Browse Topic: Emissions measurement

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There has been a recent upsurge in interest from the media concerning the quality of the environment within aircraft cabins and cockpits especially in the commercial world. This has included (although by no means been limited to) the air quality, with particular reference to the alleged effects of contamination from the aircraft turbine lubricant. Possible exposure to 'organophosphates' (OPs) from the oil has raised special concerns from cabin crew. Such is the concern that government organisations around the world, including Australia, USA and UK, have set up committees to investigate the cabin air quality issue. Concern was also voiced in the aviation lubricants world at the way in which OP additives in turbine lubricants were being blamed in some reports for the symptoms being experienced by air crew and passengers. SAE Committee E-34 therefore decided that it should gather as much available information on the subject as possible. This would then enable E-34 to participate in debates on the issue and help prevent a potentially erroneous decision regarding the future of OP based additives in turbine lubricants. It would also serve as an indicator of where any additional work may be necessary to properly gauge the role that turbine lubricants, and OP additives, play in cabin air quality. This report summarises recent documentation from the literature on this subject. The contents do not necessarily represent the views of the SAE or any of the members of the study group who produced this review. The literature falls into three categories: - Air quality (Section 5), which includes: future systems to improve air quality and research plans into investigating cabin air quality - Chemistry of turbine lubricants, phosphate esters (Section 6), including evaluation of products found in cabin air and thermal breakdown products of lubricants. - Toxicity evaluation of turbine oils and additives (Section 7).
E-34 Propulsion Lubricants Committee
Questions about Real Driving Emissions in BrazilSAE-PP-002272/2/2021
The motor vehicles are the main source of atmospheric pollution, especially carbon monoxide, hydrocarbons and nitrogen oxides (NOx). To reduce these emissions for environmentally acceptable levels, Europe and the United States have developed control programs, where are set emissions limits for new vehicles, which are gradually reduced over time and the compliance must be done through standardized tests in laboratories. However, Europe is facing a problem: NOx level in the cities is not being reduced in the same proportion of the homologation limits, due to two factors: the poor representativeness of the test procedures in comparison of the “real world” and the use of engine management software that produces low pollutants just in laboratory tests. Several studies about real world emissions have pointed to vehicles, approved in the laboratory, emitting in the streets about 7 up to 40 times more NOx than the homologation limit. To fix this problem, since September/2017 Europe will add to the vehicles type-approval process a real driving emissions test (Real Driving Emissions - RDE), where the vehicle must meet the limits when running in streets coupled to a portable measuring system. In order for the RDE procedure be applied effectively to the Brazilian reality, it is necessary to discuss three relevant points: the differences between the national and the European fleet, the procedure itself, focused on NOx control and the specific characteristics of Brazilian cities. This paper has the objective to discuss about RDE principles and how it can to be applied in the Brazilian reality.
Anthony, Lindsay
Impact of Non-Thermal Plasma on Particulate Emissions in Application in a Diesel Engine Exhaust DuctSAE-PP-001611/26/2021
Particulates and nitrogen oxides comprise the main emission components of the Diesel combustion and therefore are subject to exhaust emission legislation in respective applications. Yet, with ever more stringent emission standards and test-procedures, such as in passenger vehicle applications, resulting exhaust gas after-treatment systems are quite complex and costly. Hence, new technologies for emission control have to be explored. The application of non-thermal plasma (NTP) as a means to perform exhaust gas after-treatment is one such promising technology. In several publications dealing with NTP exhaust gas after-treatment the plasma state was generated via dielectric barrier discharges. Another way to generate a NTP is by a corona high-frequency discharge. Hence, in contrast to earlier publications, the experiments in this publication were conducted on an operated series-production Diesel engine with an industrial pilottype corona ignition system. Originally developed as an alternative for a spark-plug system in SI engines its attributed properties, such as large penetrated volume and high radical concentration, may also be utilized in the exhaust gas stream. To investigate the effects of a corona discharge on Diesel engine emissions, four igniters were integrated in the exhaust duct of a common-rail direct-injection 2.0 liter diesel engine equipped with a diesel particulate filter (DPF). The impact on particulate number, size distribution as well as on nitrogen oxides has been studied for various operational parameters of the corona system. The particulate number was measured downstream of the DPF to observe the level of improvement for remaining unfiltered nanoparticulates. In this first series of tests, a reduction in particulate number of up to 10 % was achieved depending on engine load. Particulate size distribution was then measured upstream of the DPF. In this case, the highest reduction of 10 % was observed in the midrange particulate size of about 60 nm. No increase in other particulate size ranges has been observed.
