Browse Topic: Electrolytes

Items (199)
The test method describes the procedure for determination of the total acid number of new and degraded polyol ester and diester based gas turbine lubricants by potentiometric titration technique. The method was validated to cover an acidity range 0.05 to 6.0 mg KOH g-1. The method may also be suitable for the determination of acidities outside of this range and for other classes of lubricant.
E-34 Propulsion Lubricants Committee
Electric double layer capacitors prepared with polyvinyl alcohol and multi-walled carbon nanotubes2018-36-03139/3/2018
Portable electronics, wearables, electric vehicles and solar cells are sectors in increasingly development which include innovation and miniaturization of the devices. In this scenario, the development of smaller and lightweight energy storage devices, which store more energy, is required. Besides, it is desirable for these devices to be environmentally friendly to minimize pollution. In an attempt to meet these requirements, this work purposes the development and the characterization of nanofibers-based electrode composed of Polyvinyl alcohol (PVA) and multi-walled carbon nanotubes (MWCNT) for electric double layer capacitors (ELCDs) devices with aqueous electrolyte. This composite has been prepared by electrospinning technique and consolidate an electrical conductive and high-surface material electrode. After that, the PVA/MWCNT electrode was assembled in coin cell device with Sodium Sulfate (Na2SO4) electrolyte for electrochemical characterization. The characterization results showed that EDLCs devices present specific capacitance of ∼4.8 Fg-1, energy density of ∼0.1 Wh kg-1, power density of ∼600W kg-, fast charge transfer at electrode/electrolyte interface and high lifetime All these results encourage further development on PVA/MWCNT materials as electrode for EDLCs and Li-Air batteries devices. This new generation of devices are opening niches of applications on multi billionaire markets from communication to transport.
Real, Carla Giselle MartinsVicentini, RafaelNunes, Willian GonçalvesBoas, Otávio VilasCosta, Lenon HenriqueSoares, Davi MarceloZanin, Hudson
Faster, Better, Economic - Newest Acid Zinc-Nickel Technology for Brake Caliper Plating2017-01-25079/17/2017
The demand for zinc-nickel coatings continuously increases in the automotive industry due to their high corrosion protection as well as superior wear and heat resistance compared to pure zinc platings. The state-of-the-art plating systems in the brake caliper industry are acid zinc-nickel electrolytes, as only they allow for direct plating on cast iron. Cast iron is the most common base material for the production of automotive brake components due to excellent mechanical and thermal properties. Well suited coatings will preserve the functional properties and provide additional advantages like improved corrosion protection and homogeneous and long lasting appearance. Consistently increasing quality demands, extended warranty periods and cost pressure lead to further developments and force the industry to look for new solutions. Therefore improvement of throwing power (thickness distribution) of acid zinc-nickel electrolytes would allow for a reduction in plating time and thus an increase in productivity. More homogeneous coatings on the other hand will lead to an improvement of corrosion resistance and quality. With an appropriate post-treatment consisting of passivate and reactive inorganic sealer, a high-end system with superior cathodic corrosion protection, highest wear resistance and perfect appearance is achieved. This study will introduce Atotech´s new ammonium and boric acid-free acid zinc-nickel electrolyte - Zinni® 220 - which, as a result of the significantly improved throwing power, sets new standards in acid zinc-nickel plating. It opens enormous possibilities to improve quality and productivity while keeping the highest corrosion protection and perfect appearance. The superior thickness distribution and nickel incorporation will be presented and compared to conventional acid zinc-nickel electrolytes. Overall this results in higher plating quality at reduced cost and improved productivity.
Hoch, MatthiasKaczmarek, MichalAhr, Markus
Advanced Finishes for Brake Components and Other Castings2016-01-19519/18/2016
Caused by a number of beneficial properties inherently from the zinc-nickel material, this electrodeposited alloy is used more and more for cathodically protecting layers on ferrous components like cast iron brake calipers. Direct plating from acidic solutions is the state-of-the-art solution for zinc-nickel surface finishing of these components. To contribute to the continuous improvement of the final component and reduce the finishing cost, areas for improvement have been scrutinized in a current finishing system. Areas for improvement have been identified in the uniformity of the nickel distribution within different current densities and in the handling and economy of the metallic zinc anodes used for zinc metal replenishment. While today’s acidic zinc-nickel electrolytes suit and usually exceed the requirements for an alloy containing 10-15% nickel, nickel incorporation may drop just below 12% incorporation rate in areas which are plated at high current densities. Formation of white corrosion products is observed in those areas earlier than in areas bearing higher (>12%) nickel. Development on the zinc-nickel plating electrolyte’s additive system has resulted in a significantly more uniform plated deposit with improved resistance against white corrosion. Previous disadvantages in the plating system including rising metal concentrations, anode passivation and insufficient zinc metal utilization will be overcome using the new membrane anode system. This separates the zinc metal anode from the plating bath. The electrolyte can then be operated at constant metal concentrations, constant anode voltages, with no need to remove anodes in idle periods, without any anode reactivation and significantly better anode metal utilization. These developments provide important contributions for improved operating efficiencies through higher productivity and improved material economy. The significant effect of these developments on higher and more consistent quality of the plated layers finally also contributes to the overall reliability of cast iron brake systems.
