delay can decrease the BSFC by 1.21%, the NOx emissions by 22%, and the soot emissions by 58.1%, while M100 together with constant peak firing pressure boosting and a 4oCA injection delay can reduce BSFC by 1.56%, the the NOx emissions by 12.96%, and the soot emissions by 54.75%.
Yang, ShuaiYang, XiaolinLiu, HaifengFeng, ZhiweiLi, Xiuyuan
Improving Heavy Duty Natural Gas Engine Efficiency: A Systematic Approach to Application of Dedicated EGR2020-01-08184/14/2020
The worldwide trend of tightening CO2 emissions standards and desire for near zero emissions is driving development of high efficiency natural gas engines for a low CO2 replacement of traditional diesel engines. A Cummins Westport ISX12 G was previously converted to a Dedicated EGR® (D-EGR®) configuration with two out of the six cylinders acting as the EGR producing cylinders. Using a systems approach, the combustion and turbocharging systems were optimized for improved efficiency while maintaining the potential for achieving 0.02 g/bhp-hr NOX standards. A prototype variable nozzle turbocharger was selected to maintain the stock torque curve. The EGR delivery method enabled a reduction in pre-turbine pressure as the turbine was not required to be undersized to drive EGR. A high energy Dual Coil Offset (DCO®) ignition system was utilized to maintain stable combustion with increased EGR rates. High compression ratio, reduced squish pistons were designed to maintain MBT combustion phasing and fast burn rates along the torque curve. The final engine configuration was tested on the Heavy-Duty Supplemental Emissions Test (SET), a 13-mode steady-state engine dynamometer test. The engine was able to achieve a weighted average efficiency improvement of 12% over the baseline configuration with a peak BTE of 41.7%.
Kocsis, Michael C.Mitchell, RobertMoiz, Ahmed AbdulKalaskar, VickeyWilliams, D. RyanSjovall, Scott
Energy Enhanced Adaptive Spark Ignition for Lean Combustion Initiation2020-01-08414/14/2020
For internal combustion engine systems, lean and diluted combustion is an important technology applied for fuel efficiency improvement. Because of the thermodynamic boundary conditions and the presence of in-cylinder flow, the development of a well-sustained flame kernel for lean combustion is a challenging task. Reliable spark discharge with the addition of enhanced delivered energy is thus needed at certain time durations to achieve successful combustion initiation of the lean air-fuel mixture. For a conventional transistor coil ignition system, only limited amount of energy is stored in the ignition coil. Therefore, both the energy of the spark discharge and the duration of the spark discharge are bounded. To break through the energy limit of the conventional transistor coil ignition system, in this work, an adaptive spark ignition system is introduced. The system has the ability to reconstruct the conductive ion channels whenever it is interrupted during the spark discharge. Furthermore, thanks to the addition of a spark energy management module, the amplitude and the duration of the discharge current are both controllable. As a result, the amplitude of the discharge current can be maintained at a relatively high level within the duration of the spark discharge. Whenever the system detects the interruption of the spark current by external disturbances, such as strong air-motion, the embedded control algorithm in the proposed ignition system would command the generation of multiple consecutive spark breakdowns to reconstruct the conductive ion-channels. With the reestablishment of the conductive ion channels, spark discharge reforms inside the air-fuel mixture. This technique has the potential to improve the flame kernel development in lean air-fuel mixtures. Preliminary ignition tests are conducted in a constant volume optical vessel to demonstrate the performance of the proposed ignition system.
Tan, QingyuanZheng, MingWang, LinyanLi, LiguangYu, XiaoZhu, Hua
Assessment of the Ignition System Requirement on Diluted Mixture Spark Engines2020-01-11164/14/2020
In order to face the new challenges, spark ignition engines are evolving by following some strategies and technologies. Among them, alternative combustion processes based on the dilution of the homogeneous mixture, either with fresh air or with Exhaust Gas Recirculation (EGR), are being explored. In a higher or lower extent, these changes modify in-cylinder thermodynamic conditions during the engine operation (pressure, temperature and gas composition) thus conditioning the spark ignition system requirements that will have to evolve to become more reliable and powerful. In this framework, an experimental study on the effect of the key in-cylinder conditions on the ignition system performance has been carried out in a single-cylinder spark-ignition (SI) research engine. The study includes EGR, lambda and energizing time sweeps to assess the behavior of the engine in different operating conditions. Furthermore, various Insulated-Gate Bipolar Transistors (IGBT) and spark plugs have been tested to assess the influence of these components on the ignition process at high diluted mixtures. Conclusions show that diluted mixtures (with EGR or lambda), even though they require more spark energy to achieve a stable combustion, have up to 4% benefit on indicated efficiency, providing that the combustion propagates adequately. However, at high diluted conditions the combustion is compromised, so two different approaches were explored to improve it. Whilst it was checked that increasing the clamping value of the IGBT does not necessarily imply a better combustion in all scenarios, the increment of the electrodes gap of the spark plug would require higher clamping voltage at the IGBT, and it would have a slight benefit on efficiency providing that the rest of components, in particular the coil, are adequate.
Molina, SantiagoMartin, JaimeNovella, RicardoGomez-Soriano, JosepPadilla, Jose
Discharge Current Management for Diluted Combustion under Forced Flow Conditions2020-01-11184/14/2020
Lean burn or EGR diluted combustion with enhanced charge motion is effective in improving the efficiency of spark ignition engines. However, the ignition process under these conditions is getting more challenging due to higher ignition energy required by the lean or diluted mixture, as well as the interactions of the gas flow on the flame kernel. Enhanced spark discharge energy is essential to initiate the combustion under these conditions. Moreover, the discharge process should be more carefully controlled to improve the effectiveness of the spark. In this study, spark ignition systems with boosted discharge energy are used to ignite diluted air-fuel mixture under forced flow conditions. The impacts of the discharge current level, the discharge duration and the discharge current profile on the ignition are investigated in detail using optical diagnosis. It is evident from the results that extended discharge duration helps promote the flame propagation, though the effectiveness is limited when the duration exceeds the required minimum value for a self-sustained flame kernel. A higher discharge current level is favorable for generating a stronger flame kernel. With similar discharge energy delivered to the spark gap, a high-current spark with a shorter duration performs better than a longer duration low-current spark. Then the impacts of discharge current profiles are studied. Three spark discharge strategies, including a low-current continuous discharge, a high-current multi-pulse discharge, and a very high transient current discharge, are used in the comparison. The results reveal that sufficiently long discharge duration is critical for success ignition under the tested flow condition. Among the three ignition strategies, the low-current continuous spark discharge performs the best, even with the lowest discharge energy, due mainly to the continuous nature of the spark discharge.
Yang, ZhenyiWang, LinyanSandhu, Navjot S.Yu, XiaoZheng, Ming
Combustion Stability Improvement via Multiple Ignition Sites on a Production Engine2020-01-11154/14/2020
For spark ignition (SI) engines, further improvement of engine efficiency has become the major development trend, and lean burn/EGR technologies, as well as intensified in-cylinder flow, need to be adapted to reach that target. Stronger ignition sources become more favorable under extreme lean/EGR conditions. Among the ignition technologies developed, multiple ignition sites technology has been proved to be an effective way to help with the initial flame kernel development. In this paper, a spark ignited 4-cylinder turbo-charged production engine is employed to investigate the impact of multiple ignition sites technology on engine performance under lean burn conditions. Four in-house designed 3-core sparkplugs are installed on the cylinders to replace traditional stock sparkplugs, in order to generate multiple ignition sites in the cylinders. Under partial load, the pumping loss can be reduced when engine is running under lean conditions, so the brake engine efficiency can be improved. However, combustion stability becomes worse in terms of higher cycle to cycle variation of the engine IMEP. Compared with traditional ignition system, the multiple ignition sites technology can extend engine lean operation limit with shorter ignition delay, which can effectively reduce the cycle to cycle variation.