MobrxivNonAdmin, Lindsay
Impact of Non-Thermal Plasma on Particulate Emissions in Application in a Diesel Engine Exhaust DuctSAE-PP-001561/25/2021
Particulates and nitrogen oxides comprise the main emission components of the Diesel combustion and therefore are subject to exhaust emission legislation in respective applications. Yet, with ever more stringent emission standards and test-procedures, such as in passenger vehicle applications, resulting exhaust gas after-treatment systems are quite complex and costly. Hence, new technologies for emission control have to be explored. The application of non-thermal plasma (NTP) as a means to perform exhaust gas after-treatment is one such promising technology. In several publications dealing with NTP exhaust gas after-treatment the plasma state was generated via dielectric barrier discharges. Another way to generate a NTP is by a corona high-frequency discharge. Hence, in contrast to earlier publications, the experiments in this publication were conducted on an operated series-production Diesel engine with an industrial pilottype corona ignition system. Originally developed as an alternative for a spark-plug system in SI engines its attributed properties, such as large penetrated volume and high radical concentration, may also be utilized in the exhaust gas stream. To investigate the effects of a corona discharge on Diesel engine emissions, four igniters were integrated in the exhaust duct of a common-rail direct-injection 2.0 liter diesel engine equipped with a diesel particulate filter (DPF). The impact on particulate number, size distribution as well as on nitrogen oxides has been studied for various operational parameters of the corona system. The particulate number was measured downstream of the DPF to observe the level of improvement for remaining unfiltered nanoparticulates. In this first series of tests, a reduction in particulate number of up to 10 % was achieved depending on engine load. Particulate size distribution was then measured upstream of the DPF. In this case, the highest reduction of 10 % was observed in the midrange particulate size of about 60 nm. No increase in other particulate size ranges has been observed.
MobrxivNonAdmin, Lindsay
The “system emissions chart” contained herein is intended to serve as a means of estimating the annual refrigerant emission rate (grams per year) from new production A/C systems equipped with specified component technologies. It provides emission values for various component technologies that are currently available, and can be expanded as new technologies are commercialized. This document provides the information to develop an Excel file template “system emissions chart” for system emission analysis. The chart includes automotive compressor technologies for conventional mobile air conditioning systems, as well as those using semi-hermetic compressors. This standard can be considered a companion document to SAE J2763. SAE J2727 estimates system emissions, taking into account production assembly variation and accounts for components that are 100% helium leak tested prior to vehicle final assembly. The results from SAE J2064 are used to better represent permeation emissions from different hose material and coupling configurations in this version. SAE J2763 may be used to quantify emissions from properly assembled systems.
Interior Climate Control Vehicle OEM Committee
This Aerospace Information Report (AIR) is a historical technical record describing procedures, required continuous sampling conditions, and instrumentation for the measurement of non-volatile particle number and mass concentrations from the exhaust of aircraft gas turbine engines. Procedures are included to calculate sampling loss performance. This AIR is not intended for in-flight testing, nor does it apply to engine operating in the afterburning mode. This Aerospace Information Report is a historical technical record of the initial document detailing the measurement of non-volatile particle emissions at the exit plane of aircraft gas turbine engines. This methodology was adopted by ICAO into Annex 16 Vol II and updated into Aerospace Recommended Practice ARP6320. Future updates of this document may include explanations of the reasoning and assumptions used to develop this measurement methodology.
