Browse Topic: Fuel economy

Items (47,970)

Quantitative Analysis of a Hybrid Electric HMMWV for Fuel Economy Improvement

2024-01-3356

04/23/2025

ABSTRACT This paper presents a quantitative analysis and comparison of fuel economy and performance of a series hybrid electric HMMWV (High Mobility Multi-purpose Wheeled Vehicle) military vehicle with a conventional HMMWV of equivalent size. Hybrid vehicle powertrains show improved fuel economy gains due to optimized engine operation and regenerative braking. In this paper, a methodology is presented by which the fuel economy gains due to optimized engine are isolated from the fuel economy gains due to regenerative braking. Validated vehicle models as well as data collected on test tracks are used in the quantitative analysis. The regenerative braking of the hybrid HMMWV is analyzed in terms of efficiency from the kinetic energy at the wheels to the portion of regenerative power which is retrievable by the battery. The engine operation of both the series hybrid and conventional HMMWV are analyzed using a 2-D bin analysis methodology. Finally, the vehicle model is used to make

Nedungadi, Ashok, Masrur, Abul, Khalil, Gus

Development of Cylinder Deactivation Control during Idle for Conventional Engines

2024-32-001904/18/2025

This report examines the advancement and utilization of cylinder deactivation technology that enhances fuel efficiency in conventional engines without hardware modifications. It operates by halting fuel supply to some of the cylinders in multi-cylinder engines and increasing the output power of the remaining active cylinders to maintain an idle state. By implementing this technology in the mass-produced 90° V-twin engine, the U502, and deactivating one of its two cylinders, fuel consumption during idling is reduced by over 30%. The focus of this study is on the technology developed to minimize engine speed fluctuations during the transition to cylinder deactivation and reactivation for the engine. By making various modifications to the fuel injection control sequence and optimizing the throttle opening of each cylinder in idle and driving conditions, engine speed fluctuations were minimized. This allows users to reduce fuel consumption while maintaining the engine’s original

YANAGIDA, Shoji

Development of the Mild Hybrid System for Off-Road Machinery

2024-32-006704/18/2025

In recent years, the importance of achieving carbon neutrality has been highlighted in response to the escalating severity of climate change. In the leading automobile market, the share of electric vehicles is gradually expanding, especially in passenger car sector. However, it is not same in commercial vehicle sector. In the off-road machinery market, as with electrification in commercial vehicles, the factors such as the need to install charging infrastructure and the requirement for large batteries to expand operating duration are significant challenge to full electrification. As one of the realistic solutions toward carbon neutrality for off-road machines, methods to utilize both internal combustion engines (ICE) and their applied products are being reconsidered. Under the circumstances, we have developed a mild-hybrid (MH) system for small off-road machinery. This system adopts a 48V power supply in order to minimize size of the system offers as a “Drop-in” package solution. This

Koyama, Kazuaki, Kimura, Ryota, Nagamori, Yuko, Horita, Tatsuhiko, Nosaka, Kento

Virtual Calibration Approach to the Development of Control Systems and Strategies for Hybrid L-Category Vehicles

2024-32-006604/18/2025

Hybrid powertrain for motorcycles has not been widely adopted to date but has recently shown significant increased interest and it is believed to have great potential for fuel economy containment in real driving conditions. Moreover, this technology is suitable for the expected new legislations, reduced emissions and enables riding in Zero Emissions Zones, so towards a more carbon neutral society while still guaranteeing “motorcycle passion” for the product [1, 2]. Several simulation tools and methods are available for the concept phase of the hybrid system design, allowing definition of the hybrid components and the basic hybrid strategies, but they are not able to properly represent the real on-road behaviour of the hybrid vehicle and its specific control system, making the fine tuning and validation work very difficult. Motorcycle riders are used to expect instant significant torque delivery on their demand, that is not properly represented in legislative cycles (e.g. WMTC); rider

Antoniutti, Christian, Sweet, David, Hounsham, Sandra

Studying the Lean Burn Operation in Two-Wheelers to Increase Fuel Efficiency and Investigate the Use of Lean NOx Trap Catalyst (LNT) for Lean Burn System

2024-32-005804/18/2025

This study offers an overview of the impact of lean burn technology in two-wheeler vehicles, specifically concentrating on enhancing the fuel economy and addressing the challenges associated with its adoption. Lean burn systems, characterized by a fuel-air mixture with a higher air content than stoichiometric ratio. The study focuses on technology which meets stringent emission standards while enabling the optimization of fuel efficiency. The lean burn system employs strategies to optimize air-fuel ratio using electronic fuel injection, ignition timing control, and advanced engine control algorithms like - updated torque modulation control algorithm for drivability, lambda control algorithm for rich and lean switch and NOx modelling algorithm for LNT catalyst efficiency tracking. The challenges related to lean burn systems, includes issues related to combustion stability, nitrogen oxide (NOx) emissions, and their impact on drivability, is summarized in the study. Mitigation strategies

