Browse Topic: Seats and seating

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Development of a Systematic Methodology for Identifying and Mitigating Squeak & Rattle Issues in Automotive Seating Systems2026-26-03331/16/2026
The automotive industry constantly strives to enhance vehicle safety, comfort, and customer satisfaction. One of the critical aspects influencing these factors is the mitigation of Buzz, Squeak, and Rattle (BSR) issues, which can significantly impact perceived vehicle quality and user experience. This paper focuses on the BSR challenges specifically encountered in two key components: seat headrests and latch & striker mechanisms. Seat headrests, designed to provide comfort and safety, often face BSR issues due to component misalignment, material incompatibility, or wear and tear during usage. Vibrations and movement, especially during vehicle operation, exacerbate these problems, leading to acoustic disturbances that detract from the overall ride quality. Similarly, latch and striker in seat system is prone to squeaks and rattles due to improper fitment, environmental conditions, or mechanical stress. These issues not only compromise the auditory experience but may also raise concerns
Deole, Sameer Shrikant, Rahman, Shafeeq, Mohammed, Riyazuddin, shah, Prashant
Hydrogen Embrittlement in Galvanized High Carbon Steel Components of Automotive Seat Slider Assembly2026-26-03021/16/2026
This research paper investigates the failure of an isolator clip used in the seat slider assembly, which guides and restricts the sliding motion of the tooth bracket within the seat. The component is made of C80 high-carbon spring steel, known for its high strength. According to the manufacturing process details, zinc plating was applied to the component for corrosion protection, as confirmed by EDS analysis. A fractographic examination of the failed part revealed a brittle, intergranular fracture morphology with visible cracks. Certain areas also exhibited micro-void coalescence, indicating a dimpled fracture surface. The primary failure mode was intergranular (IG) fracture. The delayed fracture was attributed to intergranular fracture mechanisms, micro-void coalescence, and the high strength of the steel, which made the component susceptible to hydrogen embrittlement. Hydrogen embrittlement occurs when hydrogen atoms become trapped along the grain boundaries, where they form hydrogen
Saindane, Mehul Kishor, BALI, SHIRISH
Packaging the HPTS Airbag in a Second-row bench seat2026-26-00331/16/2026
Seats of modern cars should necessarily meet the regulatory safety norms along with aesthetics and comfort. In the existing passenger cars prevailing across the Indian subcontinent, the measure of safety has been a challenging one. The stringent regulatory norms thereby make the Airbag very promising. In the domain of automotive safety, certain features hold exceptional importance, with airbags taking a forefront position. Their fundamental objective is to provide an advanced level of safety for both the driver and passengers in the unfortunate event of a collision. This is accomplished through the automatic deployment of an inflatable airbag, engineered to swiftly respond during a crash and furnish the necessary sophisticated cushioning to enhance overall passenger safety. The technology has been practiced widely upon a many vehicles seat. However, the present work highlights a novel approach of packaging the HPTS air bag in second row seat. This Air bag unit is fitted in the seat
Buradkar, Rajat Ramkrishna, BOSE, KARTHIK, JADHAV, DEEPIKA, Balakrishnan, Gangadharan
Development and Flight Demonstration of An Active Seat Mount System for Aircrew Whole-Body Vibration Mitigation on NRC Bell-412 HelicopterF-0080-2024-10415/7/2024
Helicopter aircrew are exposed to high levels of whole-body vibration (WBV) in fight operations, which may degrade their ride comfort and performance in the short-term, and contribute to some health issues in the long-term. This paper presents the latest development and flight test demonstration results of an active seat mount system that is designed to reduce helicopter aircrew WBV levels through active cancellation of the N/rev vibration peaks related to the helicopter main rotor speed. A prototype airworthy hardware of the active seat mount system has been developed based on previous bench-top-test designs to meet airframe integrity requirements for installation and flight testing on the Bell-412 helicopter. Extensive experimental results on human occupants using a shaker table facility and flight demonstrations on the NRC Bell-412 helicopter in representative flight conditions are presented and discussed. The active seat mount system has achieved significant reduction to the
Chen, Yong (Eric), Wickramasinghe, Viresh, Fereidooni, Amin
Haptic Device Embedded in Rotorcraft Seats to Provide Motion Onset Cues in Flight SimulatorF-0080-2024-12645/7/2024
This paper describes development and testing of a low-cost device mounted on in the pilot seat of a rotorcraft simulator with the aim of improving the perceived realism of the flight. The device acting vertically from the bottom of the seat is used to communicate changes of acceleration in the vertical direction corresponding to heave movement of the simulated aircraft. A bespoke flight simulator system was developed, featuring modular design and virtual reality (VR) visualisation to enable comparative testing with a full motion system. Objective analyses have shown similarities between the two motion cueing configurations when contrasted with only using visual cues.