Yu, XiaoZhang, XiaoxiZhang, TangliangChen, GuangyunTjong, JimiZheng, Ming
Experimental Investigation of the Influence of Ignition System Parameters on Combustion in a Rapid Compression-Expansion Machine2020-01-11224/14/2020
Lean burn combustion concepts with high mean effective pressures are being pursued for large gas engines in order to meet future stringent emission limits while maintaining high engine efficiencies. Since severe boundary conditions for the ignition process are encountered with these combustion concepts, the processes of spark ignition and flame initiation are important topics of applied research, which aims to avoid misfiring and to keep cycle-to-cycle combustion variability within reasonable limits. This paper focuses on the fundamental investigation of early flame kernel development using different ignition system settings. The investigations are carried out on a rapid compression-expansion machine in which the spark ignition process can be observed under engine-like pressure and excess air ratio conditions while low flow velocities are maintained. The schlieren setup for high-speed optical investigations of the area of the spark plug electrodes is described and a suitable post-processing routine is introduced. The influence of different spark current durations on early flame kernel formation is investigated using a modulated capacitive discharge ignition (MCDI) system. The outcomes reveal that a short spark current duration results in a slower increase and higher standard deviation of the flame area during the early phase of combustion. Moreover, stable flame initiation appears to require a minimum spark current duration. The methodology introduced in this paper will be applied in detailed investigations of other spark plug geometries and ignition settings in order to shed more light on the ignition of lean mixtures.
Kiesling, ConstantinPirker, GerhardTilz, AntonOppl, ThomasNickl, AndreasWimmer, AndreasMeyer, Georg
Experimental Study on the Characteristics of Short Circuits and Restrikes of Spark Channels2020-01-11234/14/2020
Ignition performance is critical for the implementation of diluted combustion for spark-ignition engines. The short circuit and restrike phenomena can influence the initial ignition volume and discharge duration which are important for the stable ignition processes. In this study, the short circuits and restrikes of spark channels are studied with various flow velocities, spark plug gaps and discharge energies. The development of the spark channels is captured by using the direct imaging technique with a CMOS camera equipped with an image intensifier. A multi-coil ignition system is designed to enable flexible control of discharge energies. The results show that the spark plug gap size is a critical parameter to suppress the phenomena of short circuits and restrikes. With the enlargement of spark plug gap, the maximum and average lengths of the spark channel effectively increase. Meanwhile, increasing discharge power is another effective method to improve the short circuit and restrike phenomena. However, for the discharge strategy of single strike, further increasing the discharge power cannot improve the restrike phenomena. The spark channel growth rate has no correlation with the spark plug gap and the discharge energy, but linearly relating to the flow velocity around the spark plug gap. An enhanced flow velocity increases the events of short circuit and restrike. The restrike voltage increases with decrease of the discharge current or increase of the flow velocity, while, the restrike voltage is lower than the breakdown voltage of the spark onset from the same discharge process. Finally, a new spark plug prototype is given to suppress the short circuit and enhance the spark plasma channel under high-velocity flow conditions.
Huang, ShuaiLi, TieWang, NingWang, XinranYang, ZhenyiYu, XiaoZheng, Ming
Spectroscopy Based Tool for Temperature Evaluation during the Spark Discharge2019-32-05021/24/2020
In this work, a new tool is proposed and tested to investigate the early phase of spark ignition (SI) processes. The diagnostic tool is based on Spark-Induced Breakdown Spectroscopy (SIBS), a consolidated technique in which the plasma formed by spark generation between two electrodes is used as the excitation source for optical emission spectroscopy (OES). The spark discharge of a commercial ignition system was analyzed through OES to correlate the characteristic evolution of the discharge with the formation of reactive species inside the activated volume. Specifically, an open-source spectrum simulation program (Lifbase) together with the NIST database was used for defining relations between the ultraviolet emission bands of nitrogen first negative system (FNS_N2) in the glow phase for different plasma temperature and pressure values. Besides plasma density and ion energy, electron and gas temperatures are important parameters that govern the reaction rate of active species generation through dissociation, excitation, and ionization processes and thus influence the chemistry of the spark discharge. It is well known that the electrical discharge occurring between the spark plug electrodes can be divided into three phases (breakdown, arc and glow discharge), characterized by different time scales. The breakdown occurrence causes the gas molecules in the ignition area to break into atoms and ions. Molecular recombination starts after some hundreds nanoseconds from breakdown, thus leading to significantly different spectral emissions. Consequently, if measurements are triggered after the time at which breakdown occurs, molecule and molecular radical bands will be dominating in the spectral emission instead of the atomic lines. The proposed methodology takes advantage of the peculiarity of N2 molecules to exchange rotational and translational energy with heavy particles faster than with electrons. For this reason it is possible that rotational distributions quickly achieve thermodynamic equilibrium with the bulk gas. Therefore, a convenient way to determine the gas temperature is through the measurement of the roto-vibrational band spectrum of nitrogen. The validation of the developed tool was performed by considering the emission of excited species detected in ambient conditions. Successively, the methodology was applied in an optically accessible combustion chamber of a spark ignition research engine under motored and fired conditions, and further validated by temperature evaluations based on CN and OH emission bands ratio. The proposed tool allowed obtaining deeper insight into the complex physical and chemical phenomena underlying the ignition event.
Merola, S.Irimescu, A.Vaglieco, B.M.Di Iorio, S.Sementa, P.
High Efficiency by Miller Valve Timing and Stoichiometric Combustion for a Naturally Aspirated Single Cylinder Gas Engine2019-32-05881/24/2020
Small-scale cogeneration units (Pel < 50 kW) frequently use lean mixture and late ignition timing to comply with current NOx emission limits. Future tightened NOx limits might still be met by means of increased dilution, though both indicated and brake efficiency drop due to further retarded combustion phasing and reduced brake power. As an alternative, when changing the combustion process from lean burn to stoichiometric, a three-way-catalyst allows for a significant reduction of NOx emissions. Combustion timing can be advanced, resulting in enhanced heat release and thus increased engine efficiency. Based on this approach, this work presents the development of a stoichiometric combustion process for a small naturally aspirated single cylinder gas engine (Pel = 5.5 kW) originally operated with lean mixture. To ensure low NOx emissions, a three-way-catalyst is used. In order to achieve high engine efficiency, measures implemented include Miller valve timing, optimized intake system, reduced engine speed and increased compression ratio. In the first step, a detailed 1D engine cycle simulation model was used to investigate the efficiency benefit of Miller valve timing and increased compression ratio. Within the numerical study, inlet valve closing timing and intake pipe length were varied, yet a closed-loop control was implemented to maintain a constant effective compression ratio of 14.66 by adjusting geometrical compression ratio for each configuration. Subsequently, the most expedient valve timing was designed using multi-body simulation of the inlet valve train, while increased compression ratio was achieved by modifying the series piston bowl geometry. Engine trials agree with simulation results and show highest efficiency for a Miller valve timing closing +15 °CA later to the series valve timing and geometrical compression ratio of 15.36. Compared to the series lean burn engine, indicated and brake efficiency increase by 3.2 %-points to 39.0 % and by 3.9 %-points to 34.4 %, respectively, while maintaining original brake power of Pe = 6.1 kW. Finally, an experimental study accompanied by 3D-CFD simulations was conducted to investigate the potential of optimized piston geometry to further increase efficiency. However, results reveal only minor effect of piston geometry on efficiency, what is likely stemming from interrelation of combustion efficiency, wall heat losses and heat release rate.
