Browse Topic: Exhaust systems

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Acoustic Assessment in a Small Displacement Diesel Engine2014-32-01291/30/2026
In the last years, the increasing concern for the environmental issues of IC engines has promoted the development of new strategies capable of reducing both pollutant emissions in atmosphere and noise radiation. Engines can produce different types of noise: 1) aerodynamic noise due to intake and exhaust systems and 2) surface radiated noise. Identification and analysis of noise sources are essential to evaluate the individual contribution (injection, combustion, piston slap, turbocharger, oil pump, valves) to the overall noise with the aim of selecting appropriate control strategies. Previous paper focused on the combustion related noise emission. The research activity aimed at diagnosing and controlling the combustion process via acoustic measurements. The optimal placement of the microphone was selected, where the signal was strongly correlated to the in-cylinder pressure development during the combustion process. Analysis and processing of the sound emission allowed the acoustic
Chiatti, Giancarlo, Recco, Erasmo, Chiavola, Ornella, Conforto, Silvia
Leveraging Telematics Big Data Analytics for Real-Time Monitoring of Catalytic Converter Failures and Root Cause Identification for Emission Compliance2026-26-05911/16/2026
The automotive industry is continuously evolving at high pace to meet rising customer expectations, reliability, reduced maintenance, and most relevant, compliance with stringent emission norms. Traditionally, the analysis of vehicle emissions relies heavily on periodic inspections and manual checks. These conventional methods are often time-consuming, prone to human error, and lack the ability to provide real-time insights. Also, identifying Catalytic converter failures due to non-manufacturing issues require meticulous physical inspections and historical data reviews, which are not always accurate or timely. Telematics or Connected cars technology being one of the major technological innovations in recent times revolutionizes these processes by enabling real-time data exchange between vehicles and external systems. The current study presents an innovative approach to utilizing telematics data for real-time monitoring of vehicle emissions and pinpointing Catalytic converter failures
DEV, Triyambak, Prasad, Kakaraparti Agam, Kalkur, Varun, Modak, Saikat, AGARWAL, Shashank, Chandra, Animesh, Paul, Varsha, Garg, Amit, Sundararaman, Venkataraman, Bose, Sushant
Investigating Thermal Fatigue Cracks in Exhaust Manifolds of Longitudinally Mounted 1.2L 4-Cylinder Engines2026-26-04881/16/2026
This study addresses the challenge of ensuring the durability of closed couple exhaust manifolds in the compact engine bays of modern vehicles, focusing on a longitudinally mounted 1.2L 4-cylinder engine. The original sheet metal Exhaust manifold design failed thermal fatigue bench durability test, requiring a complete redesign to improve strength without changing materials. Initial simulation predictions significantly deviated from physical test results, with repeated cracks observed during accelerated thermal fatigue bench testing, despite simulations predicting a higher number of cycles before failure. This difference highlighted the need for a deeper understanding of the manifold's failure modes, primarily thermal fatigue, and mechanical vibration during engine transients. The design of experiment (DOE) approach was used to find the effect of different parameters e.g., gas temperature, surface temperature, air flow, thermal gradient, on the durability result & also to understand
Krishnan, K.S.Gopala, Mishra, Ashutosh, Yadav, Sanjay Kumar, Kumar, Deepak, Tripathi, Manas, kumar, prabhakar
Calibration strategies to overcome the Challenges for Naturally Aspirated Off-Highway Engines for Trem-V emissions2026-26-02101/16/2026
The transition to Trem V emission norms presents significant challenges for naturally aspirated (NA) off-highway engines. Off-highway applications like construction and agriculture segments require high load variability and extended duty cycles with increased BMEP resulting in high PM emissions, and increased exhaust temperatures with lower lambda levels. Given the cost-competitive nature of the segment, it also requires designing leaner intake and exhaust system. To overcome above mentioned challenges, holistic calibration strategies need to be adapted during development phase. To meet Trem V emission norms, solutions like advanced combustion, high-pressure fuel injection, EGR (exhaust gas recirculation), and optimized calibration had to be explored in meeting Trem V emission norms with aftertreatment systems like Diesel Particulate Filters and Diesel oxidation catalysts. Implementation of aftertreatment systems for Trem-V introduces this segment with pre-dominantly with naturally
Patil, Madhavi M., Madhukar, Prahlad, Ravukutam Sr, Aniketh, Raghu, M Y
Development of a Passive Regeneration Diesel Particulate Filter System for an Agricultural tractor Engine2026-26-02171/16/2026
This paper presents the development and evaluation of a passive regeneration Diesel Particulate Filter (DPF) system for a 4-cylinder, 3.18-liter naturally aspirated agricultural tractor engine based on the mDI engine family. The primary objective is to significantly reduce particulate matter (PM) emissions while maintaining optimal engine performance and fuel economy. The passive regeneration DPF system leverages the engine's operating conditions to generate sufficient heat for the oxidation of trapped particulate matter, eliminating the need for active regeneration techniques. The paper details the design process, including the selection of DPF material, filter geometry, and integration into the exhaust system. Rigorous experimental testing was conducted to assess the performance of the DPF system under various engine load and speed conditions. Results demonstrate substantial reductions in PM emissions without compromising engine power, torque, or specific fuel consumption. This
Maddali, Varun Suman, Jidigonti, Shashank, Kannan, S, Ramesh, Natrajan
A comprehensive strategy for Diesel Particulate Filter calibration to address the diverse applications of Stage V Construction Equipment Vehicles.2026-26-01431/16/2026
The legislation of CEV Stage V emission norms has necessitated advanced Diesel Particulate Filter calibration strategies to ensure optimal performance across diverse construction equipment applications in the Indian market. Considering the various duty cycles of cranes, backhoe loaders, forklifts, compactors, graders, and other equipment, different load conditions and operational environments require a comprehensive strategy to enhance DPF efficiency, minimize regeneration frequency, and maintain compliance with emission standards. The DPF, as an after-treatment system in the exhaust layout, is essential for meeting emission standards, as it effectively traps particulate matter. Regeneration occurs periodically to burn the soot particles trapped inside the DPF through ECU management. Therefore, understanding soot loading and in-brick DPF temperature behavior across various applications is the key. This paper explores the challenges in DPF calibration for CEV Stage V and provides a