Lukasiewicz, Marek, Quaranta, Giuseppe, Zanoni, Andrea
Development and Demonstration of a Critical Rotorcraft Safety System: Advanced Helicopter Seating SystemF-0080-2024-11955/7/2024
The Advanced Helicopter Seating System (AHSS) was started as an effort to evaluate and improve the current state of military rotorcraft seating. The overall goal of the program has been to improve pilot ergonomics and safety through the integration of advanced energy absorption and vibration reduction mechanisms as well as a broad approach to system integration based around updated occupant anthropometrics. An entirely new seating solution has been developed, with intent to integrate with the AH-64 Apache platform for demonstration purposes. The AH-64 development culminated with a series of static tests and dynamic test events to measure the effectiveness of the safety systems integrated on the seat as compared to the legacy AH-64 seating system. While lumbar load data and seat stroke data was obtained, issues with the anthropomorphic test device (ATD) configuration at the 95th male configuration caused some data to be suspect, and premature failure of several components also caused
Minton, Tyrone, Crocco, John, Richards, Marvin
Seatback Failures and Human Tolerance in Severe Rear Impacts2024-26-00031/16/2024
Seatback and head restraints is the primary restraining device in rear-impact collisions. The seatback failures expose front seat occupants to dive deep into the rear compartment survival space. Furthermore, it allows the occupants to get in a position with lower spinal tolerance to the impact direction. This paper employs sled tests to demonstrate the dangers of seatback failures in severe rear impact by allowing the occupants to orient their spine in its lowest tolerance zone to the impact direction. Furthermore, the sled test shows the potential of head pocketing phenomena and torso augmentation producing compressive cervical spine loading enough to cause first-order neck buckling. Finally, the results of collapsing seatback dynamics are compared to the strong seatback performance by conducting a similar test with a strong ABTS seatback. The study demonstrates that the strong seatbacks in severe rear impacts produce favorable outcomes while keeping the occupant in their higher
Thorbole, Chandrashekhar
Auto lock of manual seat track adjustment in passenger vehicles2024-26-00011/16/2024
Vehicle seats are provided with a facility to adjust the seat forward or rearward. Seating positions can be adjusted according to the comfort of the occupants. Seat track position plays an important role in airbag deployment during vehicle crash. A hand lever is used to manually adjust the seat track in some vehicles by pulling up the lever and releasing it after the appropriate seating position has been adjusted. All the safety manuals provided by OEMs warns about the adjustment of seat track position as forward or rearward during vehicle movement. It is high risk because of any rapid movements due to unexpected road conditions might result in driver losing control of the pedals and steering wheel and this may leads to severe injuries and even can cause fatalities. The proposed system in this paper is focused to provide more safety to the driver with a new method " Auto lock of manual seat track adjustment in passenger vehicles”. The proposed system shall be integrated with Body
Nalagatla, Karthik, S, Deepak Kumar, Jamadar, Tohidanjum
Child Injury Pattern and Mechanism Differences Based on the Front Seat Occupancy Status in Rear Impacts with Severe Structural Intrusions from the Rear2024-26-00051/16/2024
Child crash injury protection in severe rear impact chiefly depends on how well the rear survival space bounded by the vehicle structure is maintained. Previous research and studies have shown the ill effects of front seatback collapse intruding into the rear child survival space from the front with minor or no intrusions from the rear. This paper shows the child injury pattern and fatal injury mechanism for a rear impact crash with a severe compartment intrusion from the rear without any front seat occupant. Furthermore, it compares the injury outcome with a similar crash and severe intrusion in the presence of the front occupant employing a full-scale vehicle-to-vehicle crash test. A detailed real-world crash investigation is conducted to identify the injury mechanism. It is compared with the outcome of similar severity rear impact vehicle-to-vehicle crash tests producing different injury patterns. The comparison and the analysis show that the survival space intrusion due to safety
Thorbole, Chandrashekhar
Study and analysis of dynamic seat pressure distribution by human subjects during vehicle running state on test tracks2024-26-03541/16/2024
The purpose of this study is to conduct dynamic seat pressure mapping on vehicle seats during its operation on different test tracks under ambient environmental conditions for a defined speed. The test track comprises of pave roads, high frequency track, low frequency track and twist track. The variations in pressure distribution on seat during diverse road load inputs help to understand the seat cushion and back comfort for unique percentiles of human subjects ranging from 50th to 95th percentile population. For conducting the study, a sport utility vehicle (SUV) loaded with leatherette seats has chosen. Totally six participants (human subjects), five male and one female selected for the study based on their BMI (Body mass index) and body morphology. Pressure mats suitable for taking dynamic load inputs and able to log the data at a defined sampling rate mounted on seats and secured properly. The pressure mats should cover the seat cushion, bolster areas and back seat completely. The
Arthanathan, Sankaranarayanan
Physical Testing and Evaluation of methodology for Windscreen wiping zones and vision zones of vehicle category other than M1.2024-26-03661/16/2024
The windscreen wiping system is mandatory requirement for automotive vehicle as per Central motor vehicle rules. The main scope of the standard is to ensure vision zones to be wiped by wiping system to ensure maximum field of vision to the driver. The evaluation of vision zones as per IS 15802:2008 is generally determined by virtual simulation by OEMs. The Limitation of virtual simulation is actual tolerances in vehicle due to seat fitment, ergonomic dimensions and seat cushioning effect are not taken into consideration very well off. The testing methodology described in the paper is an in-house developed test method. 3D H-point machine( SAE J826) and a laser based machine Theodolite is used to develop various vision zones on an actual vehicle windscreen as per technical data. These zones are later compared with wiped area to evaluate field of vision. The standard is applicable to vehicle other than M1 category. Critical vehicle parameters such as SgRP( seating reference point) , seat