E-31P Particulate Matter Committee
A New Simulation Approach of Estimating the Real-World Vehicle Performance2020-01-03704/14/2020
Due to the variability of real traffic conditions for vehicle testing, real-world vehicle performance estimation using simulation method become vital. Especially for heavy duty vehicles (e.g. 40 t trucks), which are used for international freight transport, real-world tests are difficult, complex and expensive. Vehicle simulations use mathematical methods or commercial software, which take given driving cycles as inputs. However, the road situations in real driving are different from the driving cycles, whose speed profiles are obtained under specific conditions. In this paper, a real-world vehicle performance estimation method using simulation was proposed, also it took traffic and real road situations into consideration, which made it possible to investigate the performance of vehicles operating on any roads and traffic conditions. The proposed approach is applicable to all kind of road vehicles, e.g. trucks, buses, etc. In the method, the real-road network includes road elevation. The traffic conditions and vehicles parameters were the inputs for traffic simulation. Based on the outputs (speed profiles and elevations) of target vehicles in the traffic simulation, then the real-world performance of the vehicle was achieved by vehicle simulation under the given traffic conditions. The fuel consumption of the vehicle calculated using this method was 34.00 L/100 km under free traffic flow conditions over highway route.
Gao, JianbingChen, HaiboChen, JunyanDave, Kaushali
Characteristics of Transient NOx Emissions of HEV under Real Road Driving2020-01-03804/14/2020
To meet the request of China National 6b emission regulations which will be officially implemented in China, firstly including the RDE emission test limits, the transient emissions on real road condition are paid more attention. A non-plug-in hybrid light-duty gasoline vehicles (HEV) sold in the Chinese market was selected to study real road emissions employed fast response NOx analyzer from Cambustion Ltd. with a sampling frequency of 100Hz, which can measure the missing NO peaks by standard RDE gas analyzer now. Emissions from PEMS were also recorded and compared with the results from fast response NOx analyzer. The concentration of NOx emissions before and after the Three Way Catalyst (TWC) of the hybrid vehicle were also sampled and analyzed, and the working efficiency of the TWC in real road driving process was investigated. It is found that when the engine is at high-speed and heavy-load conditions, especially when fuel is injected after fuel cut, instantaneous spikes in tailpipe NO emissions could be observed, which means that traffic positions such as crosswalks, speed bumps, expressway entrances, traffic lights, would lead to higher NOx emissions, because the instantaneous fuel cut-off occurs during the acceleration shifting process, the TWC is in an oxygen-rich state. Obvious transient effects were revealed and the results could be used for further reducing NOx emissions from automotive RDE and engine calibration of RDE.
Zhang, YonghaoDeng, JunLi, QiangLiu, YintongHe, BoHu, ZongjieBo, ShiLi, Liguang
Investigations were performed, in which fuels and fuel components were compared regarding gaseous as well as particulate number (PN) emissions. The focus on the selection of the fuel components was set on the possibility of renewable production, which lead to Ethanol, as the classic bio-fuel, Isopropanol, Isobutanol and methyl tert-butyl ether (MTBE). As fuels, a Euro 6 (EU6) reference fuel, an anti-spark-fouling (ASF) fuel, a European Super Plus (RON 98) in-field fuel and a potentially completely renewable fuel, which was designed by Porsche AG (named POSYN), were chosen. The composition of the fuels differs significantly which results in large differences in the exhaust gas emissions. The fuels, except ASF, are compliant with the European fuel standard EN 228.The experiments chosen were a variation of the start of injection (SOI) at different load points at a constant engine speed of 2000 rpm, amongst others. The influence of the fuel properties like boiling characteristics, fuel composition (e. g. the content of aromatic compounds), viscosity and enthalpy of vaporization were considered for interpreting the gaseous and PN emissions and efficiencies of the fuels. The results show decreased NO emissions, when the oxygen content increases. Based on these observations, a 0D/1D model was calibrated with the engine data of the EU6 fuel. The model was used to calculate the NO emissions using the Zeldovich mechanism. For each fuel, the only difference in the model was the definition of the fuel, which includes the (theoretical) molecular formula, heat of vaporization, heating value, density and the enthalpy. In addition to that, the burn rate was determined by a three-pressure-analysis (TPA) and was put into the full engine model. The results show, that the influence of the fuel on the NO emissions can be described well by calculations performed.