Mohanty, Subham, Patil, Lalit, Chaudhari, Kuldeepak Arun, Mahajan, Atish, Madhukar, Prahlad
Design and evaluation of Integrated Engine-Mounted Exhaust Aftertreatment and Air Intake Filtration System with CEV/TREM Stage-5 IC engine for off-highway applications2026-26-01441/16/2026
Conventional exhaust aftertreatment systems (ATS) and air intake filters are typically mounted separately on the vehicle chassis, leading to complex routing, significant packaging volume, thermal management challenges for the ATS, and increased assembly complexity. This paper presents a novel system integrating the air intake filter and the complete exhaust aftertreatment system (including DOC, DPF, SCR components as applicable) into a single unit mounted directly onto the engine. This engine-mounted integrated architecture significantly reduces system footprint, minimizes exhaust and intake piping lengths, potentially improves ATS thermal efficiency through close coupling, and simplifies vehicle assembly. Design considerations, including vibration isolation, serviceability, and potential performance benefits such as reduced pressure drop and faster catalyst light-off, are discussed. This integrated approach offers a compelling solution for optimizing packaging space and system
P U, Balaji, sivasankaran, Siva, Arputharaj, Jeba, Kumar, Lingesh, Pandian, Teja, Patil, Shankar
Gasoline Particulate Filter for future Indian regulation2026-26-02141/16/2026
Globally, emission regulations for LDVs (Light Duty Vehicles) are becoming increasingly stringent. In Europe, EU7 regulations will tighten the PN requirements by applying PN10 with PN value target 6.0+E11 [#/km] and changing the CF (Conformity Factor) value from 1.5 to 1.34 for RDE (Real Driving Emission). This necessitates the use of GPF (Gasoline Particulate Filter) capable of meeting these PN regulations. Similarly, India is also tightening its PN regulations by referencing European standards. Under the current BS6 Stage 2, in-use compliance test procedures, including RDE measurements using PEMS (Portable Emission Measurement System), necessitate GPFs for GDI (Gasoline Direct Injection) engines. Furthermore, around April 2027, the transition from BS6 Stage 2 to BS6 Stage 3 is expected, with a shift of driving cycle from MIDC to WLTC (Phase 3). Additionally, discussions on BS7 regulations, referencing EU7, have begun, and similar stricter PN requirements could be required for MPI
sugimoto, Kentaro
A computational approach to Fretting Wear prediction of Steel Gaskets under Thermo-Mechanical load using Archard's wear model2026-26-04551/16/2026
Internal Combustion (IC) Engine is the heart of an Automobile. The failure in any critical component of the engine will affect the vehicle performance. The gaskets are vital parts of an engine that are essential in ensuring appropriate sealing to maintain optimal engine efficiency. The exhaust manifold gaskets are one of the most critical components which prevents the leakage of hot exhaust gases. The gaskets endure very high mechanical loads such as bolt loads, exhaust manifold sliding and banana-shaped bending brought on by thermal expansion, as well as extremely high thermal loads. As the gaskets are made of steel materials, due to the above Thermo-Mechanical loads, there are very high chances for wear out of the gaskets, which affects the performance characteristics & thus efficiency of the engine. Studying wear in gaskets is challenging due to nonlinear material behavior, complex geometries, and multi-layer designs. The wear in gaskets is an area which has not been studied
Reddy, Rajavardhan, R B, Govind, Kulkarni, Sanjeev, Palve, Chandrakant, Mueller, Frank Oliver
Advanced Dual Dosing DeNOx System for Optimized NOx Reduction Under Future Emission Regulations2026-26-02301/16/2026
The evolution of global emission standards has imposed increasingly stringent limits on nitrogen oxide (NOx) emissions, particularly under Real Driving Emissions (RDE) testing protocols. These requirements demand effective NOx control across a wide range of operating conditions, posing a challenge for conventional single-injector Selective Catalytic Reduction (SCR) systems. This paper briefs about Dual Dosing SCR System designed to enhance NOx reduction performance by employing two Diesel Exhaust Fluid (DEF) injectors integrated within an advanced exhaust after-treatment system (EATS) configuration. The system features a close-coupled SCR on DPF (SDPF) followed by an underfloor SCR (UFSCR), enabling staged ammonia dosing. This layout promotes improved ammonia distribution and catalytic performance across both low-load and high-speed driving conditions. An Electronic Control Unit (ECU) governs the DEF injection using predefined dosing maps, with reference to real-time data from three
Hareesh, Sangaraju, Shanmugham, Balamurugan, V, Suryanarayanan
Contradictions of Automotive NVH with other Vehicle Performance and TRIZ tools for Innovative problem solving2026-26-03471/16/2026
For safety towards Automotive engineering often faces design contradictions, particularly in Noise, Vibration, and Harshness (NVH) optimization. Traditional approaches rely on trade-offs, but TRIZ (Theory of Inventive Problem Solving) offers a structured methodology to resolve contradictions innovatively. This paper explores in depth the TRIZ-based solutions for 2 key NVH challenges: (1) exhaust systems requiring noise reduction while maintaining low engine back-pressure, (2) engine mounts requiring both softness for vibration isolation and hardness for durability& vehicle stability. By applying principles such as segmentation, dynamization, parameter change, cheap short living objects or mechanics substitution, the novel solutions are proposed to achieve superior performance without traditional compromises. Tuneable valves in the path of the exhaust gas flow and the power-train mounting focused on its Torque Roll Axis were shown to exemplify the TRIZ problem solving effectiveness
A, Milind Ambardekar
Manufacturing process advancement in CNG Exhaust Valve to prevent seat wear issue2026-26-02781/16/2026
Exhaust Valve CNG market share increased in India in recent years demanding for more durable and reliable CNG Engine. While in current scenario durability is one of the major concerns for CNG engine. Major issue faced in CNG powertrain is high wear at Exhaust valve CNG face due to excessive wear. In Current practice T400 Sintered material layer is deposited at Valve face which is very critical to achieve less wear at valve face. Due to manufacturing variability high level of variation is found mechanical properties of T400 deposit which is very critical for Exhaust Valve CNG performance. In this paper all important process parameters are discussed for achieving consistent Exhaust Valve CNG T400 deposit quality. Each process parameter detail impact on T400 material is studied and explained to achieve consistent quality of T400 deposit leading to robust design of Exhaust Valve CNG.