Somasundaram, Karthikeyan, Sivaji, Purushothaman, John Derin, C, Vishal, Karwa, Manoj Kumar, S, Maynal, Rajesh

EDITORIAL: Farewell and thanks, Mr. Birch

21AUTP06_0401/27/2025

“We pay close attention to the SAE magazines because your guy in Europe writes interesting articles,” a BMW engineering executive told me one year at the Frankfurt Motor Show. He was referring to Stuart Birch, our veteran European Editor, who has recently decided - after nearly 37 years of outstanding reporting for SAE International - to hang up his keyboard and spend more time with his wife, Kim, their family and friends in the British countryside, and his classic Porsche 911. Our staff had been dreading the day that Stuart would announce his retirement, foremost because he's been a great friend as well as a colleague. And because journalists with his qualities - professionalism, perspective, a powerful work ethic and great wit - are increasingly rare in the mobility-technology space. As SAE's global audience knew, Stuart Birch delivered compelling technical and business information. He covered product, processes and people with equal poise. And he thrived on the R&D beat: Virtual

Brooke, Lindsay

Quantitative Analysis of a Hybrid Electric HMMWV for Fuel Economy Improvement

2024-01-3356-TEST-REC11/15/2024

Nedungadi, Ashok, Masrur, Abul, Khalil, Gus

Data-Driven Toe Misalignment Detection in Single-Unit Twin-Axle Trucks

2024-26-027801/16/2024

Toe misalignment detection and its correction are important periodic tasks recommended by Original Equipment Manufacturers (OEMs) for Heavy Commercial Road Vehicles (HCRVs) to prevent premature tyre wear and improve fuel economy. Existing misalignment detection methods need skilled professionals to operate sophisticated equipment, while automated methods require additional sensors, which are not readily available in most trucks, making their implementation challenging. This study explores the effectiveness of a data-driven method to detect toe misalignment in single-unit twin-axle trucks with symmetric and asymmetric toe configurations. This method involves continuous monitoring of lateral dynamics variables measurable using sensors present in most trucks making it practically tractable. Ramp steer manoeuvres with a 45◦ steering angle and a rise time of 3 seconds in two directions (clockwise and anticlockwise) for two toe configurations (symmetric and asymmetric) constituted the four

Burande, Kalyani, Grandhe, Roshan, Mukhopadhyay, Arko, Sharma, Mitanshu, Shankar Ram, C S

Dynamic Spark Advance Technology for Gasoline Fuel Blends

2024-26-007401/16/2024

Fuel efficiency is one of the most important customer requirement in Indian market as well as very crucial to meet the upcoming regulation like CAFÉ for Indian Automotive manufacturers. Most of the technology changes to meet this challenge, always come with a cost penalty with hardware addition. To counter the above challenge, we identified a strategy in the EMS software, without any hardware change, that will dynamically adapt the spark timing based on fuel quality. This strategy has resulted in fuel efficiency improvement on MIDC as well as on-road as per customer driving pattern. Going forward the availability of Ethanol Blended Fuels are going to increase multifold, to take advantage of this, the dynamic spark advance strategy has been proposed in this paper. This paper elaborates on the work done to develop and validate the EMS Strategy as well as the test results with different Ethanol Fuel Blends.

Tyagarajan, Sethuramalingam, Kavekar, Pratap, Suna, Bhagyashree, Agarwal, Nishant, Shaikh, Wasim

A comparative study of ethanol and methanol blends on performance and emissions on BSIV and BSVI class of vehicles

2024-26-007301/16/2024

The quest for alternate fuels has led many researchers to evaluate various alcohols as an immediate substitute for gasoline. Among the alcohols, ethanol has received a lot of popularity as it can be produced from biomass feeds such as sugarcane and corn. Several countries have made it mandatory to blend at least 10% of ethanol in gasoline. However, the source of feedstock for ethanol production is posing a threat to food security. In order to restrain this problem, a few countries are promoting the use of methanol as an alternative fuel. Methanol can be obtained by processing naturally available biomass resources, much of which is waste material. Methanol-gasoline blends have been found to have a high octane number, good performance and lower carbon emissions, making it an excellent alternative fuel for engines. In the present study, a comparative analysis was carried out to evaluate the performance and emissions from unmodified vehicles using lower concentrations (up to 20%) of

Teja, Ravi, Khandai, Chinmayananda, Muralidharan, M

Engine Warm-up Prediction using Machine Learning Methodology.