Albrecht, MichaelDeeg, Hans-PeterSchwarzenthal, DietmarEilts, Peter
CARB Low NOx Stage 3 Program - Modified Engine Calibration and Hardware Evaluations2020-01-03184/14/2020
With the conclusion of the California Air Resources Board (CARB) Stage 1 Ultra-Low NOX (ULN) program, there continues to be a commitment for identifying potential pathways to demonstrate 0.02 g/bhp-hr NOX emissions. The Stage 1 program focused on achieving the ULN levels on the heavy-duty regulatory cycles utilizing a turbo-compound engine which required the integration of novel catalyst technologies and a supplemental heat source. While the aftertreatment configuration provided a potential solution to meet the ULN target, a complicated approach with a greenhouse gas (GHG) penalty was required to overcome challenges from low temperature exhaust. A subsequent Stage 2 program was concerned with the development of a new low load test cycle and evaluating the trade-off between GHG and tailpipe NOX on the Stage 1 ULN solution. The current Stage 3 program focuses on both the regulatory cycles and the new low load cycle, but leverages a different engine architecture that is more representative of the broader heavy-duty industry to meet the Phase 2 GHG regulations and to simplify the ULN aftertreatment solution. Aftertreatment thermal management is a key aspect of achieving ULN on both the regulatory cycles and the low load cycle. Therefore, a more aggressive engine calibration was developed on the Stage 3 platform using the available engine actuators for aftertreatment heat up and thermal management. This modified calibration was then used to evaluate additional hardware technologies under steady-state and transient operation to assess the trade-offs between exhaust gas characteristics, emissions, and fuel consumption. A simple ranking system was applied to the transient results and with cylinder deactivation being selected to carry forward into the subsequent tasks of the Stage 3 ULN program.
Neely, Gary D.Sharp, ChristopherRao, Sandesh
An Experimental Methodology for Measuring Resistance Forces of Light-Duty Vehicles under Real-World Conditions and the Impact on Fuel Consumption2020-01-03834/14/2020
A vital element of any vehicle-certification test is the use of representative values for the vehicle resistance forces. In most certification procedures, including the WLTP recently adopted by the EU, the latter is achieved mainly through coast down tests. Subsequently, the resistance values measured are used for setting up the chassis-dyno resistances applied during the laboratory measurements. These reference values are obtained under controlled conditions, while a series of corrections are applied to make the test procedure more repeatable and reproducible. In real driving, the actual vehicle road loads are influenced by a series of factors leading to a divergence between the certified fuel consumption values, and the real-world ones. An approach of calculating representative road loads during on-road tests can help to obtain a more unobstructed view of vehicle efficiency and, when needed, confirm the officially declared road loads. This approach is also essential for validating simulations and achieving better estimates of the actual fuel consumption, a requirement introduced by the new policy adopted in the EU. In this study, a series of on-road experiments were conducted, under real-world conditions, on three vehicles, belonging to different vehicle body-categories, a supermini, a B segment cross-over city car, and a light-duty commercial vehicle. A wheel rim torque-measurement system (strain gauge torque sensors) was used to record the torque at the wheels accompanied by a wheel rotational-speed sensor. The present paper presents the results and investigates the capacity of such kind of tests to measure road loads with precision and accuracy. The calculated resistance forces are compared against the ones officially declared at type approval or measured via dedicated coast down tests. Results show satisfactory accuracy and repeatability, ranging within a ±3-7% range for the aerodynamic resistance, and point out margins for improvement. Simulation models are subsequently used to quantify the impact on real-world fuel consumption and CO2 emissions. The road loads measured using the method lead to similar fuel consumption simulation results as the official road loads with deviations in total simulated CO2 emissions remaining within ±6% of the measured values in the majority of the cases.