Judith, JörnNeher, DenisKettner, MauriceSchwarz, DannyKlaissle, Markus
Tumble Flow Enhancement Applied for Low-Load Condition of Engines by Utilizing Reverse Flow Phenomenon in Intake Port2019-32-05091/24/2020
We established a technology that can enhance the tumble flow in the cylinder only in a partial load range of the engine without the need to use any intake path switching mechanisms. Firstly, we attempted to understand the basic phenomena of intake flow by using a CFD model, while using a butterfly throttle valve in a straight pipe. By doing this, we were able to observe the reverse flow of intake air that appears after the intake air has passed the throttle valve when the throttle valve opening is 30% or less. This reverse flow is generated mainly in the flow that has passed the trailing edge of the throttle valve. At both sides of the trailing edge opening, the flow is slowed down by diffusing. The flow is then pulled into the low-pressure zone created behind the throttle valve. In addition, a part of the reverse flow merges with the air flowing on the leading-edge side. Next, we confirmed that installing a flow separator behind the throttle valve that vertically divides the flow can successfully capture the reverse flow into one of the two flow paths. Furthermore, we confirmed that optimizing the separator position can capture most of the flow into one path, thereby gaining the required amount of flow that can generate tumble in the combustion chamber. By applying the above results to an actual engine, we validated the effect through a CFD flow analysis and also steady flow tests. As a result, we confirmed that this system can enhance tumble within a partial load range of the engine to a level that is equivalent to that obtained by a tumble port that has a flow path switching mechanism.
Nakamura, YoheiInoue, YosukeFujikubo, Makoto
In this report, the effect of injection specification, such as droplet size, lengths of nozzle tip and spray angle, on the engine performance was investigated using a 1.2 L port fuel injection (PFI) four-cylinder gasoline engine. The experimental conditions were selected to cover the daily operating mode, including the cold start and catalyst heating process. The experiments were conducted by varying not only the injectors but also the injection timing which was shifted from the exhaust to intake stroke. The results were evaluated by the fuel consumption and exhaust gas emissions. When these tests were conducted on a production engine, a carefully designed tumble generator was installed at the intake port to enhance the intake air flow. As a result, the injection specifications showed a potential to obtain less fuel consumption and lower engine-out emissions was evaluated.
Shen, FuchaoMoriyoshi, YasuoKuboyama, TatsuyaIio, ToshiyaMiyatani, YudaiTsunoi, Akira
Reducing carbon dioxide (greenhouse gas) is one of the most important drivers to promote biofuels. Fuel from biomass has the potential to reduce greenhouse gas emissions and can gradually reduce the dependence on fossil fuels. However, fuel properties can differ significantly from standard diesel fuel and this will affect exhaust emissions and environmental pollution. Diesel – ethanol fuel blends development and specification are currently driven by the engine technology, existing fossil fuel specification and availability of feedstock. Thus, the aims of this study to investigate the effects of fuel additives with diesel–ethanol fuel blend under steady-state conditions. In the present study, the additives were palm diesel, n-butanol, ethyl acetate and di-tert-butyl peroxide (DTBP). The ratio of conventional diesel fuel to ethanol fuel to fuel additive are 80:15:5 by volume of fuel blends. The comparative studies on the effects of fuel additives in the engine performance and phase separation in diesel–ethanol blends. The effects of engine performance included exhaust gas emissions with different fuel additives on small diesel engine are also investigated under different engine conditions in order to considering the engine speed and engine load comparison with conventional diesel. The study found that all the additives are enhanced the stabilities in diesel–ethanol fuel blends and phase separation has not be found under the room temperature. The diesel–ethanol fuel blend with DTBP can improved the highest thermal efficiency with lower exhaust gas emission (e.g. carbon-monoxide, oxides of nitrogen, and soot) compare with conventional diesel with another fuel additives. However, the break specific fuel consumption is higher (>4%) than conventional diesel which could be acceptable range. The results suggest that significant benefits can derive from the use of di-tert-butyl peroxide as fuel additive for diesel and ethanol fuel blends as the alternative fuel for compression ignition engine in terms of engine performance, exhaust gas emissions, after treatment system performance and environmental pollution in the near future.
Theinnoi, KampanartSawatmongkhon, BoonlueWongchang, ThawatchaiSukjit, EkarongChuepeng, Sathaporn
Design and Development of a High-Efficiency Single Cylinder Natural Gas-Fueled Jet Ignition Engine2019-32-05651/24/2020
The current energy climate has created a push toward reducing consumption of fossil fuels and lowering emissions output in power generation applications. Combined with the desire for a more distributed energy grid, there is currently a need for small displacement, high efficiency engines for use in stationary power generation. An enabling technology for achieving high efficiencies with spark ignited engines for such applications is the use of jet ignition which enables ultra-lean (λ > ~1.6) combustion via air dilution. This paper provides a comprehensive review of the development of a 390cc, high efficiency single cylinder natural gas-fueled jet ignition engine operating ultra-lean. The engine was developed as part of the Department of Energy’s Advanced Research Projects Agency–Energy (DOE ARPA-E) GENSETS program. Design choices for minimizing friction are highlighted as well as test results showing further friction reduction through downspeeding. Extensive hardware optimization of the combustion system has been performed and results are presented for air-flow path optimization and the jet igniter. The efficiency benefits related to enleanment and downspeeding are analyzed using an efficiency loss breakdown based on the First Law of Thermodynamics. Through optimization efforts a peak brake thermal efficiency in excess of 34% was achieved, representing an increase of greater than 20% over the current state-of-the-industry for comparably sized CNG engines.
Peters, NathanSubramanyam, Sai Krishna PothurajuBunce, MichaelBlaxill, HughPihl, JoshMoses-Debusk, MelanieVishwanathan, GokulTew, David
Exhaust Emission Analysis of a Spark Ignition Engine Operating with Hydrogen Injection in a Pre-Combustion Chamber2019-36-01211/13/2020
Due to the large negative impact of combustion gas emissions on air quality and the more stringent environmental legislation, research on internal combustion engines (ICE) are being developed to reduce emissions of pollutant gases to the atmosphere. One of the research fronts is the use of lean mixtures with the pre-chamber ignition system (PCIS). This system consists of a pre-chamber (PC) connected to the main chamber by one or more interconnecting holes. A spark plug initiates combustion of the mixture present in the pre-chamber, which is propagated as gas jet into the main chamber, igniting the lean mixture present therein. The gas jets have high thermal and kinetic energy, which promote faster combustion duration, making the system less prone to knock and with lower cyclic variability of the IMEP, enabling the lean limit extension. The pre-chamber system can be assisted with a supplementary liquid or gaseous fuel injection, enabling the charge stratification. In this context, this paper aims to evaluate the reduction in exhaust emissions from an ICE adapted with a stratified PCIS operating with lean mixture (ethanol-air) in the main chamber and hydrogen injected directly into the pre-chamber. The tests were carried out on a Ford Sigma 1.6L engine operating at 2250 rpm and under an indicated effective mean pressure of 5bar. It was possible to identify that with the use of the pre-chamber ignition system, the lean limit of the mixture was extended to lambda 1.7 with low cyclic variability of the IMEP. If compared to the baseline engine, the PCIS prototype operating with lambda 1.7 showed reduction in volumetric exhaust emissions of 98.4% for NOx, 35.3% for HC, 69.9% for CO and 46.2% for CO2. These results allow to conclude that the use of PCIS to burn lean mixtures can promote significant reductions in exhaust gases emissions to the atmosphere.