2024-26-029501/16/2024

In the recent times, when emission & CO2 legislations are becoming more stringent, we need to adjust our simulation methods to the engine warm-up for better prediction. A typical fuel economy simulation for a WLTP drive cycle with and without considering warm-up effect differentiates up to 6-8%. Thus, there is a need to consider engine warm-up parameters for drive cycle simulations. The engine warm-up can be predicted in multiple ways but the most common way is detailed Physics based 1D modelling. These thermodynamic based models have a very good accuracy in temperature characteristics compared to actual test but take a lot of simulation time. The current requirement is to have models, which can do the same with 0.3 times real time so that these can be coupled with SiL simulation. The current paper will portrait a machine learning based methodology to predict Engine Oil & Coolant temperature based on driving profile and fuel consumption. ML model is trained by using data from one drive

Kelkar, Kshitij, Bensch, Simon, Gopalkrishnan, Suresh Kumar, Meissner, Ronny

Review on Laser welding of High Strength Aluminium alloy for Automotive Applications

2024-26-019301/16/2024

High strength aluminium alloys are an ideal material in the automotive sector leading to a significant weight reduction and enhancement in product safety. In recent past extensive development in the field of high strength steel and aluminium was undertaken. This development has been propelled due to demand for light weight automotive parts. The high strength to weight ratio possessed by Al alloy helps in reducing the total weight of the vehicle without effecting the overall performance, thereby increasing the fuel economy and reducing the carbon emission level. Joining of high strength aluminium alloy is critical to develop durable automotive products. Joining of high strength aluminium alloy for mass production in automobile industry is a challenging task. Laser welding is recognized as an advanced process to join materials with a laser beam of high-power, high-energy density. In the present study efforts are made to summarise the influence of important process parameters of laser

Sahu, Hemant, Dave, Rajeev, Chauhan, Shiv, Dwivedi, Ravi

INVESTIGATION OF GASKET SEALING BEHAVIOUR OF AN ALL-ALUMINIUM HIGH PERFORMANCE, NEW GENERATION PASSENGER CAR ENGINE UNDER EXTREME ENGINE OPERATING CONDITIONS

2024-26-003301/16/2024

The increasing demand for higher specific power, fuel economy, Operating Costs as well as meeting global emission norms have become the driving factors of today’s product development in the automotive market today. Substitution of high-density materials and more precise adjustment of material parameters help in significant weight decrease, but it is accompanied by undesirable cost increase and manufacturing complexity. This becomes a challenge for every automotive engineer to balance the above parameters to make a highly competitive design. This work is a part of the Design and Development of 2.2 L, 4 Cylinder TCIC Diesel Engine for a complete new monocoque vehicle platform, focused on automotive passenger car application. This paper explains the selection of a suitable cylinder head gasket technology for a lightweight engine that acts as a sealing interface between the cylinder block and cylinder head. The decision to select an aluminum alloy for both cylinder block and head still

DHADSE, ASHISH, Dharan R, Bharani, Vellandi, Vikraman, Sasikumar, M

Engine Modelling with Smart Online DoE

2024-26-033801/16/2024

The implementation of TREM/CEV 5 emission norms on farm equipment will bring in cost pressure due to the need for exhaust after treatment systems. This cost increase needs to be reduced by bringing in more efficient and effective processes to shorten the development phase and to provide better fuel efficiencies. In this work ETAS ASCMO Online DoE with Constraint Modelling (ODCM) to execute smart online DoE on a new common rail diesel engine with EGR, whose exact bounds of operation was not available. A Global test plan with ASCMO Static was created without much focus on detailed constraints of engine operation, other than the full load curve. The parameters which were selected were Speed, Torque, Rail Pressure, Main Timing, EGR Valve Position, Pilot Separation and Quantity and Post Quantity and Separation. For these parameters, the safe operating bounds were not available. This ASCMO Static test plan is automated and executed on engine test cell with ETAS INCAFlow. ODCM at each step

Paulraj, Lemuel Srinivasan, Varsha, Anuroopa, Karadi, Subramanya, KUMAR, DEVENDRA

Energy Conservation And Protecting Global Health By Automated Corporate Transport Services Application/System.