Komnos, DimitriosFontaras, GeorgiosNtziachristos, LeonidasPavlovic, JelicaCiuffo, Biagio
This paper focusses on the application of bioalcohols (ethanol and butanol) derived from seaweed in Heavy-Duty (HD) Compression Ignition (CI) combustion engines. Seaweed-based fuels do not claim land and are not in competition with the food chain. Currently, the application of high octane bioalcohols is limited to Spark Ignition (SI) engines. The Reactivity Controlled Compression Ignition (RCCI) combustion concept allows the use of these low carbon fuels in CI engines which have higher efficiencies associated with them than SI engines. This contributes to the reduction of tailpipe CO2 emissions as required by (future) legislation and reducing fuel consumption, i.e. Total-Cost-of-Ownership (TCO). Furthermore, it opens the HD transport market for these low carbon bioalcohol fuels from a novel sustainable biomass source. In this paper, both the production of seaweed-based fuels and the application of these fuels in CI engines is discussed. Ethanol and butanol are considered as the most viable fuels derived from seaweed. The potential of these fuels has been evaluated for the dual-fuel RCCI mode regarding efficiency and NOx emissions. The operating conditions that have been varied are mainly the fuel blend ratio (BR), fuel injection timing, and EGR rate on both a HD single-cylinder and on a HD multi-cylinder engine. The results for E85/diesel-RCCI demonstrate that CI engine-like efficiencies are feasible. The gross Indicated Thermal Efficiency (ITE) reaches up to 52% and 46.5% using E85 in a single-cylinder and a multi-cylinder engine, respectively. The first results using biomass based butanol show greater difficulty in realizing targeted efficiencies on the multi-cylinder engine due to the higher fuel reactivity and higher boiling temperature than ethanol. The gross ITE reaches up to 51.6% and 38.5% using butanol in a single-cylinder and a multi-cylinder engine, respectively. The demonstrated potential of seaweed-based fuels is an important driver for upscaling the production process of these fuels. Furthermore, future development activities will focus on improving the brake thermal efficiency of the RCCI engine running on seaweed-based fuels. Improving the low reactivity fuel-air mixture preparation will be key to achieve this.
Seykens, XanderBekdemir, CemilHan, JinlinWillems, RobbertVan Hal, Jaap
Motor Vehicle Emission Control Quality Monitoring for On-Road Driving: Dynamic Signature Recognition of NO x & NH 3 Emissions2020-01-03724/14/2020
Motor vehicle emission testing during on-road driving is important to assess a vehicle’s exhaust emission control design, its compliance with Federal regulations and its impact on air quality. The U.S. Environmental Protection Agency (EPA) has been developing new approaches to screen the characteristics of vehicle dynamic emission control behaviors (its operating signature) while driving both on-road and on-dynamometer. The so-called “signature device” used for this testing is equipped with an O2/NOx sensor, thermocouple and GPS to record dynamic exhaust NOx concentration, air fuel ratio-controlled tailpipe lambda (λ), tailpipe temperature and vehicle speed (acceleration). In the early EPA research, signature screening was used to characterize a vehicle’s PCM control behaviors (cause/effect bijectivity), which help distinguish operation in normal control state-space and abnormal state-space. Currently, signature devices are being used to recognize when ammonia (NH3) has been emitted and to estimate the presence of NOx and NH3 within on-road and on-dyno driving. The presence of NH3 is observed by the signature device’s NOx sensor at times when tailpipe lambda readings are biased rich, after the engine three-way-catalyst (TWC) has warmed up. To study the production of NH3, EPA established a vehicle test program to gather and evaluate the emissions from on-road driving conditions. The same driving conditions were then replicated on an indoor chassis dynamometer (dyno) while using a bag analyzer bench, a raw exhaust modal bench, and a signature device to measure vehicle emissions and control behaviors. EPA ascertained, under certain operating conditions, that stoichiometric engine exhaust passing through a TWC can create hydrogen (CO+H2O→H2), which is then available to produce unregulated ammonia (CO+NO+H2→NH3). These reactions can accelerate when the engine operates with slightly rich-biased lambda introduced either by control or by calibration design. Under current Light-Duty Tier 3 emission regulations, NOx and NMOG emissions are counted together, creating an “opportunity” for more of this type of engine operation.