Joshi, Amol
Static Seat Comfort CAE DOE Variation Study to Understand the Impact of Seating Adjustment and Occupant Posture on Seat Pressure Distribution2024-26-02871/16/2024
The automotive seat has undergone significant advancements in technology due to changing customer demands, levels of autonomy and vehicle regulations. These advancements have presented both opportunities and challenges in creating a pleasant experience for customers by ensuring optimal seat comfort and a joyful human experience. Seats are always being built to accommodate different percentiles of occupant comfort requirements; original equipment manufacturers come up with various seating adjustment features. However, there is considerable variation among each percentile of occupants in how they utilize these features to achieve a comfortable seating position based on their unique preferences and circumstances. Additionally, there are variations in occupant postures due to the ways people have adapted their driving habits or styles when it comes to the way they sit. The objective of this paper is to understand the sensitivity of seat adjustments and occupant postures on static seat
H S, Rakesh, Lal G M, Sherin, Rahmani, Reza
A New Holistic Approach for System-Level Development of Seat Features2024-26-03811/16/2024
System engineering-based approach is now ubiquitous in the automotive industry. It is a disciplined approach that ensures that targets are clearly defined and met through a structured and holistic approach. In this paper, we report an application of a systems engineering-based methodology for developing seating system features. It starts with a Business Requirement Document (BRD), which enlists the business requirements of a feature. We then developed a Logical Architecture Diagram (LAD) on a Simulink environment, which serves as an initial proposal for the design of the logic that would realize the desired functionality. As a next step, we perform Functional Failure Analysis (FFA) on the LAD to identify potential failure modes. We propose a few ways to mitigate the identified failures or modify the design so that these failures are rendered inconsequential to the end user. Based on the updated LAD, a System Requirement Document (SRD) is created, which contains all the requirements
Ghosh, Soumik, Vidhu, Nandagopal
Application of the Design of Experiments to Study the Sensitivity and Contribution of Input factors of Seat Back Bladder Bolster on Occupant Lateral Support Performance2024-26-03031/16/2024
1Kamaraju, Pavankumar*; 2 Ro, Hee 1TCS-General Motors, India; 2General Motors, North America. Abstract Automotive seat comfort systems provide occupants with a choice to adjust the seat to individual preference, enhancing the customized comfort feel. Seat comfort systems such as massager, lumbar support bladders, seat cushion bolster bladders and seat back bolster bladders are increasingly adopted in automotive seats as customer demand for comfortable seats is on the rise. Development of seat comfort systems is mainly driven by Tier 1 suppliers to an automotive original equipment manufacturer (OEM). Automotive OEM’S must wait until the final seat prototype is ready with all the seat comfort systems packaged to evaluate the seat comfort performance. Computer Aided Engineering (CAE) Tools like CASIMIR provide detail dummies representing humans with tissues and muscles, allowing occupant seat comfort to be predicted virtually. This study describes the development of a CAE based seat back
Kamaraju, Pavankumar, Ro, Hee
Cabin noise modeling for seat location variation using AI and Machine Learning2025-01-01295/5/2023
Analyzing acoustic performance in large and complex assemblies, such as vehicle cabins, can be a time-intensive process, especially when considering the impact of seat location variations on noise levels. This paper explores the use of AI and machine learning to streamline this analysis by predicting the effects of different seat configurations on cabin noise, particularly at the driver’s ear level. The study begins by establishing a baseline simulation of cabin noise and generating training data for various seat location scenarios. This data is then used to train an AI model capable of predicting the noise impact of further seat adjustments. These predictions are validated through detailed simulations. The paper discusses the accuracy of these predictions, the challenges encountered, and provides insights into the effective use of AI and machine learning in acoustic analysis for cabin noise, with a specific emphasis on seat location as a key variable. Keywords: Acoustic analysis, AI
Kottalgi, Santosh, Banerjee, Bhaskar
Low Frequency Modal Management of a Tata Premium Hatchback Car2022-01-03623/29/2022
Tactile feel of vehicle touch points is one of the important criteria of the customer choice while making the buying decisions in the dealership or on a test drive. This tactile feel of a vehicle is majorly governed by the low frequency mode management achieved while designing the vehicle. Different parameters like inclusion of multiple powertrains on a vehicle program, choice of multiple way seating different at driver’s, front passenger’s and rear passengers’ seating positions, instrument panel and steering system designs having higher torque delivery, suspension modes of the front and rear axles based on their articulation and degree of independency, global modes of the vehicle body, the cabin air cavity configuration and volume, etc. play a significant role in deciding this tactile feel of the vehicle being designed. How these parameters were tuned and designed while developing a Tata premium hatchback car has been elucidated with different subsystem development examples. The
Pol, Atul Devidas
The Noise and Vibration Response of Eight Light Vehicles on Sinusoidal and Conventional Rumble Strips2021-01-11068/31/2021
Noise and vibration measurements were conducted on eight light vehicles ranging from small compact passenger cars to a large sport utility vehicle on and off shoulder rumble strips of two different designs to assess the input to a vehicle operator when the vehicle departed from the travel lane. The first design was a more conventional design, consisting of cylindrical indentions ground into the pavement at regular 30 cm intervals, and a continuous sinusoidal profile with a peak-to-peak length of 36 cm. Triaxial vibration measurements were made at six locations, including the steering wheel and column, the seat cushion and track, and the front and rear spindles. Interior noise was measured at six locations, one at the operator’s outward ear and five at the front seat passenger (three in the fore/aft locations of the seat and at outboard and inboard ear locations). In addition to the in/on vehicle measurements, pass-by noise levels were made. The measurements were performed at 97 km/h
