Browse Topic: Lubricant contamination

Items (35)
This AIR describes the current scientific and engineering principles of gas turbine lubricant performance testing per AS5780 and identifies gaps in our understanding of the technology to help the continuous improvement of this specification.
E-34 Propulsion Lubricants Committee
This ARP describes a gravimetric method for the determination of particulate contaminant in hydraulic fluids by the control filter technique. NOTE: With this method, detectable contamination levels down to 0.2 mg (7.0 × 10-6 ounces) per sample can be obtained with a standard deviation of ±0.1 mg (±3.5 × 10-6 ounces).
A-6C1 Contamination and Filtration Committee
Studying Ignition Delay Time of Lubricant Oil Mixed with Alcohols, Water and Toluene in IQT and CVCC2020-01-14224/14/2020
The auto-ignition of liquid fuel and lubricant oil droplets is considered as one of the possible sources of pre-ignition. Researchers are continually finding new ways to form advanced lubricant oil by changing its composition and varying different oil additives to prevent the occurrence of this event. This study investigates additives for lubricants to suppress its auto-ignition tendency. Three sets of mixtures were prepared. The first set of mixtures were prepared by adding different alcohols namely ethanol, and methanol to the commercial lubricant oil (SAE 15W-40) in ratio of 1 - 5 % by vol The second set of mixtures were prepared by mixing SAE 15W-40 with aforementioned alcohols (1 % vol.) and H2O (1 % vol.). Lastly, the third set of mixtures were prepared by adding toluene to SAE 15W-40 in (1 % - 5% by vol.). Two experimental setups were used in the current work. An Ignition Quality Tester (IQT) was used to investigate the mixtures’ ignition delay time (IDT) following standard ASTM D6890 procedure, and a larger constant volume combustion chamber (CVCC) was used to investigate the combustion characteristics of a suspended single oil droplet. In the CVCC chamber, the droplet was ignited in an atmosphere of air at 300 °C and pressure ranging from 4 bar - 22 bar at 6 bar interval pressures. IDT of lubricant oil was considered as the base IDT, which was compared to those of other mixtures. Addition of alcohols and water in lubricant oil showed a significant increase in IDT compared to toluene addition. On the contrary, the addition of toluene resulted in a decrease in IDT. Among the alcohols, methanol addition showed higher IDT than ethanol addition. Alcohols increased the IDT effectively only beyond the addition of > 4 % by vol.
Maharjan, SumitElbaz, AymanMitsudharmadi, HatsariRoberts, William
Oxidation of Soybean Biodiesel Fuel in Diesel Engine Oils04-12-03-001512/5/2019
Abstract During diesel engine operation, some fuel is entrained in engine oil, particularly as a consequence of strategies to regenerate NOx traps or particle filters. This “fuel dilution” of oil can adversely affect engine oil properties and performance. Compared to diesel fuel, biodiesel is more prone to fuel dilution and more susceptible to oxidation. Oxidation stability experiments were conducted at 160°C using a modified Rapid Small-Scale Oxidation Test (RSSOT) and a Rancimat instrument with 0, 5, 10, and 20 wt% biodiesel in four fully formulated engine oils, two partially formulated engine oils, and two base oils. These experiments showed decreasing oxidation stability with increasing biodiesel content. An exception was noted with the least stable oils (two base oils and one engine oil) in which 5 wt% biodiesel improved the oxidation stability relative to oil without biodiesel. Experiments with biodiesel distillation fractions identified this stability enhancement within the least volatile biodiesel fraction, consistent with natural antioxidants in the biodiesel. Omission of two engine oil additives, antioxidants and zinc dialkyldithiophosphates (ZDDP), led to an unexpected increase in oxidation stability (with and without biodiesel). Time-series oxidation experiments at 160°C with one of the fully formulated engine oils, with and without 20 wt% biodiesel, demonstrated that the biodiesel caused greater oxidation instability and extent of oxidation, greater formation of peroxides and reduction in total base number (TBN), increased ester content, and higher density. Kinematic viscosity increased with aging time and eventually surpassed that of the engine oil aged without biodiesel. With extended aging time, the fully formulated engine oil containing biodiesel “broke,” forming black tar-like materials with high viscosity.
Ball, James C.Anderson, James E.Duckworth, Jacob A.Uy, DaireneWallington, Timothy J.
Glossary of Terms Related to Fluid Filters and Filter TestingJ1124_201810 (Current)10/4/2018
Over the years during which fluid filtration systems have been developing, many terms have come into use for descriptions of characteristics of filter media, filter assemblies, test methods, and test materials. Inevitably, some terms have been applied loosely, so that the same term may have different meaning to different people, or in different frames of reference. Recognizing the need for clearly defined terms, which can have only one meaning for all persons in all circumstances, so that documents dealing with standard methods of evaluation of filters will have only one interpretation, the Filter Test methods Subcommittee of the SAE Engine Committee has compiled this Glossary of related terms. No attempt has been made to produce an all-inclusive document, containing definitions of all terms related to all types of fluid filters. Instead, the Glossary is confined to the terms likely to be encountered in relation to filters for lubricating oil and fuels. At the same time, we have recognized that some terms are common to all types of fluid filters, and have been careful to avoid conflict with the definitions published by other standardizing groups. If not identical, the definitions of these terms are at least worded to convey an identical meaning, hopefully in fewer, simpler or more precise words. We hope that this effort will be effective in helping to eliminate the ambiguities which have resulted from imprecise use of terminology and filtration. This Glossary is referenced in the SAE filter test methods documents. Terms used in those documents are intended to have the definitions shown by this Glossary, and no other. As new terms and their definitions become associated with the science of filtration and are relevant to the documents prepared by this subcommittee, revisions to the Glossary will be made, either by issuance of addenda or by revision and republication of the entire document.