2024-26-023801/16/2024

Energy Conservation And Protecting Global Health By Automated Corporate Transport Services Application/System. Now a days the huge problem our globe is facing is global warming and energy conservation. All world engineering is happening around this topic particularly, that’s why we have introduce clean fuels, EV’s, solar systems, stopping all conventional energy sources ex; thermal power plants, limited use of coal and conventional fuel etc. world is putting all investment, technology in making world a better place to live and sustain healthy environment. That’s the corporates also up to, saving paper by limited use of it, no carbon footprint awareness program, saving electricity using more day light many more. Still, corporates are missing on crucial point known to all, i.e. To daily commute from office to home employees are using their own vehicle hatchback, sedan, SUV etc. As India a country with hot climate it is understandable that to retain work energy, we need comfortable

Thakare, Ashish

Scientific Approach for Pickup Cargo Weight Reduction

2024-26-019201/16/2024

Due to increasing competitiveness, the arrival of industry giants, product pricing, etc., the automobile market in India is becoming more dynamic to adopt the changes. Apart from this, the product needs to be competitive to capture market by lowering the benefit margin. After launch and gaining of mass volume of the market, the Value Analysis and Value Engineering (VAVE) helps in minimizing the design and development costs through removal of non-value adding processes and activities by understanding the product's value, functions, features, customer demand, quality, and Real-World Usage Pattern (RWUP) without affecting the performance and eventually help in increasing the profit margin of organization. In this study, the benchmarked based statistical Light Weight Index (LWI) technique is developed for the predicting the world in class optimum weight. For these four statistical Light weight Index numbers is derived based on the geometrical dimensions. This strategy is used for the

Patel, Mayank, Balasubramani, Sritharkumar, Pandurangan, Raman, Cornelio, Ronald, Senrayaperumal, Sakthivel, ved, Kapil, Mohan, Aravind

Development of Low Viscosity Fuel Economy Engine Oil for Commercial Vehicles

2024-26-004001/16/2024

Sustainability today has evolved from being just a niche engagement to an absolute necessity. The reduction of carbon emissions from aspects of human activity has become a critical enabler to mitigate the impact of climate change. The Transportation industry is a significant contributor to such emissions while at the same time a critical part of the global economy. As powertrains have undergone significant changes to reduce emissions through hardware changes, now an effective and efficient engine oil is amongst the most convenient and cost-effective ways of reducing a vehicle’s carbon emissions. Development of lubricants towards this must address many challenges of today’s world. Modern Commercial Vehicle engines operate at higher temperatures than before, promoting both oxidation and nitration of the lubricant. At the same time, higher levels of fuel economy require usage of lower viscosity engine oils, which must then be formulated in a manner that protects the engine and maintains

Tyagarajan, Sethuramalingam, Singh, Samsher, Bondre, Sushil, Madan, Lalit, Lim, Pei Yi, Pollington, Mark

Development of Fuel efficiency Enhancement Module for tractors

2024-26-006401/16/2024

In farm tractors, the available drawbar power and Power Take-Off (PTO) power are generally lower than the engine power due to parasitic losses. These losses are caused by engine-driven auxiliary loads such as cooling fans, hydraulic pumps for power steering, alternators, etc. Minimizing these parasitic losses can increase the available drawbar power and PTO power, resulting in direct fuel savings by reducing fuel consumption. The continuous increase in fuel costs and the environmental impact of emitted gases from burned fuel into the atmosphere have necessitated the replacement of hydraulic power steering and mechanical fans with electric power steering (EPS) and electric fans, respectively, to improve efficiency. The existing battery has been replaced with a higher capacity battery to provide power to the electric fan, electric power steering, and other electrical components. Additionally, the existing alternator has been replaced with a higher capacity alternator to meet the

Arjun, P., Natarajan, Saravanan, Chinnathambi, Manikandan, a, Radhakrishnan, nabar, Omkar

Assessing the Potential of CBG as an Alternative Fuel: An Experimental Study on Vehicle Performance and Emissions in BS VI Compliant Three-Wheeler and Passenger Car

2024-26-007601/16/2024

India's natural gas consumption reached 60.3 billion cubic meters (BCM) in the year 2022-23, with imports accounting for 44.2% of the total consumption. As India targets 15% of primary energy consumption from gas by 2030, the demand for natural gas is expected to grow significantly. In this context, CBG, which can reduce dependence on imported natural gas, has emerged as a viable alternative to CNG. The government's SATAT (Sustainable Alternative Towards Affordable Transportation) initiative encourages entrepreneurs to establish CBG plants and supply CBG to Oil Marketing Companies (OMCs) for use as automotive and industrial fuels. As of April 2023, 47 CBG plants have been set up, and 117 retail outlets in India are selling CBG as a transportation fuel. The quality requirements of CBG are governed by IS 16087, aligning with the specifications for automotive CNG defined in IS 15958. To assess the impact of CBG on vehicle performance and emissions, an experimental study was conducted

P, Sakthivel, Mittal, Neeraj, sinha, Prabhakar, Sithananthan, M, Maheshwari, Mukul