Donavan, Paul R., Janello, Carrie
Human Perception of Seat Vibration Quality Pilot Study2021-01-10688/31/2021
Driving comfort and automotive product quality are strongly associated with the vibration that is transmitted to the occupants of a vehicle at the points of contact to the human body, including the seat, steering wheel, and pedals. Of these three contact locations, the seats have the most general importance, as all occupants of a vehicle experience seat vibration. Particularly relevant to driving comfort is the way in which vehicle occupants perceive seat vibration, which may be different than expected considering sensor measured vibration levels. Much of the interest in seat vibration has been focused on internal combustion engine powertrain vibration, especially idle vibration. However, electrification of vehicles changes the focus from low frequency idle vibration to higher frequency vibration sources. In this pilot study, the equal comfort curves for seat vibration were physically measured, which quantified perceived vibration amplitude as a function of amplitude and frequency with
Bastiaan, Jennifer, Green, Edward, Rengarajan, Revathi
Subjective and Objective Seat Feature Acoustic and Vibration Response2021-01-10758/31/2021
Compressors, fans, and valves in seats used for occupant height adjust, lumbar, heating, and cooling can be objectionable if felt or heard. An approach to measure subjectively and objectively both vibration and noise experienced by a seated occupant will be described along with results, ranking, statistical significance, correlation, and suggestions for noise control. The objective portion included acoustic measurements through a binaural headset worn by each occupant and vibration measurements were recorded using a seat pad accelerometer disc at the buttocks and a source accelerometer. A subjective questionnaire with Likert, Borg, Magnitude Estimation, Semantical Differences, and Ranking based questions was obtained from 9 subjects. The transfer path the vibration energy takes to reach the receiver, vibration or acoustic, will be explored with transfer function measurements and a discussion of potential mitigation techniques: source mounting, encapsulation, and other design
Haylett, Jim, Romagosa, Francesc, Nelson, Erik
Spinal Injury Risk Associated with Performance Requirements for Military Rotary-Wing SeatsF-0077-2021-167565/10/2021
ABSTRACT
Lafferty, Elizabeth, Chancey, Valeta, Flath,  Nathan, McEntire,  Barney
Anthropometric Accommodation and Ergonomics in the MH-60S NextGen Gunners SeatF-0077-2021-167495/10/2021
ABSTRACT
Basham, Lori, Blankenship,  Justin, Koch,  Andrew
Development of an Improved Gunner Seat RestraintF-0077-2021-167575/10/2021
ABSTRACT
Podob, Roger, Druff, Charles
Seat Design Parameters and Its Influence on Performance Metrics of FMVSS 202a Back Set Retention Test2021-01-09274/6/2021
Automotive Seat design is driven by various design factors considering occupant safety, occupant comfort, road visibility etc. Seats are generally a combination of structural frames, foams, suspension wires, adjustment mechanisms etc. to support safety, comfort & road visibility. Most of the regulatory tests on seats are related to safety which demands structural integrity of seat frames, welds and bolts etc. And few tests demand occupant comfort and seat functionality involving foams, suspension wires & adjustment mechanisms. There are few tests which needs design consideration on all seat components discussed above. FMVSS 202a Back Set Retention is one among them. It is a static test with multiple loads in sequence of loading and unloading steps on the seat back and head restraint. Stiffness of the foams, lumbar mats, seat adjustment mechanisms, seat frames contribute a lot to meet performance targets set by the regulation. This technical paper discusses various design factors, their
Purnoo Munuswamy, Ravi, ThamnampudiI, Ramasubba Reddy, Shanmugam, Seenuvasan, Muthupandian, Arunachalam, Holur, Prabhu
Effect of Seat Back Restriction on Head, Neck and Torso Responses of Front Seat Occupants When Subjected to a Moderate Speed Rear-Impact2021-01-09204/6/2021
During high-speed rear impacts with delta-V > 25 km/h, the front seats may rotate rearward due to occupant and seat momentum change leading to possibly large seat deflection. One possible way of limiting this may be by introducing a structure that would restrict large rotations or deformations, however, such a structure would change the front seat occupant kinematics and kinetics. The goal of this study was to understand the influence of seat back restriction on head, neck and torso responses of front seat occupants when subjected to a moderate speed rear-impact. This was done by simulating a rear impact scenario with a delta-V of 37.4 km/h using LS-Dyna, with the GHBMC M50 occupant model and a manufacturer provided seat model. The study included two parts, the first part was to identify worst case scenarios using the simplified GHBMC M50-OS, and the second part was to further investigate the identified scenarios using the detailed GHBMC M50-O. The baseline condition included running
Ramachandra, Rakshit, Pradhan, Vikram, Kang, Yun Seok, Davidson, Russell, Humer, Mladen, Zhang, Jianmin
Effect of Occupant Weight and Initial Position in Low-to-High Speed Rear Sled Tests with Older and Modern Seats2021-01-09184/6/2021
The average body weight of the US population has increased over time. This study investigates the effect of increasing weight on seat and occupant responses in 15-18 km/h and 42 km/h rear sled tests. The effect of initial occupant posture is also discussed. Seven tests were conducted with lap-shoulder belted ATDs (anthropometric test device) placed on older and modern driver seats. Four tests were conducted with a 50th percentile male Hybrid III, two with 95th percentile male Hybrid III and one with a BioRID. The ATDs were ballasted to represent a Class I or II obese occupant in three tests. The tests were matched by seat model and sled velocity. The effect of occupant weight was assessed in three matches. The results indicated an increase in seatback deflection with increasing occupant weight. For example, the average dynamic deflection was 2.8-times greater with a ballasted 95th ATD than with a 50th ATD (20.2 v 7.3 degree) in the 15-18 km/h sled tests and 1.4-times greater with a