Duarte, Vinícius FariaCastilla Alvarez, Carlos EduardoMagalhães Avelar, Fausto TorresMaia Pires, Marcelo AugustoAlvarenga Santos, Nathália Duarte SouzaValle, Ramon MolinaRoso, Vinícius Rückert
A Study on PCCI Combustion Control in Medium Speed Dual-Fuel Engine2019-01-217612/19/2019
To achieve simultaneous reduction of CO2 and NOx emission from the Dual-Fuel (DF) engine using natural gas and diesel fuel, Premixed Charge Compression Ignition (PCCI) type combustion is a promising technology. However, to apply this technology to the practical operation of the DF engine, combustion control is key challenge because the ignition of PCCI type combustion is governed by chemical reaction of natural gas/air and diesel fuel premixture and not controlled by direct control parameter such as spark timing of spark-ignition natural gas engine or diesel fuel injection timing of micro-pilot type DF engine. The focus of this study is to understand the effect of engine control parameters on DF-PCCI combustion characteristics to establish the combustion control strategy in medium speed DF engine. Engine experiments using a 4-stroke medium speed single cylinder engine were carried out. Firstly, early two stage diesel pilot injection was applied to realize DF-PCCI combustion. As a result, brake thermal efficiency was successfully improved by 2%pt compared with conventional micro-pilot combustion while achieving low NOx emission to meet the stringent emission standard. THC emission was successfully reduced at the same time. Secondly, the effects of engine control parameters on DF-PCCI combustion characteristics were investigated. Finally, DF-PCCI combustion control strategy in the medium speed engine is discussed and proposed based on the engine test results.
Toshinaga, KazuteruKuribayashi, Masaki
Investigation on Knock Resistance with Turbulent Jet Ignition at Different Engine Load in an Optical Engine2019-01-215112/19/2019
This research was focused on the effect of pre-chamber ignition and compared the knock limit of normal spark ignition in the main chamber and pre-chamber jet ignition combustion in a spark ignition gasoline engine. Experiments were conducted in a single-cylinder engine with optical access. Engine was operated with stoichiometric air/fuel mixtures at 1200 rev/min and different inlet pressures of 1, 1.2, and 1.4 bar. No auxiliary fuel was injected into the pre-chamber when jet-ignition mode was used. The results show that significant knock limit extension can be realized with use of a pre-chamber ignition unit. The main differences in engine performance, heat release and combustion, knock resistance and flame propagation were compared between the pre-chamber ignition and conventional spark ignition in the main chamber by in-cylinder pressure measurements and high-speed flame chemiluminescence imaging. Pre-chamber ignition is capable of extending the knock limit over conventional spark ignition combustion due to the burn rate enhancement. Pre-chamber ignition lowered the CoV of IMEP. For instance, at inlet pressure 1.2 bar and common spark timing 18 °CA bTDC, CoV of IMEP with pre-chamber ignition was only around 2%, whereas normal SI reached almost 4.5%. At inlet pressure 1.0 bar, IMEP is lower with jet ignition comparing with normal SI but at elevated inlet pressures of 1.2 bar and 1.4bar pre-chamber ignition always produces higher IMEPs. The knock intensity increased as the inlet air pressure increased and spark timing advanced. The high speed combustion images show that incomplete combustion of ignition jets was present during the knocking combustion cycle.
Bureshaid, KhalifaShimura, RayZhao, HuaFeng, DengquanBunce, Mike
Research of Fuel Components to Enhance Engine Thermal Efficiency Part II: Consideration of Engine Combustion Characteristics2019-01-225612/19/2019
To correspond to the social requirements such as climate change, air pollution, and energy security, enhancing the engine thermal efficiency is strongly required in these days. As for the specific engine technologies to improve the engine thermal efficiency, Atkinson cycle, cooled EGR (Exhaust Gas Recirculation), and low friction technologies have been developed [1–4]. In regard to combustion technology, lean boosted concept has a potential to reduce CO2 emission because lean boosted concept is expected to enhance the engine thermal efficiency. Although expanding lean combustion limit is important for both increasing the engine thermal efficiency and reducing NOx emission, there is a limitation to realize stable lean combustion with SI (Spark Ignition) gasoline engine. In this study, fuel effects on the combustion characteristics from the viewpoint of chemical reaction capability are focused on. In consequence, it is demonstrated that the some molecules with high laminar burning velocity expand the lean combustion limit and enhance the engine thermal efficiency. In other words, those candidate molecules show the potential to realize compatible characteristics both lean combustion stability and knocking resistance. They also reduce THC at lean operating condition.
Yokoo, NozomiMiyamoto, YoshinoriNakata, KoichiObata, KenNaiki, TaketoraWatanabe, Manabu
Experimental Investigation on the Influence of Brake Mean Effective Pressures up to 30 bar on the Behavior of a Large Bore Otto Gas Engine2019-01-222412/19/2019
For large bore Otto gas engines a high specific power output and therefore high engine load promises a rise in engine efficiency on one hand and on the other hand a reduction of the performance-related investment. However, this can negatively affect the emissions performance, operating limits especially in regards to knocking, and component life. For this reason at the Chair of Internal Combustion Engines (LVK) of the Technical University of Munich (TUM) experiments with a 4.77 l single-cylinder research engine were carried out to investigate the boundary conditions, potentials and downsides of combustion processes with a brake mean effective pressure beyond current series engines and higher than 30 bar. The objective in this investigations was to achieve BMEP > 30 bar with an engine configuration that widely represents the current series-production status. Hence, an unscavenged prechamber spark plug, a series Piston and Valve timing were used. To shift the knocking limit to more fuel-efficient operating points, different intake air temperatures were used. The engine behavior was measured in engine maps with a variation of the air-fuel equivalence ratio λ at different loads. Therefore the shift of the knocking limit, the misfiring limit and further parameters were evaluated. Moreover, the characteristic of the combustion process is analyzed at distinctive points and lines for example alongside the TA Luft [1] NOx 500 mg/m3 line or at a constant center of combustion, for each, while varying the air-fuel equivalence ratio λ. In addition, a loss analysis showed the benefits of an increase in load and helps to characterize the high load combustion process.