USUALLY UNOBSERVED REFINEMENTS OF AUTOMOBILE CONSTRUCTION

08000301/01/2024

ELLSWORTH, JOHN MAGEE, FAY, THOMAS J.

automation test jms - titleauto testauto testauto testauto testauto testauto testauto testauto testauto testauto testauto testauto testauto testauto testauto testauto testauto test

SAE-PP-0828307/05/2023

automation test jms - abstact

SintzADMIn, Jeneane

automation test jms - title

SAE-PP-0826507/01/2023

automation test jms - abstact

SintzADMIn, Jeneane

Technical evaluation of the obstacle detection for autonomous shuttle buses

2023-01-122706/26/2023

With the law on autonomous driving and the associated ordinance, it has been possible in Germany since June 2022 to grant operating permission to vehicles with autonomous driving function and to admit them to road traffic. For public transport, autonomous shuttle buses offer the opportunity to maintain the existing service despite a shortage of personnel and to close gaps in supply. The safety of vehicle occupants, other road users and third parties is a key concern in the operation of autonomous shuttle buses. As part of the project "Reallabor für den Automatisierten Busbetrieb im ÖPNV in der Stadt und auf dem Land" ("Reallabor for Automated Bus Operation in Public Transport in Urban and Rural Areas", or RABus for short), which is funded by the Ministry of Transport Baden-Württemberg, the operational reliability of autonomous shuttle buses in public transport is being scientifically investigated. In the implementation of autonomous driving, obstacle detection/avoidance is a safety

Gao, Kun, Weinrich, Ulrike, Riemer, Thomas, Reuss, Hans-Christian

Design of a Robust Optimal Multivariable Control for a Steer-by-Wire System

2023-01-121806/26/2023

On the way to highly automated and autonomous driving, a robustly designed steering system is a key component. Therefore, the proposed article will present a new control approach for modern steer-by-wire systems. The novel approach consists of a true multivariable control for the driver´s steering torque and the rack position simultaneously using the requested torques of the downstream (SRU) and upstream (SFU) motor as control variables. Here, the plant model is a detailed model of a steer-by-wire system with nine degrees of freedom (see Fig.1). For the control design, an optimal reduced model is derived. The reduced plant model is linearized and augmented by linear models for the reference and disturbance environment of the steer-by-wire system and by a linearized model for the complete feeling generator computing the requested steering torque. The feeling generator consists of a rack force feedback, an active damping and an active steering wheel return. For this augmented model, a

Irmer, Marcus, Degen, René, Nüßgen, Alexander, Thomas PhD, Karin, Ruschitzka PhD, Margot, Henrichfreise PhD, Hermann

Lightweight potential and crash performance of friction stir welded Tailored Blanks

2023-01-122006/26/2023

In former papers methods to join different aluminium or different steel sheets having same thicknesses are presented using the friction stir welding process with flat tools. In order to increase the lightweight potential, the Materials Testing Institute of the University of Stuttgart, developed a novel variant of the friction stir welding process, enabling the joining of aluminium and steel sheets of different thicknesses. Compared to the conventional welding method, the difference relates to the stir welding tool used, which consists of a stepped welding pin and allows combined lap-and-butt joints to be produced. Potential applications for this innovative joining technology include lightweight components for car bodies. In this context, this paper aims to demonstrate the lightweight potential and the crash performance of Tailor Welded Blanks (TWBs) made from DX54(1 mm) and AL6016 - T4 (2 mm). For this purpose, possible parts of a car body that can be replaced with these TWBs were

Bachmann, Maximilian

Design of a Model-Based Optimal Multivariable Control for the Individual Wheel Slip of a Two-Track Vehicle

2023-01-121906/26/2023

The concept of autonomous driving has become increasingly relevant. This is why innovative drive concepts for motor vehicles need to be developed. Therefore, a model-based optimal multivariable control for the wheel slip is presented in this paper. This allows to specify the slip, and thus the tire force, individually for each wheel. The plant model consists of a planar and stiff multibody two-track model of a vehicle, a complex tire model as well as a simple air resistance and motor model. In addition, the contact forces of the individual wheels are calculated dynamically. A special feature of the multibody model is that the vehicle's position variables are defined by integrating the velocity variables. The linearized model derived from the nonlinear model is used to design a linear optimal static state space controller (LQR) including reference and disturbance feedforward. The contact point velocities of the tires are defined as the controlled variables, since they are proportional

Irmer, Marcus, Rosenthal, Robert, Nüßgen, Alexander, Degen, René, Thomas PhD, Karin, Ruschitzka PhD, Margot