Parenteau, Chantal, Burnett, Roger, Viano, David, White, Samuel
Seat Performance in Rear Impacts: Seatback Deflection and Energy Dissipation2021-01-09164/6/2021
Occupant protection in rear crashes is complex. While seatbelts and head restraints are effective in rear impacts, seatbacks offer the primary restraint component to front-seat occupants in rear impacts. Seatback deflection due to occupant loading can occur in a previous rear crash and/or in multiple-rear event crashes. Seatback deflection will in-turn affect the plastic seatback deformation and energy absorption capabilities of the seat. This study was conducted to provide information on seatback deflection and seat energy consumption in low and high-speed rear impacts. The results can be used to examine seatback deflection and energy consumed in a previous rear impact, or in collisions with multiple rear impacts. Prior seatback deflection and energy absorption can affect the total remaining energy absorption and seat performance for a subsequent rear impact. Rear sled tests included eight 16 km/h tests conducted with the BioRID and eight matched 40 km/h tests with the 50th percentile
White, Samuel, Parenteau, Chantal, Burnett, Roger
Dual-Recliner ABTS Seats in Severe Rear Sled Testswith the 5th, 50th and 95th Hybrid III2021-01-09174/6/2021
Seat strength has increased over the past four decades which includes a transition to dual recliners. There are seat collision performance issues with stiff ABTS and very strong seats in rear impacts with different occupant sizes, seating positions and physical conditions. In this study, eight rear sled tests were conducted in four series: 1) ABTS in a 56 km/h (35 mph) test with a 50th Hybrid III ATD at MGA, 2) dual-recliner ABTS and F-150 in a 56 km/h (35 mph) test with a 5th female Hybrid III ATD at Ford, 3) dual-recliner ABTS in a 48 km/h (30 mph) test with a 95th Hybrid III ATD leaning inboard at CAPE and 4) dual-recliner ABTS and Escape in 40 km/h (25 mph) in-position and out-of-position tests with a 50th Hybrid III ATD at Ford. The sled tests showed that single-recliner ABTS seats twist in severe rear impacts with the pivot side deformed more rearward than the stanchion side. The use of dual recliners on ABTS seats prevented twist but increased the stiffness causing serious
Viano, David, Burnett, Roger, White, Samuel, Stephens, Gregory, Parenteau, Chantal
Zero-Gravity Body Posture Influences Acupressure Massage ChairTBMG-3817812/1/2020
Spinoff is NASA’s annual publication featuring successfully commercialized NASA technology. This commercialization has contributed to the development of products and services in the fields of health and medicine, consumer goods, transportation, public safety, computer technology, and environmental resources.
The Effect of Change in Assembly Sequence on Permanent Strain of Cab Suspension Console02-13-02-00118/20/2020
Heavy commercial vehicles play an important role in creating the trade and economic balance of countries. Also, the durability and safety of heavy commercial vehicles come to the fore. Heavy commercial vehicles consist of two parts. These are the chassis area with the equipment that allows the vehicle to move and the cabin section where the driver is located. The cabin area is the most important area that ensures the highest level of driver safety. Considering that the production of trucks is increasing day by day, it is inevitable for companies to increase their R&D activities in the field of cabin and cabin suspension systems for much safer, durable, and comfortable trucks. This study aims to determine the safe torque value of the fasteners and their assembly sequence of the Cab Suspension Console, which is one of the most important connection parts in a truck and which can cause a fatal accident by breaking. In this study, the safe torque value of the fasteners of the cabin
Yildirim, Bariscan, Öztürk, Dogan
Motor Vehicle Seat DimensionsJ2732_202007 (Current)7/1/2020
This document provides dimensional definitions that facilitate geometric quantification and evaluation of seats. Linear, radial, and angular surface dimensions included in this document are intended to approximate shape characteristics based on defined points of interest and not as a method needed to reproduce complex surface contours. In many cases, other points across the seat surface shape may exceed or not reach the boundary defined by these simple geometric definitions. Dimensions described in this document have been designed to be measured in a CAD environment; however, many dimensions require the HPD position and attitude. This can be obtained by physically establishing H-point using benchmark or auditing procedures OR by measuring the HPD within a CAD or modelling system. Refer to the appropriate document for these procedures. Three types of seat geometry reference points and measurements have been developed: 1 Simple reference points and measurements not related to H-point. 2
Human Accom and Design Devices Stds Comm
Motor Vehicle Seat DimensionsJ2732_202007-TEST-REC (Historical)7/1/2020
This document provides dimensional definitions that facilitate geometric quantification and evaluation of seats. Linear, radial, and angular surface dimensions included in this document are intended to approximate shape characteristics based on defined points of interest and not as a method needed to reproduce complex surface contours. In many cases, other points across the seat surface shape may exceed or not reach the boundary defined by these simple geometric definitions. Dimensions described in this document have been designed to be measured in a CAD environment; however, many dimensions require the HPD position and attitude. This can be obtained by physically establishing H-point using benchmark or auditing procedures OR by measuring the HPD within a CAD or modelling system. Refer to the appropriate document for these procedures. Three types of seat geometry reference points and measurements have been developed: 1 Simple reference points and measurements not related to H-point. 2
Human Accom and Design Devices Stds Comm
The Effect of Crash Severity and Structural Intrusion on ATD Responses in Rear-End Crashes2020-01-12244/14/2020