Poonia, Sanjay, KUMAR, CHANDAN
For CNG and FFV fuel application robustness improvement of Exhaust Valve2026-26-01251/16/2026
Today, globally, automotive manufacturers are striving to meet the increasing demand for fuel economy, high performance, and silent engines. The fundamental approach to achieving these requirements is through designing low friction mechanisms, resulting in less wear and higher durability. The demand for CNG vehicles has surged exponentially in recent years, prompting increased government focus on alternative fuels such as CNG and hydrogen. These dry fuels lack lubricating properties, unlike conventional fuels like petrol, diesel, and biofuels, which are wet and liquid. Consequently, the operations and failures associated with these fuels differ. The materials and designs of engine parts, such as fuel lines, ECU, exhaust valves, and cylinder heads, vary depending on the fuel used. This study discusses the countermeasures adopted to address the high seat and guide wear in cylinder heads and valves. The investigation focuses on material, design, and manufacturing process improvements
Poonia, Sanjay, KUMAR, CHANDAN
Modelling of Turbulent Combustion of Liquid Ammonia in Dual Fuel CI Engine2026-26-04421/16/2026
Combustion of fossil fuel results in CO2 emission which is considered to be a leading cause of global warming. Alternative fuels with little or no carbon foot is being actively considered. Direct combustion of ammonia is being actively investigated as it is considered to be a carbon neutral fuel that does not emit CO 2 . It is one of the largest industrially produced chemicals and is easy to store and transport with a well-established supply-chain system. Compared to conventional fuels, ammonia has inferior combustion properties like high ignition delay, low flame speed and a high propensity to produce NOx due to the availability of fuel bound nitrogen. This study uses numerical simulations and a chemical kinetic model to examine the combustion characteristics of ammonia and diesel blend in a dual fuel compression ignition IC engine. Both liquid ammonia and diesel are directly injected into the cylinder, with ammonia as the primary fuel and diesel as a pilot to initiate combustion. An
Warghat, Ketan Vinayak, Prabhakaran, Dinesh, Banerjee, Sayak, kolhe, Pankaj, Banerjee, Raja
Strategic Design of Intake Systems for Crafting a Sporty Acoustic Signature in Passenger Vehicles2026-26-03281/16/2026
In pursuit of a distinct sporty interior sound character, the present study explores an innovative strategy for designing intake systems in passenger vehicles. While most existing literature primarily emphasizes exhaust system tuning for enhancing vehicle sound quality, the current work shifts the focus toward the intake system’s critical role in shaping the perceived acoustic signature within the vehicle cabin. In this research work, target cascading and settings were derived through a combination of benchmark and structured subjective evaluation study and aligning with literature review. Quantitative targets for intake orifice noise was defined to achieve the desired sporty character inside cabin. Intake orifice targets are engineered based on signature and sound quality parameter required at cabin. Systems are designed by using advanced CAE techniques, Specific identified acoustic orders were enhanced in the intake system to reinforce the required signature in acceleration as well
Sadekar, Umesh Audumbar, Titave, Uttam, Patil, Jitendra
Misfires Detection in Bi-fuel Engines – A Brief Note2026-26-01201/16/2026
Misfire detection in bi-fuel engines operating on compressed natural gas (CNG) and gasoline mode presents significant challenges due to inherent differences in combustion characteristics: ignition dynamics and fuel properties. Accurate detection is essential for minimizing the emissions, engine performance, and ensuring regulatory compliance. A fundamental parameter in crankshaft speed fluctuation-based misfire detection is segment time selection, which directly influences detection fidelity, false positives, and false negatives. Given CNG’s slower combustion kinetics and delayed flame propagation, it necessitates a delayed segment initiation and an extended segment duration, whereas gasoline characterized by faster combustion, permits earlier segment initiation and a reduced segment duration. Optimal segment timing is determined by analyzing engine roughness, minimizing signal-to-noise ratio (SNR), and eliminating cylinder overlap, while also incorporating flywheel manufacturing
Thiyagarajan, Abhinav, N, Gobalakrishnan, R, Hema
CS Structure: New generation metallic catalyst substrate for 2- and 3-Wheeler applications2026-26-02201/16/2026
Affordable, efficient and durable catalytic converters for the two and three-wheeler industry in developing countries are required to reduce vehicle emissions and to maintain them at a low level; and therefore to participate in a cleaner and healthier environment. Especially, Metallic catalyst substrates from Emitec Technologies GmbH with structured foils like the Longitudinal StructureTM (LS) are fully compatible to this effort with more than 90% share of produced 2/3 Wheelers metallic catalyst substrates for the Indian customers in 2024. One decade after the market introduction of this LS structure, Emitec Technologies GmbH will introduce now a new generation of foil structure: the Crossversal StructureTM (CS) that improves further the affordability, the efficiency of metallic catalytic converters, keeping the durability at same level than previous substrate generation. The paper will briefly review the development of metallic substrates for 2/3 wheelers applications, especially the
Jayat, Francois
Introducing a new catalyst family in gasoline aftertreatment2026-26-02311/16/2026
This paper is to introduce a new catalyst family in gasoline aftertreatment. Indeed, it has been shown that under certain driving conditions, three-way catalysts produce significant amounts of toxic NH3 and the strong greenhouse gas N2O, which are both very unwanted emissions. In a self-committed approach, OEMs could want to minimize these noxious pollutants, especially if this can be done with no architecture change, namely without additional underfloor catalyst. In this paper we will compare different approaches: regular underfloor TWC, SCR derived from diesel aftertreatment, gasoline dedicated Ammonia Slip Catalyst (ASC) and especially developed novel gasoline Secondary Emission Treatment (SET) catalyst, providing both ammonia abatement and underfloor three-way functionality. The data will show that SCR only reduces NH3 from a passive SCR reaction in a limited amount in the cold start including the need of oxygen presence, namely secondary air introduction. ASC is efficient in cold