Dingwerth, Björn
Lyndon B. Johnson Space Center, Houston, Texas
Degradation Analysis of Pouch Cell Using High-Energy Cathode Material for Advanced Lithium-ion Battery2015-01-11934/14/2015
Lithium-rich layered oxide, expressed as xLi2MnO3-(1-x) LiMO2 (M = Ni, Co, Mn, etc.), exhibits a high discharge capacity of 200 mAh/g or more and a high discharge voltage at a charge of 4.5 V or more. Some existing reports on cathode materials state that lithium-rich layered oxide is currently the most promising candidate as an active material for high-energy-density lithium-ion cells, but there are few reports on the degradation mechanism. Therefore, this study created a prototype cell using a lithium-rich layered cathode and a graphite anode, and analyzed the degradation mechanism due to charge and discharge. In order to investigate the causes of degradation, changes in the bulk structure and surface structure of the active material were analyzed using high-resolution X-ray diffraction (HRXRD), a transmission electron microscope (TEM), X-ray absorption fine structure (XAFS), and scanning electron microscope/energy dispersive X-ray spectroscopy (SEM-EDX). The results showed that dissolution of transition metals from the cathode active material is the main factor producing degradation of the full cell capacity, and that this is promoted by excessive reductive decomposition of the electrolyte due to deposition of the transition metals on the anode. In addition, voltage fade originates in the cathode active material, and is promoted by changes in the local structure resulting from oxygen release from the crystals due to charge and discharge.
Maeyama, HirotoSukigara, Toru
Multi-Physics Numerical Analysis of PEMFC for Automobile Application2013-01-04764/8/2013
Polymer Electrolyte Membrane Fuel Cell (PEMFC) is regarded as a potential alternative clean energy source for automobile applications. Key challenges to the acceptance of PEMFC for automobiles are the cost reduction, improvement in power density for its compactness, and cold-start capability. High current density operation is a promising solution for them. However, high current density operation under normal and sub-zero temperature requires more oxygen flux for the electrochemical reaction in the catalyst layer, and it causes more heat and water flux, resulting in the significant voltage losses. So, the theoretical investigation is very helpful for the fundamental understanding of complex transport phenomena in high current density operation under normal and sub-zero temperature. In this study, the numerical model was established to elucidate the impacts of mass transport phenomena on the cell performance through the numerical validation with experimental and visualization results. The results indicated that the higher current density operation causes non-uniform reaction distribution, resulting in lower cell performance under normal temperature and less accumulated produced water under sub-zero temperature. They also quantitatively indicated the limiting factors for this non-uniform reaction distribution such as heat and water transport in rib/channel direction, oxygen transport resistance near Pt area, and the water transport through the membrane.
Tabuchi, YuichiroKotaka, ToshikazuWang, Chao-Yang
High Performance Corrosion Protection for Brake Components: Direct Zinc-Nickel Application and Post-Treatment2012-01-18319/17/2012
Cast-iron is a well suited material for manufacturing automotive brake components due to excellent mechanical and thermic properties. The application of a well chosen cathodically protecting coating adds durable appearance and preservation of the functional properties of the components. The selection of the right coating is driven by multiple factors of which economic considerations will always rank within the highest priorities next to protection performance and the appearance of the coating. Aiming for the highest possible performance in cathodic corrosion protection coatings leads directly to zinc-nickel coatings. Zinc-nickel coatings are already state-of-the-art in the finishing of mild steel and carburized steel materials in the automotive industry, mostly being plated from alkaline plating solutions. The application of alkaline solutions to cast iron material is not feasible under industrial conditions at an acceptable reject rate due the electrochemical properties of the cast iron in these electrolytes. Therefore, as a workaround a two layer system with a first zinc layer from acidic electrolytes to cover the cast iron followed by zinc-nickel from an alkaline electrolyte was the often chosen alternative for this application. Those two layer systems are more expensive and bear multiple risks which hamper the reproducibility of the achieved corrosion protection performance. Alternatively, ammonium containing acidic electrolytes are applied directly to the cast iron material. Those electrolytes could not always be applied due to environmental and technical considerations. The newest generation of Atotech's acidic zinc-nickel electrolytes provides consistent deposition of zinc-nickel with homogenous nickel incorporation directly to the cast iron material while being free of ammonium and boric acid. With perfectly matched trivalent chromates and reactive inorganic sealers, a state-of-the-art high end system for cathodic corrosion protection and appearance is applied.
Dingwerth, Bjoern O.
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