Concept for an Approval-focused Over-The-Air Update Development Process

2023-01-122406/26/2023

The idea of keeping a vehicle safe and secure throughout its whole life cycle, as well as having the opportunity to add functionality after initial delivery, is the key motivation behind automotive software updates. Today, safety or security issues that appear after vehicle delivery need to be resolved by starting a recall campaign. These campaigns require the vehicle user to visit a car repair workshop to get an update. Over The Air (OTA) software updates, being location-independent, can pave the way for higher update frequencies and more efficiency regarding customer satisfaction, resource consumption as well as safety and security. In this paper we analyze requirements for OTA updates phrased in various standards and regulations as well as in existing development and type approval processes. Prevailing challenges for OTA updates are extracted to identify necessary activities and artifacts within the procedure. Based on that a concept for the approval and execution processes of OTA

Henle, Jacqueline, Gierl, Mona, Guissouma, Houssem, Müller, Felix, Ramesh, Goutham Bharadwaj, Sax, Eric

Comprehensive Evaluation of Logging Frameworks for Future Vehicle Diagnostics

2023-01-122306/26/2023

More and more applications (apps) are entering vehicles. Customers would like to have in-car apps in their infotainment system, which they already use regularly on their smartphones. Other apps with new functionalities also inspire vehicle customers, but only as long as the customer can utilize them. To ensure customer satisfaction, it is important that these apps work and that failures are found and corrected as quickly as possible. Therefore, in-car apps also implicate requirements for future vehicle diagnostics. This is because current vehicle diagnostic methods are not designed for handling dynamic software failures of apps. Consequently, new diagnostic methods are needed to support the diagnosis of in-car apps. Log data is a central building block in software systems for system health management or troubleshooting. However, there are different types of log data and log environment setups depending on the underlying system or software platform. Depending on that, the creation of

Bickelhaupt, Sandra, Hahn, Michael, Nuding, Nikolai, Morozov, Andrey, Weyrich, Michael

A Holistic Approach For Near Zero Emission Diesel Vehicles Using A Pre-Turbo-Catalyst-System – Ready For EU 7

2023-01-121106/26/2023

This work shows the newest results of a near-series Pre-Turbo-Catalyst (PTC) system reaching lowest emissions for electrified diesel passenger cars to address future emission legislation. The PTC system is developed using a state-of-the-art tool chain containing 1D & 3D simulation approaches and testing near-series exhaust gas aftertreatment systems under real-driving boundary conditions. The innovative concept of an SCR PTC and a PTC bypass path solve the challenge of a thermal handshake between PTC and underfloor SCR System as well as the challenge of a particular filter regeneration. The development of adaptive PTC bypass path operation strategies based on exhaust gas and catalyst conditions enables lowest NOx and NH3. Using this concept, near-zero emissions can be reached in a wide range of operating scenarios while sustaining full drivability and highest efficiency. Advanced catalyst technologies enable a high emission conversion and lowest secondary emissions. These results have

Conin, Michael, Beidl, Christian, Knaf, Daniel, Fiore, Luis, Kreuz, Joachim

AI-Based Testing for Autonomous Vehicles

2023-01-122806/26/2023

Test of autonomous systems is mostly brute force and ad-hoc thus being neither efficient nor transparent. Though requirements invite for a situational transparency, a framework is missing to judge quality of requirements and derived test-cases. Practical challenges are state explosion, difficulty to derive corner cases, no systematic safety of the intended functionality as specified, lack of accepted KPI, etc. Maintaining a valid safety case is hardly possible with such adaptive systems and continuous software updates. To achieve trusted autonomous vehicles, test cases must be generated automatically while at same time providing coverage (e.g., indicating progress with KPI), efficiency (e.g., limiting the amount of regression testing) and transparency (e.g., showing how specific corner cases are tested in case of accidents). This paper provides a method for automatically generating test cases for AI-based autonomous systems and compares it with existing testing methods. A case study is

Ebert, Christof, Weyrich, Michael

Coordinated Electric Vehicle Charging Based on Charging Profile Classification and Power Management Optimizer

2023-01-122606/26/2023

The vast increase in electric vehicles (EV) in the market for business and private use implies a necessity to adapt and improve the charging infrastructure. One of the main assets that can be deployed to achieve this goal, is the use of the measured data of the EV supply equipment (EVSE). These data can be implemented to provide a coordinated power management method, which allows coordinated charging according to some predefined criterion and results in a reduced load peak. Analyzing the measured data allows to extract certain features from the charging profile of individual vehicles during the actual charging session. These features represent not only the predefined charging process based on the SOC of the battery but also the behavioral characteristic of the user of the vehicle in terms of its intended use. In this work, a novel approach is introduced, comprising a combined machine learning (ML) classification algorithm and charging power optimizer (CPO). The ML algorithm classifies