Kuhn, Sebastian, Magar, Avinash, Kogel, Julius, Lahousse, Christophe
Exhaust Hot end system Transient Heat Transfer Analysis using Heat Transfer Coefficient (HTC) approach, Thermo-Mechanical Fatigue Analysis to evaluate thermal durability and physical validation through Thermo-Shock Testing2026-26-02241/16/2026
Exhaust system suppliers are continuously enhancing their processes by adopting advanced simulation techniques and expedited testing procedures for optimizing exhaust systems. This aims to reduce time to market, accelerate vehicle launches, and ensure first-time right and consistent compliance with performance and durability standards. Traditionally, the CFD team conducts Conjugate Heat Transfer (CHT) analysis on the exhaust hot end system using input conditions such as engine-out gas temperature and maximum mass flow rate. The CAE team then performs steady-state heat transfer analysis by sharing the structural CAE model with CFD for CHT skin temperature mapping. Once steady state heat transfer analysis complete, skin temperature plots are to be compared with CFD to match CHT temperature results. These results are used for steady-state thermo-mechanical analysis across all heat-up cycles and assume system under ambient temperature for all cool-down cycles to evaluate system thermal
Natarajan, Suresh, J Y, Raja Shangara Vel
A Thermoelectric System for Emission Control Optimization in Two-Wheeler Automotive Applications2026-26-02181/16/2026
Environmental pollution is one of the growing concerns of our society. As vehicle emissions are a major contributor to air pollution, emission control is a primary goal of the Automotive industry. Vehicle emissions are higher due to improper combustion, which leads to toxic gases being generated from the exhaust system. Unburnt fuel is one of the leading causes of toxic pollutants such as Carbon Monoxide, Nitric Oxides (NOx) and Hydrocarbons. The catalytic converter converts these gases into less toxic substances such as Carbon Dioxide, Nitrogen, and water vapor. The catalytic converter performs efficiently after reaching its “Light Off” temperature, after which the catalyst becomes active. Hence, elevated temperature of the exhaust gases aids in efficient conversion. Presently, the gases from the exhaust system are approximately at a temperature of 300°C-600°C. This paper outlines the concept of a Peltier (Thermoelectric) Module - based system, which helps maintain the high
Venkateshwaran, Aishwarya, soodlu, Shashikiran, M, Mathaiyan
Optimizing Engine Combustion and Exhaust After treatment System for Passive Regeneration in Off-Highway Applications2026-26-02211/16/2026
The Bharat TREM V regulations in the off highway segment mandates use of Diesel Oxidation Catalyst (DOC) to reduce gaseous emissions and Diesel Particulate Filters (DPF) to trap solid particulates from engine exhaust. DPFs undergo regeneration, where trapped soot is burned, converting it into CO2 with ash as a byproduct. Regeneration can be active, using fuel injection to raise temperatures above 550°C, or passive, relying on NO2 formation at 300-400°C. Passive regeneration is preferred as a safer mode for both DPF health and longevity as well as reduction in fuel penalty and oil dilution. This paper highlights on the selection and optimization of combustion hardware and Exhaust Aftertreatment System to achieve the desired NO2 formation which is suitable for passive regeneration. Key considerations in engine hardware selection include the design of piston bowl, injector hole configuration to increase heat release rate and combustion temperature resulting in higher NOx/soot ratio. With
RAWAT, SAURABH, Gautam, Aman, Dogra, DaljitSingh, Singh, Sachleen, Ranjan, Piyush
COMPUTATIONAL STUDY OF HYDROGEN BASED SCR TECHNOLOGY AS AN ALTERNATIVE TO UREA SCR IN HYDROGEN-FUELLED ENGINES2026-26-02131/16/2026
Air pollution from vehicle exhaust emissions is a growing issue in major cities around the world. Hydrogen is a clean and carbon-free fuel that presents a promising alternative to the fossil fuels. However, despite its environmental advantages, hydrogen internal combustion engines still produce some nitrogen oxides as a by-product due to high combustion temperatures. This study investigates the effectiveness of current exhaust after-treatment technologies designed to reduce NOx emissions in hydrogen-powered engines. A comparative analysis is conducted between the conventional urea-based selective catalytic reduction used in diesel engines and emerging hydrogen-based selective catalytic reduction technologies for hydrogen engines. The analysis is performed using CFD simulation in ANSYS Fluent, focusing on NOx reduction efficiency and other operational parameters. The results provide valuable insights into the feasibility and effectiveness of hydrogen SCR in achieving reduced NOx
KASHYAP, KESHAV, Khandagale, Anup, Petale, Mahendra
Thermal Management and Engine Calibration Strategies for Enhanced Passive DPF Regeneration in CEV Stage V CI Engines2026-26-01411/16/2026
Meeting the stringent emissions norms of CEV stage V for medium BMEP engines, CI engines present significant challenges. These stringent norms call for a highly efficient DPF. With the increasing demands for high-performance DPFs, the issue of soot accumulation and cleaning presents significant hurdles for DPF longevity. This paper explores the potential of passive DPF regeneration, which leverages naturally occurring exhaust gas conditions to oxidize accumulated soot, offering a promising approach to minimize fuel penalty and system complexity compared to active regeneration methods. The study investigates engine calibration techniques aimed at enhancing passive regeneration performance, emphasizing the optimization of thermal management strategies to sustain DPF temperatures within the passive regeneration range. Furthermore, the paper aims to expand the applicability of passive regeneration across diverse engine loads common in off-highway applications with effective passive
Saxena, Harshit, Gandhi, Naresh, Lokare, Prasad, Shinde, Prashant, Patil, Ajit, Raut, Ashish
Experimental approach to investigate VVT malfunction in SI gasoline engine.2026-26-05581/16/2026