Eicheldinger, StefanBartkowski, TomasSchröder, AlexanderPrager, Dr.-Ing. MaximilianWachtmeister, Prof. Dr.-Ing. Georg
Study of Ignition Processes of a Lean Burn Engine using Large-Eddy Simulation2019-01-220912/19/2019
Ultra-lean burn conditions (λ>1.8) is seen as a way for improving efficiency and reducing emissions of spark-ignition engines. In comparison to conventional operation with stoichiometric mixture, this itself raises fundamental issues in terms of combustion physics, among which the significant reduction of the laminar flame speed, increase of the laminar flame thickness as well as an increased sensitivity to local fuel/air equivalence ratio variations are all essential to be accounted for. In particular, the effect of modified laminar flame characteristics on flame stretch during the early flame development in a spark ignited engine is of importance. In the present work the cycle-to-cycle combustion variations of ultra-lean burn operation is modeled, by utilizing capability of Large-Eddy Simulation (LES). Then results are analyzed after a careful validation of the aerodynamics and spray/flow interactions that have initially been predicted. This aims to simulate direct injection gasoline engine operating in ultra-lean conditions with indicated efficiency of 46%. First, LES predictions of the cold flow are compared to High Speed Particle Image Velocimetry. Second, the injector model is compared against experimental spray measurements. Third, cyclic variability of burn rates from LES results are compared with experimental data. The simulation yielded results highlighted the importance of having accurate modelling of both flame stretch and laminar flame speed in order to capture the early phase of combustion. Therefore finally, the ignition delay, 50% burning point and the burn duration all match well with experimental data.
Benoit, O.Luszcz, P.Drouvin, Y.Kayashima, T.Adomeit, P.Brunn, A.Jay, S.Truffin, K.Angelberger, C.
Investigations on Pre-chamber Ignition Device Using Experimental and Numerical Approaches2019-01-216312/19/2019
Nowadays Spark Ignition (SI) engine efficiency is mainly limited by abnormal combustion (knock) and stability issues at high dilution rate (both EGR and air). Increasing the combustion velocity is a relevant way to overcome these limitations. Main strategy to increase the combustion velocity is to enhance the flow motion in the cylinder (tumble motion) in order to increase the turbulence during the combustion. Such approach is mainly performed by working on intake port design which lead to engine volumetric efficiency penalties. Another approach to increase the combustion velocities is to have multiple ignition kernels in the chamber. This can be obtained thanks to Turbulent Jet Ignition (TJI) which uses a pre-chamber to spread the initial flame kernel throughout the combustion chamber. To achieve pre-chamber optimization a deep understanding of the complex phenomena involved in TJI as well as validated numerical tools is required. The present paper aims at providing such understanding using both numerical simulations and experimental investigations. First, dedicated experimental methodology is deployed on an optical engine providing a characterization of the flame jets depending on the pre-chamber geometry. Then, the numerical 3D CFD tool is setup to model these experimental configurations and then used to bring additional information on the breathing mechanisms of the pre-chamber. Finally, experiments are conducted on a single cylinder SI engine, replacing the conventional spark plug by a pre-chamber. The contribution of this ignition device to the improvements of engine efficiency is evaluated.
Laget, O.Chevillard, S.Pilla, G.Gautrot, X.Colliou, T.
The Ultra Low Emissions Potential of the Recuperated Split Cycle Combustion System2019-24-01899/9/2019
The recuperated split cycle engine is a fundamentally new class of internal combustion engine that offers a step change in thermal efficiency over conventional Otto and Diesel cycle engines. In a split cycle engine, the compression and combustion strokes are performed in different cylinders. Intensive cooling of the compression stroke by the injection of liquid nitrogen directly into the chamber enables the recovery of waste heat from the exhaust between the compression and combustion cylinders. Brake efficiencies of over 50% have been reported without compression cooling, rising to 60% where the compression stroke is cooled by the injection of liquid nitrogen. The technology targets the heavy duty, long-haul sector where electrification is ineffective. In this paper, results from an experimental program conducted on a single cylinder research engine, representing the combustor cylinder of a recuperated split cycle engine are reported. The effect of fuel injection timing, valve timing and injection pressure were studied at 1200rpm at a range of loads. Experiments using oxygen depleted air to represent the effect of the injection of liquid nitrogen in the compression cylinder are also reported. Engine out NOx emissions of less than 110ppm at mid speed and loads typical of motorway cruise conditions for a truck engine were observed. The low NOx emissions suggest a significant contribution of cool, pre-mixed combustion. A conceptual modeling is proposed that describes the mixing process inside the combustion chamber to explain the low NOx emissions. It is proposed an air jet is formed during the induction of charge air which interacts with the liquid fuel jet, enhancing mixing. This together with the lower charge temperatures used account for the low NOx emissions. The impact of fitting an SCR based aftertreatment catalyst on final vehicle emissions is presented, demonstrating the potential of achieving very low levels of NOx emissions. With aftertreatment, NOx emissions below 5ppm were predicted, meaning the recuperated split cycle engine has the potential of meeting the SULEV NOx standard.
Morgan, RobertLenartowicz, ChristopherVogiatzaki, KonstantinaHarvey, SimonKennaird, DavidOwen, NicholasPickett, RhysAtkins, Andrew
Experimental Investigation of a Fueled Prechamber Combustion in an Optical Small Displacement SI Methane Engine2019-24-01709/9/2019
The constant aim of the automotive industry is the further improvement of engine efficiency and the simultaneous reduction of the exhaust emissions. In order to optimize the internal combustion engines it is necessary to further improve the basic knowledge of the thermo-fluid dynamic phenomena occurring during the combustion process. In this context, the application of optical diagnostic techniques permits a deep insight into the fundamental processes such as flow development, fuel injection, and combustion process. In this paper the analysis of the combustion process of gaseous fuel ignited by the plasma jets coming from a prechamber was performed. The investigation was carried out in an optically accessible small Direct Injection Spark-Ignition (DI SI) engine fueled with Methane. The ignition was obtained with a properly designed fueled prechamber prototype. It was equipped with a gas Direct Injector, used to inject the fuel into the prechamber, and a spark plug used to ignite the mixture. The combustion of the prechamber mixture generates four plasma jets that quickly ignite the mixture into the combustion chamber. The development of the combustion process was investigated for different engine operative conditions performing a cycle resolved visualization of the flame in the combustion chamber. This approach allowed the acquisition of significant information on the flame propagation. Using the prechamber, the flame speed is many times faster with respect to the traditional ignition. All the optical data were correlated with the engine performance and the exhaust emissions.
Sementa, PaoloCatapano, FrancescoDi Iorio, SILVANAVaglieco, Bianca Maria
A Study of Lean Burn Pre-Chamber Concept in a Heavy Duty Engine2019-24-01079/9/2019
Due to stringent emission standards, the demand for higher efficiency engines has been unprecedentedly high in recent years. Among several existing combustion modes, pre-chamber spark ignition (PCSI) emerges to be a potential candidate for high-efficiency engines. Research on the pre-chamber concept exhibit higher indicated efficiency through lean limit extension while maintaining the combustion stability. In this study, a unique pre-chamber geometry was tested in a single-cylinder heavy-duty engine at low load lean conditions. The geometry features a narrow throat, which was designed to be packaged inside a commercial diesel injector pocket. The pre-chamber was fueled with methane while the main chamber was supplied with an ethanol/air mixture. The ‘avalanche activated combustion’ or L.A.G. process was explored which relies on enriched pre-chamber combustion to generate radicals which, upon being discharged into the main combustion chamber, will trigger ignition sites distributed in the combustion chamber, thus achieving fast combustion. The ability of PCSI concept to enhance the lean limit with progressive enrichment in the pre-chamber was demonstrated. In addition, passive pre-chamber concept, where no additional fuel was injected into pre-chambers, was also explored and compared against the fueled pre-chamber experiments. The processed data features fast combustion rates with high combustion stability with the evident extension of the lean combustion limit. The engine-out emissions, measured by the exhaust gas analyzer, were reported together with the combustion data.