Salah, Alia, Abu Mohareb, Omar, Brosi, Frank, Reuss, Hans-Christian

Improving Battery Lifespan and Service Trip Reliability of EVs in Public Transport by Learning Energy Consumption

2023-01-122506/26/2023

Electrification of public transport in cities puts lots of stress onto the vehicle's traction batteries and the power grid during charging. A self-learning operating strategy (SELEOS) improves the battery life and reduces stress on the power grid by limiting the charging power as much as feasible and avoiding extreme SoC. During regular service operation, SELEOS observes the vehicle state and energy flows inside of the vehicle and between vehicle and charging infrastructure. Based on these observations, SELEOS plans an optimal SoC trajectory for the trip and dispatches recommendations for charging and discharging the traction battery to the vehicle's ECU. Originating from hybrid buses, SELEOS is designed to work on battery-electric buses (BEB) and battery trolley buses (BTB) as well. In addition to reducing stress to battery and power grid, SELEOS ensures reliable service trips. It does so by checking if the current SoC matches the estimated energy consumption in the near future while

von Kleist, Hermann, Saroch, Lars, Beims, Martin

Analysis of Current Challenges of Automotive Software in the View of Manufacturing

2023-01-122106/26/2023

The rapidly growing amount of software in cars reshapes the automotive industry. The software has a significant influence on the production lines, due to the time required to flash it onto the vehicle and its capabilities to test vehicle functions during production. In this paper we identify the main pain points regarding software in the manufacturing process by performing a structured analysis on the experiences made at a major car manufacturer over last two years. In addition, the paper analyses the possible approaches to address the challenges.

Zhai, Yi, Vetter, Andreas, Sax, Eric

User-centred vehicle layout conception for automated vehicles based on digital, human-modelled postures

2023-01-122206/26/2023

Autonomous driving is one of the megatrends in the automotive industry. Vehicles that no longer need the driver’s attention raise the expectation among users to use their time gained efficiently. For example automated driving would allow the car to be a place to work, to socialize, to relax or to take a nap. The automated vehicle (AV) would be more of a living space, rather than just a mode of transportation. For the basic vehicle layout new seat configurations, with or without a seat rotation, along with new seating postures must be considered. Until now, the vehicle layout conception is based on a neutral driver posture, this will certainly lead to influences on the vehicle dimensions. Therefore, a geometric analysis with digital human models was conducted with regard to influences of relevant seating parameters on the space needed in a vehicle. We considered new seating postures in use cases linked to automated driving, human anthropometry, seat height (H30), backrest tilt/torso

Fischer, Lutz, Holder, Daniel, Müller, Alexander, Kießling, Jonathan, Gritzbach, Julia, Wirsching, Hans-Joachim, Maier, Thomas

Backend-based State-of-Charge Control as an Operating Strategy for a Serial PHEV

2023-01-120106/26/2023

In previous work, a serial hybrid powertrain concept with a phlegmatised ICE has been described. Drivability is to be ensured through an innovative predictive operating strategy. Battery State-of-Charge (SoC) is controlled using a backend-based prediction of energy consumption on a given route based on road map and traffic data. In this paper, a spotlight is thrown on the proposed control architecture. On the top level of the controller, a Dynamic Programming algorithm finds an optimal reference trajectory for the SoC over a known route with the goal of avoiding certain Worst-Case scenarios commonly associated with the serial hybrid powertrain topology. Close adherence to the reference trajectory is ensured on a lower level through Model Predictive Control, taking into account additional factors such as battery stress. These control layers closely represent the map data distributed on the on-board bus network of state-of-the-art road vehicles under the current ADASIS standard. The

Böhme, Maximilian, Gerdts, Matthias, Trapp, Christian

SAE TOMORROW TODAY: Avant-Garde EV Company to Build in the US

1340106/22/2023

While you may not have heard of Polestar, its exceptional performance, unique buying experience, and commitment to sustainability enables this novel brand to "intercept" its customers. Headquartered in Sweden and built with Scandinavian minimalism in mind, Polestar offers a friction-free, primarily digital EV buying experience which includes boutique showrooms in areas with high foot traffic--a contrast to the traditional car lot. The company recently unveiled its first electric performance SUV, the Polestar 3, which is produced in United States. With a focus on supply chain traceability and sustainability labelling, Polestar assesses their vehicles' lifetime carbon footprint, covering emissions from materials production, manufacturing, and logistics, use phase, and end of life. As part of their commitment to an electrified future, Polestar also recently partnered with the SAE Foundation to spark STEM curiosity amongst students. To learn more about this burgeoning brand, we sat down