Variable Valve Timing (VVT) is an advanced technology implemented in internal combustion engines to optimize the opening and closing timing of the intake and exhaust valves. Its primary objective is to improve engine performance, fuel efficiency, and reduce emissions by dynamically adjusting the valve timing based on the engine's operating conditions i.e. engine speed and load conditions. However, the VVT system may experience various operational issues caused due to low engine oil levels, contaminated engine oil, solenoid malfunctions, and camshaft phaser issues, which can adversely affect engine performance, fuel efficiency, and emissions. This paper provides an in-depth analysis of VVT malfunctions, specifically attributed to the resonance effect of VVT components at various engine RPMs & oil temperature. The study also explains the phenomenon causing VVT sluggishness during advance phase due to resonance between oil pulsation & VVT components. Other factors contributing to VVT
Jha, Ankur, Sau, Sanjoy, Kumar, Bharat, Sandeep, Sandeep
Leveraging Advanced AI/ML Algorithms to Derive Actionable Insights from Fleet Vehicle In-Use Performance Ratio Monitoring (IUPRm) Data2026-26-06371/16/2026
In recent years, growing concerns over environmental pollution have led to the implementation of increasingly stringent emission regulations worldwide. These regulations require not only the reduction of pollutant emissions but also robust monitoring of critical emission control components under real-world driving conditions. The In-Use Performance Ratio Monitoring (IUPRm) framework quantifies how frequently onboard diagnostic systems evaluate these components within defined operational boundaries for each vehicle. IUPRm is organized into several monitoring groups, including catalyst monitoring, oxygen sensor monitoring, exhaust gas recirculation (EGR) monitoring, and gasoline particulate filter monitoring. The specific groups and monitoring requirements vary based on fuel type (gasoline or diesel), engine technologies (such as variable valve timing or EGR), and exhaust system configurations (single or dual bank). For automakers, analyzing these parameters across large vehicle fleets
Ghadge, Ganesh Narayan, Jadhav, Marisha, Hosur, Viswanatha
Integrating Road Load Data Acquisition and Signal Processing Techniques to Generate Reliable Drive Files for Electrodynamic Shakers in Testing the Exhaust Systems of Off-Highway Applications2026-26-05521/16/2026
Generating a reliable drive file for an electrodynamic (ED) shaker from Road Load Data Acquisition (RLDA) and validating its correlation with real-world conditions through damage and fatigue analysis is crucial for accurate component testing, particularly in complex systems like off-highway exhaust systems. This paper presents a methodology for creating such a drive file and establishing its validity, highlighting the necessity of ED shakers for simulating the intricate dynamic loads experienced by these systems. The process begins with acquiring comprehensive RLDA under representative operational conditions of the off-highway vehicle. Drive files are generated using this data, which records accelerations at important exhaust system mounting locations. Advanced signal processing techniques are employed to condense the raw RLDA into a format suitable for shaker control. To establish proper correlation, the generated drive file is used to excite the exhaust system on an ED shaker
Khaire, Santosh Ramdas, Khaire, Rushikesh, Yadav, Dnyaneshwar
Mitigating Urea Deposits in Selective Catalytic Reduction Systems through Software Control for Improved Performance in Low Duty Cycle Operations2026-26-04241/16/2026
In the pursuit of achieving stringent BS VI emission standards, maintaining the efficiency of Selective Catalytic Reduction (SCR) systems is paramount, especially in vehicles operating under low duty cycles. A significant concern in such scenarios is the accumulation of urea deposits within the SCR, which can lead to detrimental push-out effects and compromised catalyst performance. This issue is particularly prevalent during low-temperature operations, where the conditions are less favorable for the effective conversion of nitrogen oxides (NOx). To address this challenge, an innovative software control system has been developed to monitor operating conditions and detect potential urea deposit faults. The software continuously evaluates parameters such as temperature and vehicle duty cycle, identifying conditions that may lead to urea crystallization within the SCR system. When unfavorable conditions are detected, the software triggers a fault alert that activates a regeneration
K, Sabareeswaran, K K, Uthira Ramya Bala, Raju, Manikandan, K J, Ramkumar, YS, Ananthkumar
DPF Passive Regeneration Approach for CEV/TREM-V Off-Highway Applications2026-26-02111/16/2026
With introduction of Diesel Particulate Filter to achieve CEV/TREM V Emission Limits for off-highway segment, requirement of DPF regeneration at defined intervals depending on time of operation and soot loading of DPF. This can be achieved by two methods. First is the frequent regeneration or active regeneration, wherein fuel is injected before DOC (Diesel Oxidation Catalyst) at specific temperature to burn the soot in the DPF. The second method is the continuous or passive regeneration, where soot is burnt based on NO2. DPF frequent regeneration (Active Regeneration) requires soot load estimation in DPF over entire engine operation range as well as vehicle operation in different climatic conditions. Frequent regeneration leads to oil dilution and penalty in the fuel consumption. More frequent regeneration promotes the chemical aging of DOC , leading to the poor performance of DOC which results in deteriorated performance of SCR(Selective Catalytic Reduction) situated at downstream of
Sharma, Rakshit, Garg, Varun, Dhiman, Nitish, Grauenfels, Attila
Data-Driven Modeling for Hydrogen ICE Emission Prediction and ATS Performance Benchmarking2026-26-03861/16/2026