This study assesses vehicle and occupant responses in six vehicle-to-vehicle high-speed rear impact crash tests conducted at the Exponent Test and Engineering Center. The struck vehicle delta Vs ranged from 32 to 76 km/h and the vehicle centerline offsets varied from 5.7 to 114 cm. Five of the six tests were conducted with Hybrid III ATDs (Anthropometric Test Device) with two tests using the 50th male belted in the driver seat, one test with an unbelted 50th male in the driver seat, one test with a 95th male belted in the driver seat, and one with the 5th female lap belted in the left rear seat. All tests included vehicle instrumentation and three tests included ATD instrumentation. The ATD responses were analyzed and compared to corresponding IARVs (injury assessment reference values). Ground-based and onboard vehicle videos were synchronized with the vehicle kinematic data and biomechanical responses. The timing of the vehicle crush, occupant compartment intrusion, seatback motion
Parenteau, Chantal, Croteau, Jeffrey, Zolock, John
The Effects of Small Seat Swiveling Angles on Occupant Responses during a Frontal Impact2020-01-05714/14/2020
In highly automated vehicles (HAVs), new seat configurations may be desirable to allow occupants to perform new activities. One of the current HAV concepts is the swiveled seat layout, which might facilitate communication between occupants. The main objective of this study was to investigate the effects of seat swiveling angles on occupant kinematics and injury risk predicted by a Human Body Model (HBM) during a frontal impact. A detailed 50th percentile male HBM (GHBMC M50-O) was subjected to two frontal crash pulses in a sled setup. The model was positioned on a semi-rigid seat and restrained using a pre-inflated airbag and a three-point seatbelt. Simulations included four seat swiveling angles (0, -10, -20, and -30 degrees), three occupant positions (Sedan driver, large VAN driver or Laptop user), two airbag initial locations (nominal or matching the head Y location), and the inclusion of lateral supports on the seat pan. The effects of the seat swiveling angle were similar for all
Grébonval, Cyrille, Trosseille, Xavier, Petit, Philippe, Wang, Xuguang, Beillas, Philippe
Occupant Dynamics during Moderate-to-High Speed Rear-End Collisions2020-01-05164/14/2020
Numerous studies have evaluated occupant kinematics and dynamics in “low-speed” rear-end impacts (delta-V ≤ 8 mph). Occupant biomechanics during “moderate-to-high” speed rear impacts (9 ≤ delta-V ≤ 20 mph) has not been thoroughly examined. This study characterized the motions and forces experienced by the head, neck, torso, hip, and left/right femur during these collisions. The publicly available NHTSA rear-end crash test data were examined. More specifically, the FMVSS 301 Fuel System Integrity tests were used. The test procedure involved a 30 mph moving barrier impacting the rear of the vehicles. Instrumented 50th-percentile male (N = 47) or 5th-percentile female (N = 4) Hybrid III ATDs were positioned in the driver seat. Occupant data including head accelerations, upper/lower neck shear and axial forces, upper/lower neck moments, lower neck acceleration, torso accelerations, torso deflection, hip accelerations, and left/right femur axial forces were evaluated and compared to
Atarod, Mohammad
The Effects of Active and Conventional Head Restraints on Front Seat Occupant Responses in Rear Impacts2020-01-12174/14/2020
This study assesses front seat occupant responses in rear impacts with active head restraints (AHR) and conventional head restraints (CHR) using field accident data and test data from the Insurance Institute for Highway Safety (IIHS). 2003-2015 NASS-CDS data were analyzed to determine injury rates in 1997+ model year seats equipped with AHR and CHR. Results indicated that less than 4% of occupants were in seats equipped with AHR. Crashes of delta-V <24 km/h accounted for more than 70% of all exposed front seat occupants, irrespective of head restraint design. Rear crashes with a delta-V < 24 km/h included 35.6% fewer occupants who sustained a MAIS 1-2 injury overall and 26.4% fewer who sustained a MAIS 1-2 cervical injury in vehicles equipped with AHR compared to CHR. In IIHS 16 km/h rear sled tests, the biomechanical response of an instrumented BioRID was evaluated on seats with AHR and CHR. HIC15 and concussion risk were calculated from head acceleration data. Test data with AHR and
Parenteau, Chantal, Campbell, Ian C., Pasquesi, Stephanie A.
The Effect of Obesity on Rollover Ejection and Injury Risks2020-01-12194/14/2020
Obesity rates are increasing among the general population. This study investigates the effect of obesity on ejection and injury risk in rollover crashes through analysis of field accident data contained in the National Automotive Sampling System-Crashworthiness Data System (NASS-CDS) database. The study involved front outboard occupants of age 15+ years in 1994+ model year vehicle rollover crashes. Occupants were sorted into two BMI groups, normal (18.5 kg/m2 ≤ BMI < 25.0 kg/m2) and obese (BMI ≥30 kg/m2). Complete and partial ejection risks were first assessed by seating location relative to roll direction and belt use. The risk of serious-to-fatal injuries (MAIS 3+F) in non-ejected occupants were then evaluated. The overall risk for complete ejection was 2.10% ± 0.43% when near-sided and 2.65% ± 0.63% when far-sided, with a similar risk for both the normal and obese BMI groups. Complete ejection was highest for unbelted occupants, irrespective of BMI, and uncommon for belted occupants
Parenteau, Chantal, Smedley, Janine, Carhart, Michael, Dibb, Alan
Create the Future Contest Idea Saving LivesTBMG-361613/1/2020
The Create the Future Design Contest was launched in 2002 by the publishers of Tech Briefs magazine to help stimulate and reward engineering innovation. The annual event has attracted more than 14,000 product design ideas from engineers, entrepreneurs, and students worldwide.
Design Guidelines for Fiberboard MaterialsJ1774_201909 (Current)9/25/2019
This document provides information on the various fiberboard products, which are available for automotive application. It is intended to give engineers and designers a better understanding of product usage, characteristics, properties and industry terminology. The following sections cover these topics: 2 General Product Information 3 Design Characteristics 4 Physical/Mechanical Properties 5 Fiberboard Definitions In sections 2, 3 and 4 the fiberboard products are categorized. These sections give an overview of product types, with general information about characteristics and properties. In cases where product categories encompass more than one material or material grade, ranges were established to cover all of the products in that category. The individual companies that supply fiberboard products should be consulted for specific information about a particular product or application.