Filter Test Methods Standards Committee
Three-Body Abrasion Study of a Dynamic Seal by a Micro-Scale Abrasion Test under Lubricated Conditions2016-01-04964/5/2016
Debris are progressively generated just after wear occurred by the interaction of various mechanical elements inside the engines, steering gear boxes, transmissions, differentials, etc. Besides, debris could interfere with the normal operation of such components generating even more damage in other parts due to three-body abrasion. Hence, dynamic seals are susceptible to interact with very fine debris accumulated in the working lubes. Recently, owing to many test advantages, the micro-scale abrasion test has been extensively used to reproduce three-body abrasion in hard materials, coatings, polymers, etc., however, it has not been before employed for the wear assessment of elastomeric materials. This paper presents an adaptation of the micro-scale test method to study three-body abrasive behavior of an elastomeric dynamic seal (samples extracted from an automotive commercial Acrylonitrile-butadiene NBR rotary seal) under lubricated conditions. This work looks generate three-body abrasion on the NBR material, proposing a range of test conditions (Load, sliding speed, sliding distance and abrasive concentration) and quantify the volume loss. Engine lubricant contaminated with SiC micro-particles was used toward replicating the actual seal lip-rotary shaft interface condition. According to SEM images from the wear scars, the wear mechanisms were polishing (two-body abrasion), three-body abrasion, and a mixture of them. Nevertheless, three-body abrasion was just obtained under specific conditions. Finally, the particular wear pattern of three-body abrasion of elastomers was achieved. Even more, the method should be potentially used to test any elastomeric material in order to characterize the three-body abrasion resistance.
Farfan-Cabrera, LeonardoGallardo, Ezequiel A.
Tribological Performance of Lubricating Oil Contaminated with Fine Dust Particles2014-01-23349/30/2014
The economics of operating internal combustion engines in cars, buses and other automotive equipment is heavily affected by friction and wear losses caused by abrasive contaminants. As such, dust is a universal pollutant of lubricating oils. Road dust consists of depositions from vehicular and industrial exhausts, tire and brake wear, dust from paved roads or potholes, and from construction sites. Present research investigates the influence of dust powder of size 5 μm-100 μm as contaminant in SAE 20W-40 lubricant on the relative motion of a plane surface over the other having circular surface in contact. A pin-on-disk setup as per ASTM G99 has been used to conduct the experiments, firstly at increasing rpm keeping constant load of 118 N, and secondly by increasing loads, keeping rpm constant at 1000. The contaminated lubricant has been used to study its influence on friction and wear rate at the interface of pin of 12 mm diameter and disk at track diameter of 98 mm. Based on the experiments at constant load, the coefficient of friction decreased with increase in rpm and the wear rate first increased and then decreased. At constant rpm, the coefficient of friction as well as wear rate first increased then decreased as the load enhanced. Both friction and wear rate increased in the final stages of the experiment. Good performance of the lubricant can be attributed to the third body effect shown by fine dust particles.
Mohan, NishantSharma, MayankSingh, RameshKumar, Naveen
Primary Breakup Model for Turbulent Liquid Jet Based on Ligament Evolution2012-01-04604/16/2012
The overall performance of direct injection (DI) engines is strictly correlated to the fuel liquid spray evolution into the cylinder volume. More in detail, spray behavior can drastically affect mixture formation, combustion efficiency, cycle to cycle engine variability, soot amount, and lubricant contamination. For this reason, in DI engine an accurate numerical reproduction of the spray behavior is mandatory. In order to improve the spray simulation accuracy, authors defined a new atomization model based on experimental evidences about ligament and droplet formations from a turbulent liquid jet surface. The proposed atomization approach was based on the assumption that the droplet stripping in a turbulent liquid jet is mainly linked to ligament formations. Reynolds-averaged Navier Stokes (RANS) simulation method was adopted for the continuum phase while the liquid discrete phase is managed by Lagrangian approach. To simulate the complete evolution of the injected droplets, the proposed atomization model was coupled to a secondary breakup model based on Kelvin-Helmholtz (KH) instability equations. The KH secondary breakup model was tuned in order to provide non-dimensional breakup time fitting experimental evidences all over the range of droplet Weber numbers. To test the new atomization model, a multi-hole high pressure gasoline direct injector was considered. In the present paper, simulation results are compared to experimental ones in terms of overall spray evolution along the injection period, local droplet diameter, and droplet velocity distribution.
Brusiani, FedericoBianchi, Gian MarcoTiberi, Alessandro
This specification covers the design and installation requirements for Types I and II military aircraft hydraulic systems.
A-6A2 Military Aircraft Committee
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