This study presents a novel methodology for benchmarking Hydrogen Internal Combustion Engine (H2E) emissions against diesel vehicle configurations, emphasizing Real-Drive Emission (RDE) test procedures. By leveraging Artificial Neural Networks (ANN) and Long Short-Term Memory (LSTM) models, emission profiles for legal cycles and RDE scenarios are predicted. Integrated data pipelines and physics-based modeling enable virtual evaluations of Selective Catalytic Reduction (SCR) system performance, ammonia dosing accuracy, and exhaust temperature dynamics. Key results demonstrate high prediction accuracy across models, including temperature (R² > 0.94, RMS error <25°C), air flow (92% accuracy, RMSE = 28 kg/h), upstream NOx (93% accuracy, RMSE <10 mg/s), and SCR (TP NOx accuracy = 85%, dosing accuracy = 90%). This approach significantly reduces the need for extensive on-road driving tests, as the model performs most of the work, thereby lowering development costs and supporting OEMs in
S, Manoj Kumar, Shah, Jash Vipin, Ratnaparkhi, Aditya, H, Shivaprakash
HELICOPTER TURBOSHAFT ENGINE IDLE POWER SCHEDULINGAIR4121 (Current)11/26/2025
The purpose of this AIR (Aerospace Information Report) is to provide aircraft and engine designers with a better understanding of helicopter turboshaft engine idle power characteristics and objectives to be considered in the design process. Idle is the lowest steady state power setting. At this setting, the engine typically does not produce enough power to obtain governed output shaft speed (i.e. the shaft speed is determined by the load imposed by the aircraft). In the aircraft, the engine is typically stabilized at this power setting after starting, prior to taxi and for some period of time after rotor shutdown for cool down prior to engine shutoff. Traditionally, the aircraft designer wants idle power scheduled as low as possible and of course, does not want any resulting aircraft operational difficulties such as overcoming the rotor brake. The engine designer, however, desires a higher scheduled power because of the reduced probability of engine operational problems. The attributes
S-12 Powered Lift Propulsion Committee
Verifying large alternate product code for an JA GV document - JA1124XXJA1224XX/NEW/00000000000000000001_202511 (Current)11/24/2025
Verifying large alternate product code for an JA GV document - JA1124XX
Active Safety Systems Standards Committee
RDE Methodology Development for Motorcycle Emissions Assessment2024-32-00734/18/2025
The transfer of conditions and regulations for RDE testing from passenger cars to motorcycles is a non-trivial undertaking. Motorcycles exhibit significant differences in construction and usage compared to cars, necessitating a distinct set of requirements for equipment and methodology. Currently available PEMS are hindered by their relatively large size and weight due to the embedded measurement technology and external power supply. The weight of, at least 50kg, poses a substantial additional load, leading to a deviation and, on average, higher load collective of the engine during RDE measurement rides. Beyond these structural parameters, the actual propulsion system and subsequent exhaust system introduce another challenge when employing PEMS on motorcycles. An unfavorable combination of the ratio of engine displacement to the volume of the exhaust system and long or unequal ignition intervals leads to pulsations, which has a considerable impact on the differential pressure-based
Schurl, Sebastian, Keller, Stefan, Lankau, Mathias, Hafenmayer, Christian, Schmidt, Stephan, Kirchberger, Roland
Studying the Lean Burn Operation in Two-Wheelers to Increase Fuel Efficiency and Investigate the Use of Lean NOx Trap Catalyst (LNT) for Lean Burn System2024-32-00584/18/2025
This study offers an overview of the impact of lean burn technology in two-wheeler vehicles, specifically concentrating on enhancing the fuel economy and addressing the challenges associated with its adoption. Lean burn systems, characterized by a fuel-air mixture with a higher air content than stoichiometric ratio. The study focuses on technology which meets stringent emission standards while enabling the optimization of fuel efficiency. The lean burn system employs strategies to optimize air-fuel ratio using electronic fuel injection, ignition timing control, and advanced engine control algorithms like - updated torque modulation control algorithm for drivability, lambda control algorithm for rich and lean switch and NOx modelling algorithm for LNT catalyst efficiency tracking. The challenges related to lean burn systems, includes issues related to combustion stability, nitrogen oxide (NOx) emissions, and their impact on drivability, is summarized in the study. Mitigation strategies
Somasundaram, Karthikeyan, Sivaji, Purushothaman, John Derin, C, Vishal, Karwa, Manoj Kumar, S, Maynal, Rajesh
TitleAIRS12242024 (Current)12/24/2024
SS
A-20A Crew Station Lighting
TightAIR12122024A (Current)12/12/2024
New Scoop
A-6 Aerospace Actuation, Control and Fluid Power Systems
testARPTEST3008A (Current)12/12/2024
Sc
A-6 Aerospace Actuation, Control and Fluid Power Systems
TTAIR12092024 (Current)12/9/2024
SS
A-6 Aerospace Actuation, Control and Fluid Power Systems
Engine Installed Performance Testing ActivitiesF-0080-2024-12975/7/2024
T-625 helicopter, created by the Turkish Aerospace Helicopter Group, serves as a light utility multi role helicopter. It is powered by a pair of CTS800-4AT turboshaft engines, which were developed by the Light Helicopter Turbine Engine Company (LHTEC). This paper presents aspects of performance characteristics for air intakes, exhaust system and engine vents in powerplant integration of the T-625 helicopter, together with the results of engine installed performance flight test campaign, which are performed to determine the engine installation losses.
Mayda, Anil, Çakıroğlu, Taylan, Ezertaş, Ahmet Alper, Bayat, Akay, Okatan, Lütfullah, Sancar, Emre, Daldal, Burak
Modeling Activities of Propulsion System Engine Installation SurveyF-0080-2024-13525/7/2024
The multi-role utility helicopter T625 GÖKBEY is designed by Turkish Aerospace and it is equipped with a pair of two-spool CTS800-4AT turboshaft engine developed by Light Helicopter Turbine Engine Company (LHTEC). Components of the cowlings, intakes and exhausts were designed with supplementing CFD analyses and performance of various alternatives were evaluated. Final designs were achieved based on the helicopter performance and engine limits. In order to verify the estimated engine installed performance in design phase, performance of the instrumented engine with its integrated equipment on the platform is examined using flight test data. This paper focuses on the CFD simulations based performance predictions of the air induction system, exhaust system, and IPS blower exhaust. A comprehensive study is assessed to create more realistic models by using flight test data.