Textile and Flexible Plastics Committee
WHAT WE'RE DRIVING19AUTP09_089/1/2019
As the sporting player in Volvo's C-segment sedan lineup, this all-wheel drive, turbocharged-and-supercharged R-Design S60 faces benchmark competition in the BMW 3-Series, Audi A4 and Mercedes-Benz C-Class. In pure performance, the stylish Swede stacks up nicely against the Germans: Its 316 hp (236 kW) pushes the 3,900 lb (1769 kg) car plus my 200-lb (91 kg) of dead weight from a standstill to 60 mph (97 km/h) in 5.5 s, according to my stopwatch. Dynamically, the S60 T6 (not my choice of nomenclature, as it's a 4-cyl., not a six) feels solid and secure, if not exceptionally nimble, when pushed hard in the corners. But where the S60 R-Design clearly beats the others is inside, the area where Volvo shows its taillamps to the other premium brands. The S60's cabin is a beautifully integrated blend of rich materials and tasteful accents - brushed aluminum of the lower IP contrasting with deep ebony, offset by delightful-to-touch control knobs. The front seats are both handsome and
Gaining Approval for Seats with Integrated Electronics in Accordance with AC21-49 Option 7bAIR6448A (Current)8/7/2019
The primary purpose of this document is to provide roles, responsibilities and accountabilities to meet AC 21-49 Section 7.b ‘Type Certification using TSO-approved seat with electronic components defined in TSO design’. This document may be applied to all applicable seat TSOs (C39(), C127()…etc). The approval for the integration of the electronics will fall, in part or in full, under the type design authority of the Seat Installer rather than the Seat Supplier shipping the integrated seat. The defined responsibilities, areas of authority and accountability of each party, as well as necessary communication protocols, must ensure configuration management, design control and quality control. These definitions, controls and protocols are agreed (thru normal commerical agreements and binding contracts) and adhered to by all parties ensuring all parts in the supply chain remain approved (e.g. certified and conformed).
Aircraft SEAT Committee
Analyzing Field Environments to Understand Product Failure Causes2019-01-14776/5/2019
Product failures often require expensive repairs or replacements. Over-engineering adds to recurring costs and its success is uncertain if the failure’s cause is not understood. Engineers need in-depth knowledge before attempting a re-design. This case study focuses on bus seat failures that occasionally occur in the field but are not predicted by current industry standard tests in the lab. The goal was to collect comprehensive field vibration data and analyze that data to understand the failure’s causes. The study used accelerometers placed at various points in multiple seating configurations and across multiple field environments. Analysis identified transmissibility issues between axes of motion, as well as a seat configuration with higher reliability.
Vande Kamp, Jade
Towards a Quiet Vehicle Cabin Through Digitalization of HVAC Systems and Subsystems Aeroacoustics Testing and Design2019-01-14766/5/2019
With the rise of electric autonomous vehicles, it has become clear that the cabin of tomorrow will drastically evolve to both improve ride experience and reduce energy consumption. In addition, autonomy will change the transportation paradigm, leading to a reinvention of the cabin seating layout which will offer the opportunity to climate systems team to design quiet and even more energy efficient systems. Consequently, Heat and Ventilation Air Conditioning (HVAC) systems designers have to deliver products which perform acoustically better than before, but often with less development time. To success under such constraints, designers need access to methods providing both assessment of the system (or subsystems) acoustic performance, and identification of where the designs need to be improved to reduce noise levels. Such methods are often needed before a physical prototype is requested, and thus can only be achieved in a timely manner through digital testing. Previous studies have
Vidal, Vincent, Mann, Adrien, Verriere, Jonas, Kim, Minsuk, Ailloud, Fabrice, Henner, Manuel, Cheriaux, Olivier
Comparison of Measurement Methods for Evaluating Displacement of Commercial Vehicle Seats2019-01-14816/5/2019
Measuring the displacements in vehicle seat suspensions and the displacements the seat has to absorb may assist vehicle seat designers in better designing seats to absorb vibrations. Low frequency seat displacement is important in seat design to identify end-stop events and higher frequency shorter displacements are also important since seat components can be optimized to absorb these smaller displacements. Displacements can be directly measured with special instruments, but it would be less complicated if simple, compact accelerometers could be used to measure the seat displacements. This paper compares accelerometer-derived displacement measurements to known displacements derived from sinusoidal physics and field measured random displacements measured with potentiometers. Using known, controlled sinusoidal displacements, three lab-based experiments were conducted to determine how well accelerometers, using double integration, could measure displacements. In addition, using a vehicle
Haylett, James, Johnson, Peter
H-Point Machine (HPM-II) - Procedure for H-Point Determination - Benchmarking Vehicle SeatsJ4003_201904 (Current)4/25/2019
Benchmarking is used to discover the design intent measurements for seating compartments in vehicles when these measurements are either unknown or are specified using differing measurement procedures. This document provides the specifications and procedures to establish consistent measurements for benchmarking vehicle seating positions using the H-Point Machine (HPM-II1) described in SAE J4002 and the H-Point Design tool (HPD) described in SAE J4004. The HPM-II is a physical tool used to establish key reference points and measurements in a vehicle (Figure 1). The HPD is a CAD tool that aids in the benchmarking process (see Appendix A and SAE J4004).