Hlaing, PonnyaEcheverri Marquez, ManuelBhavani Shankar, Vijai ShankarCenker, EmreBen Houidi, MoezJohansson, Bengt
A Fundamental Study on Combustion Characteristics in a Pre-Chamber Type Lean Burn Natural Gas Engine2019-24-01239/9/2019
Pre-chamber spark ignition technology can stabilize combustion and improve thermal efficiency of lean burn natural gas engines. During compression stroke, a homogeneous lean mixture is introduced into pre-chamber, which separates spark plug electrodes from turbulent flow field. After the pre-chamber mixture is ignited, the burnt jet gas is discharged through multi-hole nozzles which promotes combustion of the lean mixture in the main chamber due to turbulence caused by high speed jet and multi-points ignition. However, details mechanism in the process has not been elucidated. To design the pre-chamber geometry and to achieve stable combustion under the lean condition for such engines, it is important to understand the fundamental aspects of the combustion process. In this study, a high-speed video camera with a 306 nm band-pass filer and an image intensifier is used to visualize OH* self-luminosity in rapid compression-expansion machine experiment. The results show that the OH* self-luminosity is observed in outer edge of the jet, while the luminosity in the jet temporarily weakens because the turbulent jet is exposed to low temperature surrounding in the main chamber. After that, the OH* luminosity is spontaneously increased near the wall due to auto-ignition when the gas temperature increases. In order capture this self-luminosity in multi-dimensional simulation, OH* formation and deactivation reactions are introduced into a commercial 3D-CFD code coupled with detailed chemistry to compare the measured images with the simulated ones. As a result, the OH* self-luminous distributions obtained by the 3D-CFD calculation have reasonable agreement with the measurement showing fundamental understanding on chemical reaction, heat release and temperature distribution of the jet.
Tanamura, MasashiNakai, ShintaroNakatsuka, MahokoTaki, ShotaOzawa, KoheiZhou, BeiniSok, RatnakDaisho, YasuhiroKusaka, Jin
Ultra-Lean Pre-Chamber Gasoline Engine for Future Hybrid Powertrains2019-24-01049/9/2019
Lean burn gasoline spark-ignition engines can support the reduction of CO2 emissions for future hybrid passenger cars. Very high efficiencies and very low NOx raw emissions can be achieved, if relative air/fuel ratios λ of 2 and above can be reached. The biggest challenge here is to assure a reliable ignition process and to enhance the fuel oxidation in order to achieve a short burn duration and a good combustion stability. This article aims at introducing an innovative combustion system fully optimized for ultra-lean operation and very high efficiency. Thereto, a new cylinder head concept has been realized with high peak firing pressure capability and with a low surface-to-volume ratio at high compression ratios. 1D and 3D simulations have been performed to optimize the compression ratio, charge motion and intake valve lift. Numerical calculations also supported the development of the ignition system. Stable ignition and fast flame propagation were achieved thanks to a centrally located active pre-chamber which allows to control the air/fuel ratio independently of the air/fuel ratio in the main combustion chamber. Experimental investigations have then been performed with a single cylinder engine to demonstrate the capabilities of this new combustion system in a sweet spot operating point. A maximal indicated thermal efficiency of 47% was achieved at λ = 2 with optimized injection settings in the pre and main combustion chambers. The fuel efficiency could be maximized thanks to a fast and knock-free combustion process. Compared to the reference operation with stoichiometric air/fuel ratio, only a seventieth of the NOx raw emissions were measured (i. e. 50 ppm), and the particulate mass emissions were halved. The energy balance analysis points out that these promising results could be further improved by working on the reduction of the unburnt hydrocarbon emissions and by jointly optimizing the scavenging process.
Serrano, DavidZaccardi, Jean-MarcMüller, ChristophLibert, CedricHabermann, Knut
Performance and Emissions of an Advanced Multi-Cylinder SI Engine Operating in Ultra-Lean Conditions2019-24-00759/9/2019
In this work the performance and noxious emissions of a prototype Spark Ignition (SI) engine, working in ultra-lean conditions, are investigated. It is a four-cylinder engine, having a very high compression ratio, and an active pre-chamber. The required amount of air is provided by a low-pressure variable geometry turbocharger, coupled to a high-pressure E-compressor. The engine is equipped with a variable valve timing device on the intake camshaft. The goal of this activity is to support the development and the calibration of the described engine, and to exploit the full potential of the ultra-lean concept. To this aim, a combustion model for a pre-chamber engine, set up and validated in a previous paper for a similar single-cylinder unit, is utilized. It is coupled to additional in-house developed sub-models, employed for the prediction of the in-cylinder turbulence, heat transfer, knock and pollutant emissions. Such a complex architecture, schematized in a commercial 1D modeling framework, presents several control parameters which have to be properly selected to maximize the engine efficiency and minimize the noxious emissions over its whole operating domain. A Rule-Based (RB) calibration strategy is hence implemented in the 1D model to identify the optimal values of each control variable. The reliability of the RB calibration is also demonstrated through the comparison with the outcomes of a general-purpose optimizer, over a load sweep at a constant speed. The 1D model and the RB methodology are then applied for the performance prediction over the whole engine operating domain. The predicted performances show the possibility to achieve a wide zone of very high efficiency, with limited penalizations only at very low loads. Main advantages of the lean-combustion concept are highlighted, concerning a higher specific heat ratio, reduced heat losses, improved knock mitigation, and abatement of pollutant emissions, especially regarding CO and NOx. The presented methodology demonstrates to be a valuable tool to support the development and calibration of the considered high-efficiency engine architecture.
Bozza, FabioTufano, DanielaMalfi, EnricaTeodosio, LuigiLIBERT, CédricDe Bellis, Vincenzo
Back-Pressure and Fuel Type Effects on Exhaust Gas Oxygen Sensor Readings for a Single Cylinder Spark Ignition Engine Running on Gasoline and Ethanol2019-24-00469/9/2019
Application of more and more complex control strategies in spark ignition (SI) engines is required for ensuring high conversion efficiency and effective emissions reduction. Closed loop fuel injection is being implemented on an ever wider scale in small size SI units that generally feature single cylinder architecture. For such systems the readings from the exhaust gas oxygen sensor are essential for controlling air-fuel ratio and indirectly combustion. The present study looked at the influence of pressure oscillations on the values given by the sensor, for different equivalence ratio settings in wide open throttle conditions for an experimental SI unit. As expected, the readings were found to be influenced by pressure oscillations in the exhaust line during lean operation, while with stoichiometric and rich fueling the effects were minimal. Fuel type was also found to be an important aspect. Gasoline was compared to ethanol, and the latter underlined the effect of combustion efficiency on how the sensor readings need to be interpreted. Quasi-dimensional simulation using the GT-Power software was also used to provide further insight into the correlation between combustion phenomena and read air-fuel ratio. Following the combined experimental and numerical approach, the bases were put for defining an algorithm capable of compensating the effects of pressure oscillations without the need for an additional sensor.