Sancar, Emre, Ezertaş, Ahmet Alper, Bayat, Akay, Çakıroğlu, Taylan, Daldal, Abdurrahman Burak
Thermomechanical Fatigue Analysis of Water-Cooled Exhaust Manifold Using CFD and FEA Based Modelling Approach for Better Correlation with Experimental Data2024-26-02481/16/2024
The water-cooled exhaust manifold is one of the critical components of an engine exhaust system used in marine applications. Thermo-mechanical fatigue (TMF) analysis of water-cooled exhaust manifold using Finite Element Analysis (FEA) is more complicated as the water jacket interconnects with multiple parts, due to interaction of various thermal boundary conditions and the results are more sensitive to the metal temperatures predicted on exhaust manifold. Difference between experimental and FEA temperature could be significant due to assumptions like steady state averaged exhaust gas flow CFD from all cylinders instead of transient flow CFD in the simulation approach and variation in radiation from the surrounding hot components to exhaust manifold in different areas. Furthermore, this being a liquid cooled system, brings in the possibility of boiling and correct modelling of it is vital to the simulation outcome. This leads to inaccuracy in TMF analysis results. Therefore, thermal
Patil, Pavan Prakash, Ghodke, Nilesh Anil, Das, Debasis
Dynamic Stress-Strain and Fatigue Life Estimation Using Limited Set of Measured Accelerometer Data on Exhaust System using System equivalent reduction and expansion process (SEREP)2024-26-02511/16/2024
The dynamic response of structures to operating or occasional loads is crucial for design considerations, as it directly impacts the cumulative fatigue life and structural health monitoring. However, accurately determining the actual loading and structural condition, encompassing boundary conditions, environmental factors, geometry, and mechanical properties, presents challenges in practice. Significant efforts are invested in identifying these factors and developing suitable prediction models. Nonetheless, the estimated forces and boundary conditions remain approximations, leading to uncertainties and influencing the overall predicted response and resulting stress-strain analysis during subsequent evaluations. Many researchers commonly approximate the forces exciting the system using limited sets of measurement points. This approach involves estimating the forces and applying them to determine the finite element displacement and subsequent stress-strain distributions. However, this
Pratap, Rajat, Apte Sr, Amol, Poosarla, Shirdi Partha Sai
Three way Catalyst with faster light-off substrates – A promising approach to reduce tailpipe emissions2024-26-01421/16/2024
The ever-tightening regulation norms across the world emphasize the magnitude of the air pollution problem. The decision to leapfrog from BS4 to BS6 - with further reduction in emission limits - showed India's commitment to clean up its atmosphere. The overall cycle emissions were reduced significantly to meet BS6 targets. However, the introduction of RDE norms in BS6.2 demanded further reduction in emissions under real time operating conditions - start-stop, hard acceleration, and idling, cold start - which was possible only through strategies that demanded a cost effective yet robust solutions. The first few seconds of the engine operation after start contribute to major amount to the cycle gaseous emissions. This is because the thermal inertia of the catalytic converter restricts the rate at which temperature of the catalyst increases and achieves the desired "light-off" temperature. The challenge becomes more prominent in the turbocharged engines which puts additional heat 'loss
Kale, Vishal Maruti, M, Ravisankar, Hosur, Viswanatha, Sridhar, S, Bhimavarapu, Aditya, Lende, Nilesh Ashok, Rose, Dominik, Tao, Tinghong
Gasoline Particulate Filter Calibration approach for BS6 market2024-26-01561/16/2024
With the implementation of BS6 standards, there is an increased focus on reducing particulate matter and particulate number emissions from gasoline Direct Injection (GDI) engines. The direct injection process can lead to increased soot formation, which poses environmental concerns. GPFs are effective in capturing particulate matter (PM) and Particulate number (PN) but their calibration is critical to ensure optimal performance and emissions compliance. This paper presents a study on the calibration of Gasoline Particulate Filters (GPF) to comply with Bharat Stage-6 (BS6) emissions norms. The main focus is on thermal management, soot loading, ash loading and the unique challenges faced in the Indian market. Thermal management strategies include active and passive methods to optimize GPF regeneration and prevent thermal degradation. Active RGN mechanism involves advanced control on engine to achieve target temperature and sufficient oxygen to react with soot. Passive RGN occurs during
Arale, Shrikant, B G, Sharath, Chaudhari, Kuldeepak, Madhukar, Prahlad, MY, Raghu
NVH refinement of small commercial vehicle2024-26-02191/16/2024
In today's dynamic market scenario and with the change of user priorities, NVH refinement has utmost importance for quiet and vibration free vehicles. This trend of refined NVH vehicles is seen getting well accepted by commercial vehicle segment also. Feeling of discomfort resulting in health issues also looking at its maximum usage in urban and rural areas. This demands boom noise free cabins, and lower tactile vibration of the vehicle. Noise within the vehicle is influenced by excitation from the engine, driveline, exhaust system, road excitations, suspension of the vehicle structure (structure borne noise) and its radiation into the air (air borne noise). This paper discusses the approach used to reduce "In-cab boom" noise in the operating speed sweep condition and seat track vibration during engine IDLE condition to improve driver comfort. In this paper NVH refinement was carried out on small commercial vehicle. Higher Seat track vibrations during IDLE and In-cab boom noise during
Yeola, Yogesh, Kharpude MD, Yogesh, Kalsule, Dhanaji, Choudhary, Aditya, Sonar, Santosh, Nikam, Avinash
Virtual sensor modelling for ammonia slip estimation to improve SCR performance in Real Drive Emissions2024-26-01621/16/2024
Urea-NH3 dosed Selective Catalytic Reduction is powerful reaction system to ensure NOx reduction in the exhaust gases by minimizing ammonia slip. When the dosed ammonia exceeds the actual request than the required, NH3 to NOx ratio is potentially high, the unused ammonia is limited to 10ppm corresponding to experimental result of every World Harmonic Transient Cycle. The dosage estimation depends on the NOx sensors which has this drawback of high cross-sensitivity to ammonia that can affect the measurement of NOx and compromise the SCR-ASC closed loop strategies. This paper aims to resolve the complexity in prediction of ammonia slip to resolve the cross-sensitivity of tailpipe NOx sensor in the SCR system by a closed loop estimation of NOx and ammonia slip to ensure high NOx conversion efficiency. The focus is to develop a simplified model-based solution for estimating ammonia slip, because of the limitations in the real drive conditions in SCR system. This model approach is designed