Human Accom and Design Devices Stds Comm
Comparison Study of Malaysian Driver Seating Position in SAEJ1517 Accommodation Model06-12-02-00064/8/2019
A key element in an ergonomically designed driver’s seat in a car is the correct identification of driver seating position and posture accommodation. Current practice by the automotive Original Equipment Manufacturer (OEM) is to utilize the Society of Automotive Engineering (SAE) J1517 standard practice as a reference. However, it was found that utilizing such guidelines, which were developed based on the American population, did not fit well with the anthropometry and stature of the Malaysian population. This research seeks to address this issue by comparing the SAE J1517 Model against Malaysian preferred driving position. A total of 62 respondents were involved for the driver seating position and accommodation study in the vehicle driver’s seat buck mockup survey and measurements. The results have shown that the Malaysian drivers prefer to sit forward as compared to the SAE J1517 Model and have shorter posture joint angle. This could significantly affect the design of the driver seat
Rashid, Zuli’zam, Bakar, Nooh Abu, Dolah, Rozzeta, Ghazilla, Raja Ariffin Raja
Vibration Control of an Active Seat Suspension System Integrated Pregnant Woman Body Model2019-01-01724/2/2019
Proportional-integral-derivative (PID) controller is effective, popular and cost effective for a lot of scientific and engineering applications. In this paper, PID and fuzzy-self-tuning PID (FSTPID) controllers are applied to improve the performance of an active seat suspension system to enhance the pregnant woman comfort. The equations of motion of thirteen-degrees-of-freedom (13-DOF) active seat suspension system incorporating pregnant woman body model are derived and simulated. PID gains are tuned and estimated using genetic algorithm (GA) to formulate GA PID controller. In FSTPID, fuzzy logic technique is used to tune PID controller gains by selecting appropriate fuzzy rules using Matlab/Simulink software. Both controlled active seat suspension systems are compared with a passive seat suspension. Suspension performance is evaluated under bump and random road excitations in order to verify the success of the proposed controllers. Theoretical results reveal that the proposed
Ali, Shaimaa A., Metered, H., Bassiuny, A. M, Abdel-Ghany, AM
Effect of Fabric Parameters on Phenomena of Electrostatic Charge Generation2019-01-04644/2/2019
Electrostatic charge generation in fabric is a common phenomenon. This phenomenon of charge generation & transfer of the same to human body is more in case of fabrics made of polyester yarns due to interface property of the material. The charge generation may result in attraction of dust on the fabric surface, clinginess & may also result in uncomfortable shock to the human body. This situation is attributed to various parameters such as fabric construction, yarn properties, yarn finish & various coating on the yarn. Since, polyester fabric is prime material used in seating; there have been many incidences of rubbing of seat fabric to human body, resulting in generation of static charge. This study focuses on understanding the effect of various fabric parameters on electrostatic charge generation. The study will also look into various potential solutions to reduce the charge generation with their merits and demerits.
Kumari, Sarita, Maheshwari, Pankaj
FRED II Quasistatic Seat Testing Rearward: An Improved Method Based on the SAE H-point Manikin2019-01-10324/2/2019
Various methods have been used to load a seat in the rear direction, including FMVSS 207, assorted body blocks and QST (quasistatic seat test). However, each method lacks some critical aspect of occupant loading of the seat or is too complex for routine development work. A new method is presented to determine the strength and energy transfer of a seat to an occupant in rear impacts that reflects how an occupant interacts with the seat in a rear impact. A metal-cast H-point manikin, called FRED II, was modified to support a loading bar and was pulled rearward into the seatback by a hydraulic ram. The force and displacement of the loading and the inboard and outboard seatback angle were measured. The response of the seat was recorded by video. The moment about the recliner pivot at peak force was determined by aligning the center of the recliner in side views of the seat position initially and at peak load. The height of the cable above the center of the recliner was determined giving
Viano, David, Burnett, Roger, White, Samuel
Seat Performance and Occupant Moving Out of the Shoulder Belt in ABTS (All-Belts-to-Seat) in Rear Impacts2019-01-10314/2/2019
This study examined occupant and seat responses with ABTS (all-belts-to-seat) in rear end collisions. Some have claimed improved ABTS seat performance and retention in rear impacts than conventional seats. ABTS seats tend to have higher ultimate yield strengths than conventional yielding seats. Most ABTS seats have asymmetric seatback stiffness due to the need for additional structure on one side of the seat to support shoulder belt loads. Many designs use a single-side recliner and single stanchion that anchors the D-ring. This asymmetry results in twisting of the seatback in severe rear impacts. Seatback twist can allow the occupant to move away from the shoulder belt. Rearward pull tests on ABTS seats also demonstrates seatback twisting and in some cases large drops in load during the test. The added strength and stiffness of ABTS seats lead to designs that are vulnerable to sudden force drops from separated parts.
White, Samuel, Viano, David, Burnett, Roger
A Study on Control Logic Design for Power Seat2019-01-04664/2/2019
The large luxury sedan seat has a 22-way Movement. It offers a wide range of adjustments to enhance passenger comfort performance while it has many constraints on movement in constrained indoor space. In addition, the power seat is operated by a motor, which makes it difficult for the user to determine the amount of adjustment, unlike determining the amount of adjustment by the power and feel of a person, such as manual seat adjustment. IMS, one-touch mode, is also constrained by parameters such as indoor space package, user's lifestyle, etc. during function playback. This paper aims to design the seat control logic to achieve the best seat comfort while satisfying each constraint.{"list":{"list-type":"bullet","list-item":[{"p":"Increase robustness of power seat control logic."},{"p":"Provide optimal adjustments and comfort at each location."},{"p":"Offer differentiated custom control and seating modes for each seat."},{"p":"Improve customer satisfaction and quality by upgrading
Kwon, Misun, Lee, Taehoon, Park, Sangdo
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