Irimescu, Adrian
Experimental Studies of Gasoline Auxiliary Fueled Turbulent Jet Igniter at Different Speeds in Single Cylinder Engine2019-24-01059/9/2019
Turbulent Jet Ignition (TJI) is a pre-chamber ignition system for an otherwise standard gasoline spark ignition engine. TJI works by injecting chemically active turbulent jets to initiate combustion in a premixed fuel/air mixture. The main advantage of TJI is its ability to ignite and burn, completely, very lean fuel/air mixtures in the main chamber charge. This occurs with a very fast burn rate due to the widely distributed ignition sites that consume the main charge rapidly. Rapid combustion of lean mixtures leads to lower exhaust emissions due to more complete combustion at a lower temperature. For this research, the effectiveness of the Mahle TJI system on combustion stability, lean limit and emissions in a single cylinder spark engine fueled with gasoline at different speeds was investigated. The combustion and heat release process was analyzed and the exhaust emissions were measured. The results show that the effect of the Mahle TJI system on the lean-burn limit and exhaust emissions varied with engine speeds. The lean limit was extended by increasing the engine speed, to λ = 1.71 with 1,200 rpm, followed by λ = 1.69 with 1,000 rpm and then, λ = 1.51 with 800 rpm. NOx emissions were significantly reduced with increased engine speed under stable combustion conditions, because at higher speeds it was possible to increase the lean limit and offer a lower combustion temperature.
Bureshaid, Khalifa IsaFeng, DengquanBunce, MichaelZhao, Hua
Conceptual Investigations on Full Optical Accessibility to Large-Bore Medium-Speed Engines03-12-03-00205/15/2019
Optically accessible engines are an essential tool to investigate the combustion process in internal combustion engines via optical and laser optical methods. These methods can be applied to analyze the mixing formation, injection, combustion, and emission formation in situ for a better understanding of the combustion process. The derived findings result in new potentials for increased efficiency and reduced emissions. While the application for passenger car- and truck-size engines is quite common, the application of such an optically accessible engine is rather rare for large-bore engines driving ships or power plants due to their huge scale. The following sections show a conceptual design study to make a large-bore dual-fuel (DF) engine with a bore of 350 mm and stroke of 440 mm fully optically accessible according to the Bowditch principle. As the layout was based on an already existing and working engine of the same principle but half the bore, numerical investigations of the critical parts of the presented large-scale fully optical engine were carried out to consolidate the feasibility of the design study. On the other hand, the study emphasizes the extremely high efforts necessary to build a fully optical engine of this size. Two alternatives to the engine design study of the Bowditch fully optically accessible engine are presented with the advantage of reduced design effort. The first alternative uses a special modified con rod limiting the construction effort of the engine, but the possible observable field of view is quite limited. A second alternative mounts a wide-angle optic in the center of the cylinder head to realize the Bowditch typical horizontal view from the top instead of from the bottom. Comparing these conceptual designs, the wide-angle optic mounted in the cylinder head of alternative 2 presents the most promising approach to build a large-scale fully optically accessible engine with relatively low effort, offering maximum field of view and characteristics comparable to a fully optical engine concerning bearable engine load.
Karmann, Stephan BernhardPrager, MaximilianWachtmeister, Georg
Computational Optimization of Pressure Wave Reflection on the Piston Surface for Single Point Autoignition Gasoline Engine with Colliding Pulsed Supermulti-Jets Leading to Noiseless-High Compression and Nearly-Complete Air-Insulation2019-01-02354/2/2019
A new engine concept based on pulsed supermulti-jets colliding at a small area around the chamber center was proposed in our previous research. It was expected to provide noiseless high compression ratio and nearly-complete air-insulation on chamber walls, leading to high thermal efficiency. In the previous reports, three-dimensional computations for the unsteady compressible Navier-Stokes equation were conducted, which were qualitative because of using regular grid method. This time, we develop a new numerical code in order to quantitatively simulate the compression level caused by the jets colliding with pulse. It is achieved by applying a staggered grid method to improve conservatibity of physical quantities at very high compression in combustion phenomena. Computations at a simple condition were fairly agreed with a theoretical value. Computational results obtained for a complex geometry of an engine by the new code had less error than one with previous codes. In addition, the results led us to an idea of new disposition of nozzles to achieve higher compression ratio. Furthermore, we tried to optimize the effect of pressure wave reflection on the piston surface by changing the movement of piston in order to achieve higher compression ratio leading to lower exhaust energy.
Hosoi, AyaKonagaya, RemiKawaguchi, SotaSogabe, YasuhiroYamashita, YuyaNaitoh, Ken
Scavenged Pre-Chamber Volume Effect on Gas Engine Performance and Emissions2019-01-02584/2/2019
This work presents development and results of experimental and numerical investigations of an advanced ignition system with a scavenged pre-chamber for a natural gas fueled engine with a bore of 102 mm and stroke of 120 mm. Two combustion concepts are taken into account. The lean burn concept is used to minimize engine out emissions of nitric oxides (NOx) and to achieve high thermal efficiency at low load. The in-house designed scavenged pre-chamber enables the engine to be operated up to the air-excess ratio (lambda) of 2. A stoichiometric (lambda=1) operation is also possible. It is compatible with a three-way catalyst concept, at high load and potentially transient modes and can provide as high as possible engine power density. The influence of the scavenged pre-chamber volume on the combustion and performance within the range of the operational points of the naturally aspirated engine is presented in this paper. The two pre-chambers with different volume (2.2 % and 4.6 % of compression volume) were tested at steady state conditions. Experimental work was complemented with CFD simulations for detailed explanation of the physics inside the main combustion chamber and in the pre-chamber. The 3-D CFD model of the experimental engine was built in AVL Fire software. The size of the pre-chamber was tested as well to verify CFD mode performance versus experimental data. Both mentioned configurations were tested numerically using multi-cycle LES calculations. These results are analyzed in terms of mixture homogeneity, rate-of-heat-release and cycle-to-cycle variability.
Syrovatka, ZbynekVitek, OldrichVavra, JiriTakats, Michal
Experimental and Numerical Analysis of Pre-Chamber Combustion Systems for Lean Burn Gas Engines2019-01-02604/2/2019
The current trend in automobiles is towards electrical vehicles, but for the most part these vehicles still require an internal combustion engine to provide additional range and flexibility. These engines are under stringent emissions regulations, in particular, for the reduction of CO2. Gas engines which run lean burn combustion systems provide a viable route to these emission reductions, however designing these engines to provide sustainable and controlled combustion under lean conditions at λ=2.0 is challenging. To address this challenge, it is possible to use a scavenged Pre-Chamber Ignition (PCI) system which can deliver favorable conditions for ignition close to the spark plug. The lean charge in the main combustion chamber is then ignited by flame jets emanating from the pre-chamber nozzles. Accurate prediction of flame kernel development and propagation is essential for the analysis of PCI systems. A modelling approach is proposed based on the Dynamic Discrete Particle Ignition Kernel model coupled with the G-equation combustion model. The model is validated for an air/methane academic benchmark. The approach is then applied to the investigation of performance of three pre-chamber designs developed within Horizon 2020 GASON project in conjunction with the experimental investigation of these pre-chambers mounted on Rapid Compression Expansion Machine (RCEM). The investigated pre-chamber designs vary with respect to the tangential nozzle angle and volume. The study focusses on a lean limit of the proposed system’s operation with the main charge at λ=2.0 and a variation of pre-chamber design and scavenging level. The comparison of the simulation results with the experimental observations demonstrates good accuracy of the developed model. In addition, the combined experimental and modelling provides insights into the effect of pre-chamber geometry on potential performance.