Hineman, Marcie

automation test jms - title

SAE-PP-0812406/09/2023

automation test jms - abstact

SintzADMIn, Jeneane

automation test jms - title

SAE-PP-0812306/09/2023

automation test jms - abstact

SintzADMIn, Jeneane

jeneane test 5/10

SAE-PP-0792005/10/2023

after rabbitmq issues

SintzADMIn, Jeneane

test 05/10/2023 11:00 am electric

SAE-PP-0791805/10/2023

test 05/10/2023 11:00 am

Dongari, Madhukar

A computational process to predict and mitigate liftgate gap noise

2025-01-002805/05/2023

Noise comfort significantly influences vehicle purchasing decisions. With wind noise being a primary contributor to the overall cabin experience vehicle manufacturers must focus on optimizing the exterior shape of their models to minimize wind noise while balancing fuel efficiency and aesthetic appeal. High-speed airflow over gaps in the vehicle’s exterior can generate considerable noise, which often enters the cabin through seals. A good sealing strategy could be very helpful to address these gap noise issues. However, doing this with traditional experimental processes can be challenging, since early stage prototypes may lack detailed gap information. Modifying the seal design after the tooling stage to address these noise issues can be costly for manufacturers, as suppliers often incur expenses related to tool modifications and redesigns. Overdesigning by incorporating multiple layers of seals for all the gaps can inflate part and manufacturing costs, ultimately impacting profit

Moron, Philippe, Jantzen, Andreas, Kim, Minsuk, Senthooran, Sivapalan

Determination of optimum location of active tuned mass dampers to obtain improved NVH performance during cylinder de-activation events

2025-01-011005/05/2023

Cylinder deactivation has been a proven technique to improve fuel economy for several years now. But on the flip side during cylinder deactivation events, high amplitude torque pulsations are generated at the crankshaft of the engine over a wide frequency range creating a potential risk for NVH performance of the vehicle. As passive tuned mass dampers are effective only in a narrow frequency range, active tuned mass dampers (ATMD) have become a popular choice to mitigate the risk. Often, engineers rely on finite element (FE) models of vehicle structures to make design decisions during the early stages of vehicle development. However, there is relatively little literature available on simulation of ATMD using FE techniques. Consequently, in most cases, ATMDs are not included in the FE models of vehicle structures. Several details related to the ATMD design are decided through physical testing at the latter stages of vehicle development. To address this issue, a methodology to simulate

Maddali, Ramakanth, mogal, Akbar, Haider, Syed, Jahangir, Yawar

Plug-in hybrid and range extender NVH – Challenges and Solutions

2025-01-010105/05/2023

The automotive industry continues to develop new powertrain and vehicle technologies aimed at reducing overall vehicle-level fuel consumption. While the use of electrified propulsion systems is expected to play an increasingly important role in helping OEM’s meet fleet CO2 reduction targets, hybridized propulsion solutions can play a vital role in the electrification strategy of vehicle manufacturers. Plug-in hybrid and range extender vehicles show unique NVH challenges due to their different possible operation modes. First, the paper outlines different driveline architectures for PHEV and range extenders. Given the multiple general architectures, as well as operation modes which typically occur for these vehicles, characterizations and source-path analysis of these vehicles can be more complicated than conventional vehicles. In the following steps, typical NVH related challenges are highlighted and potential solutions for NVH optimization are discussed. While the overall noise levels

Wellmann, Thomas, Ford, Alex, Pruetz, Jeffrey

testauto testauto testauto testauto testauto test

SAE-PP-0784304/19/2023

test

SintzADMIn, Jeneane

angular upgrade test

SAE-PP-0782804/11/2023

testing upgrade

Rickard, Christopher

Comparison of On-Road Highway Fuel Economy and All-Electric Range to Label Values: Are the Current Label Procedures Appropriate for Battery Electric Vehicles?

2023-01-0349

04/11/2023

As consumers transition from internal combustion engine (ICE)-powered vehicles to battery electric vehicles (BEV), they will expect the same fuel economy label-to-on-road correlation. Current labeling procedures for BEVs allow a 0.7 or higher multiplier to be applied to the unadjusted fuel economy and range values. For ICE-powered vehicles, the adjustment factor decreases with increasing unadjusted fuel economy and can be lower than 0.7. To better inform consumers, starting in 2016, Car and Driver added an on-road highway fuel-economy test, conducted at 120 kph (75 mph), that augments the performance metrics that it's been measuring since the 1950s. For electric vehicles, testing includes an evaluation of the all-electric range.The on-road test results were aligned with the certification information for each vehicle model including unadjusted and label fuel economy and range, road load force coefficients, and labeling options. Tractive energy and kinetic energy available for

Pannone, Gregory, VanderWerp, Dave