K, Sabareeswaran, M, Jayashree, YS, Ananthkumar
Failure Analysis and Design Improvements for Ductile Cast Iron Multi-Piece Exhaust Manifold from Medium Duty Diesel Engine2024-26-03351/16/2024
Exhaust manifold in engine is used to transfer the hot exhaust gas from cylinder head to the turbocharger with minimum pressure loss and to support the turbocharger assembly. This puts manifold under intense thermal and mechanical loading and makes the design very complex. While designing the manifold, resonance of the system must be avoided, and thermo-mechanical fatigue life expectations must be met. Different engine applications would call for multiple turbocharger configuration and orientations to be considered in the design layout for system level resonance assessment. This paper talks about the failure investigation of the manifold which was designed for High mount rear out (HMRO) turbo orientation and then used with high mount front out (HMFO) layout in road miller application resulted into the manifold failures. Root cause identified was Mechanical fatigue caused by resonance vibration at machine operating modes in the presence of very high mean stress from thermal expansion of
Kale, Pradnya, Potdar, Vivek, Thakur, Anil Ganeshsingh, Paygude, Sachin
Understanding the Complexities and Validation of Exhaust System Components For New Emission Requirement with Thermal Load and Multi-Axis Vibration2024-26-03301/16/2024
The new emission requirement norms in India calls for a robust Exhaust and After Treatment System (EATS) in automobiles. Its main purpose is to reduce the emission of harmful pollutants into the environment. EATS have a series of components that cleans the diesel exhaust emitted by the engine prior to releasing it through the tailpipe to the outside air. All the EATS components must undergo stringent testing protocol prior to its implementation in vehicle. During the exhaust treatment process, a very high temperature of about 550°C is produced in the EATS system. Hence, the effect of this higher temperature needs to be considered for validation. Moreover, the components will undergo multi-axial vibration in real road conditions which also need to be simulated during validation. In addition, engine vibrations are directly transmitted through a flex bellow to EATS system. These vibrations need to be captured and simulated in component level testing. In this paper, we will discuss about
Sundarrajan, Manikandan
Effect of Diesel-Ethanol Blends on the Performance and Emissions of a CI Diesel Engine Suitable for Stationary Application Rahul Garg1, Nalini Kanta Mukherjee2, Chithra V.1, Vasu Choudhary2, Bharat Newalkar1, Devendra Nene2, Manoj Kusumba2 1 Bharat Petroleum Corporation Ltd., Greater Noida, UP, 201306 2 TAFE Motors and Tractors Ltd., Alwar, Rajasthan, 3010012024-26-00781/16/2024
Diesel engines are primarily used in the power generation sector owing to their characteristics of high efficiency and power, but account for higher emissions, mainly NOX and PM. Ethanol being a bio-based alternate fuel, holds the potential to be one of the most promising fuels for blending with diesel for emissions reduction, primarily due to its oxygenated nature, which results in a lower carbon content than diesel. In this study, four different ethanol-diesel blends have been developed for investigation (a) 5% (v/v) ethanol/diesel blend (E5D95), (b) 10% (v/v) ethanol/diesel blend (E10D90), (c) 15% (v/v) ethanol/diesel blend (E15D85) and (d) 20% (v/v) ethanol/diesel blend (E20D80). Additives and couplers were developed, as well, to address the problem of corrosion, cetane number reduction and blend stability. A detailed physico-chemical characterization was performed to measure various critical properties (density, cetane number, calorific value, flash point, etc.) of various diesel
Garg, Rahul, Mukherjee, Nalini, Viswanath, Chithra, Newalkar, Bharat
On- Board Diagnosis of Improper Reductant Detection in BS6 SCR System Using Virtual Sensor Modelling2024-26-02561/16/2024
Selective Catalytic Reduction (SCR)is an optimized technology developed to encounter current BS6 Emission Regulations. AdBlue is the reductant used in the SCR Dosing system to eliminate NOx in the Exhaust gas. In order to ensure engine emissions compliance, insufficient or improper reductant in tank required to be detected. The right AdBlue concentration of 32.5% is highly necessary to attain the higher NOX conversion efficiency. Low concentration of the reductant will drastically reduce the NOx conversion in the system. Hence monitoring the AdBlue concentration in the tank itself is more important as per the OBD legislation. This implies on a physical quality sensor in the tank for detecting the reductant concentration. The functionalities of the quality sensor can also be instituted via a virtual software modelling called Improper Reductant Detection (IRD). IRD logic is highly robust and work competently to meet the BS6 stage 2 legislation’s NOx target. The reductant is suspected
YS, Ananthkumar, K, Sabareeswaran, M, Jayashree
Novel Exhaust system architecture for Petroleum Oil Tanker Application vehicle2024-26-03451/16/2024
A large amount of heat given off by ATS on BS-VI exhaust system vehicle. Heat shield is required to protect the surrounding components. As per PESO (Petroleum and Explosives safety organization) guidelines for POL Application vehicle is that,(i)the surrounding temperature should not be more than 180° C and (ii) there is no spillage of any petroleum product to the bare surface of exhaust part directly. In BS-VI vehicle the heat given off from ATS is higher than the BS-IV vehicle. Typically flexible or wrap around heat shield is provided over ATS. In BS-VI flexible heat shield is not possible as more sensors and components are coming. In this project the novel design of heat shield (combination of flexible and metallic sandwich) on exhaust system is used. This design ensures the surrounding temperature is below 180° C and there is no spillage of petroleum product to the bare surface of exhaust parts (Including Tail pipe, Exhaust main pipe and ATS) directly. Also this design protect the
Sahoo, Rajanikanta, Khandagale, Anup, Manoharan, Logeshwaran, Kumar, Pravin
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