Shapiro, EvgeniyTiney, NickKyrtatos, PanagiotisKotzagianni, MariaBolla, MicheleBoulouchos, KonstantinosTallu, GuneshLucas, GwendalWeissner, Michael
The Impact of Engine Displacement on Efficiency Loss Pathways in a Highly Dilute Jet Ignition Engine2019-01-03304/2/2019
Internal combustion engines currently face increasing regulatory reform which has motivated investigation of alternative combustion modes, particularly for spark ignition engines. Fuel economy regulations, among others, are presently driving the need for technological advances in the automotive sector. Stationary power generation is facing emissions standards that will be increasingly difficult to achieve with combustion-based current practices, particularly in the case of nitrogen oxides (NOx). Ultra-lean (λ > ~1.6; air-fuel ratio > 23:1) combustion via air dilution is one such combustion mode that provides the benefits of reduced fuel consumption and reduced NOx emissions. Jet ignition is a pre-chamber-based combustion system that enables enleanment beyond what is achievable with traditional spark ignition engines. Previous studies of MAHLE’s Jet Ignition® concept have primarily focused on light-duty gasoline engines. With increasing demand for fuel flexibility, particularly in power generation, and smaller engine displacement for range extender engines in automotive hybrid applications, it is important to characterize how the performance of this technology translates to other fuels and engine displacements. This paper highlights results from a 390cc, high efficiency single-cylinder engine operating ultra-lean. The engine serves as a research platform for jet ignition fueled by compressed natural gas (CNG). The primary intended application is stationary power generation1 but it is possible to ultimately extend the concept to automotive range extender applications as well given the similar two-valve configuration and cylinder displacement. An efficiency loss breakdown based on Thermodynamic First Law analysis is performed, showing that many loss pathways are found to be heavily dependent on λ. Efficiency and emissions trends are compared with results from a larger displacement stand-alone light-duty gasoline engine also utilizing jet ignition. The comparison provides insight into how parameters such as fuel and displacement affect energy loss pathways. A fuel energy breakdown of the multi-cylinder gasoline engine reveals many of the same patterns with enleanment observed with the single-cylinder CNG engine. Jet ignition and its performance in relation to engine geometry and fuel are found to alter the magnitude in which the efficiency losses change with enleanment, while preserving the same general overall trends.
Peters, NathanBunce, MichaelBlaxill, Hugh
Implementation of a Dual Coil Ignition Strategy in a Split-Cycle Engine2019-01-07264/2/2019
A Split-Cycle engine fueled with methane has been constructed and operated at the University of Windsor. A split-cycle engine consists of two interconnected cylinders working together to preform the four engine strokes. Cylinder 1 preforms intake and compression strokes while cylinder 2 is where combustion, expansion and exhaust occur. The connecting high pressure crossover passage is where methane is injected, resulting in a well pre-mixed air-fuel mixture. Transfer occurs to the combustion cylinder near TDC, resulting in intense small scale turbulence that leads to short combustion durations under 30° CA. Short durations are achieved despite low engine speeds of 850-1200 rpm, late combustion phasing and part loads. Of note is the lean limit of operation of the engine at the equivalence ratio Φ = 0.85, which is high compared to other natural gas engines which have limits around Φ = 0.6. The high levels of turbulence combined with a high amount of residual mass being trapped in the combustion cylinder are considered to be the limiting factor for the lean limit of operation. An extension of the lean limit is explored using a dual coil ignition strategy in which two coils are discharged through a single spark plug, increasing the amount of energy deposited to each kernel. Similar strategies have shown the effectiveness of increased energy in both highly turbulent and diluted mixtures. The normalized pressure ratio (PRN) method is used to acquire results for combustion phasing and cyclic variability. The dual coil strategy has been shown to be an effective way to extend the lean limit of operation of an engine in lean, dilute and turbulent conditions. The COVIMEP, COVLPP and number of misfires decrease, indicating increased combustion stability. Equivalence ratio is extended to Φ = 0.81. It can be used in scenarios where combustion in the lean condition is desired.
Dal Bello, StevenSobiesiak, Andrzej
Effects of Spark Discharge Energy Scheduling on Flame Kernel Formation under Quiescent and Flow Conditions2019-01-07274/2/2019
The breakdown phase is considered to have the highest electric-thermal energy transfer efficiency among all the discharge modes in a conventional spark ignition process. In this study, an external capacitor is connected in parallel with the spark plug in order to enhance the discharge energy and power during the breakdown phase. A constant volume combustion chamber is used to investigate the high power spark discharge under different background pressures and with varied flow velocities. Results show that the added parallel capacitance is effective in redistributing the spark energy. With the increase in parallel capacitance, the breakdown power and energy increase, though at the cost of reduced glow phase energy. The breakdown energy also increases with the increased background pressure. Then combustion tests are carried out to study the effects of the breakdown power enhanced spark on flame propagation under both quiescent and flow conditions via optical diagnosis. Firstly, the spark discharge characteristics are investigated from the shadowgraph images recorded during the spark discharge in air where no combustion is involved. The high temperature field generated by spark plasma can be viewed from the shadowgraph images. A larger high-temperature region with enhanced turbulence is obtained with the enhanced breakdown power. Combustion test results prove that this enlarged turbulent high-temperature region is effective in promoting the flame propagation. Subsequently, the spark discharge and combustion under flow conditions are studied. Results reveal that the high power discharge does not bring benefit under the tested flow conditions with a flow velocity of about 15 m/s and background pressure of 4 bar absolute.
Yang, ZhenyiYu, XiaoYu, ShuiHan, XiaoyeTan, QingyuanChen, GuangyunChen, XiaoshuangZheng, Ming
Effect of Exhaust Runner Length, Valve Timing and Lift on the Performance of a Gasoline Engine2019-01-07714/2/2019
Internal combustion (IC) engine exhaust system can influence the engine’s performance in a significant way. This paper shows that a variable exhaust manifold runner length can improve the engine performance in terms of its output torque by over 10% especially at lower engine speed. Similarly, other exhaust systems such as valve timing and valve lift can improve the performance of the engine in different magnitudes. But when smaller improvements are clubbed together, a significant improvement can be achieved. This paper researches first the exhaust runner length on the engine’s performance. Then, the exhaust valve timing is adjusted to further improve the engine torque produced for the exhaust runner lengths analyzed. Study of a combined effect showed that the runner length requirement shifts slightly as the valve timing is changed. Due to practical limitations foreseen in having longer runner lengths and limitations in the rate of runner length variation, certain areas have to undergo through a region where the torque values are as low as they can be. Though this happens in every single exhaust system out in the market today, valve lift is be used to compensate this loss. In this research the engine torque loss at these points can be regained by 50% by taking the benefit of a variable exhaust valve timing and valve lift system. The combined effect of changing runner length, valve timing and valve lift yields improvements in torques of 2-3% and 7-10% at higher and lower engine speeds, respectively.
Bari, Saiful
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