Tang, XiaoguoKargul, JohnMcBryde, Dan
Single vs Double Stage Partial Flow Dilution System: Automobile PM Emission Measurement2020-01-03664/14/2020
The US Code of Federal Regulations (CFR) Title 40 Part 1065 and 1066 require gravimetric determination of automobile Particulate Matter (PM) collected onto filter media from the diluted exhaust. PM is traditionally collected under simulated driving conditions in a laboratory from a full flow Constant Volume Sampler (CVS) system, where the total engine exhaust is diluted by HEPA filtered air. This conventional sampling and measurement practice is facing challenges in accurately quantifying PM at the upcoming 2025-2028 CARB LEVIII 1 mg/mi PM emissions standards. On the other hand, sampling a large amount of PM emitted from large size high power engines introduces additional challenges. Applying flow weighting, adjusting the Dilution Ratio (DR) and Filter Face Velocity (FFV) are proposed options to overcome these challenges. The Partial Flow Dilution System (PFDS) technique has been recognized as a viable alternative to the CVS method, to meet the wide range DR and FFV requirements for PM determination from both Light-Duty Vehicles (LDV) and Heavy-Duty Engines (HDE) [4, 5, 6, 7, 8]. In this study, performance of a PFDS for PM measurement with Single Dilution (SD) and Double Dilution (DD) configurations against conventional CVS sampling was investigated. Tests were run on a Cummins heavy-duty 8.9L engine with maximum rated power of 380 HP in an engine test cell. The engine aftertreatment system is comprised of a combined Diesel Oxidation Catalyst (DOC) and Selective Catalyst Reduction (SCR). The reference data, also referred to as historical data, was generated in a test cell using the CVS method. PM measurements were made over the US Non-road Transient Cycle (NRTC) and Ramped Modal Cycle (RMC). The brake-specific particulate matter (BSPM) was calculated using the raw chemical balance utilizing intake airflow measurements and the measurement of gases in the exhaust. The PFDS with single and double tunnel configuration showed good repeatability with a COV of <6% when compared against the historical data which has a COV of <8%. The PFDS with single and double dilution met all the global regulatory requirements with the correlation coefficient of 1.005 and the coefficient of determination (R2) greater than 0.98.
Rahman, MontajirRooney, RickNevius, TimOtsuki, YoshinoriYoshida, TaisukeKhan, YusufLiew, Chet MunBasrur, Chirag
Impact of Post-Injection Parameters on Soot and Hydrocarbon Emissions in a Common-Rail Heavy-Duty Diesel Engine2020-01-03744/14/2020
In this paper, based on a direct injection (DI) diesel engine, soot and exhaust gaseous emissions were measured by a smoke meter and multi-component gas analyzer based on Fourier Transform Infrared (FTIR) spectroscopy under post-injection condition. The post-injection timing changed from 20 crank angle degree (CAD) after top dead center (ATDC) to 120 CAD ATDC, and the post-injection mass was set to either 5mg, 10mg or 15mg, to find a suitable post-injection strategy in a wide assessment range based on diesel oxidation catalyst (DOC) coupled diesel particle filter (DPF) after-treatment technology demands, considering emission reduction and after-treatment gas atmosphere investigation. The results showed that post-injection could achieve NOx emission reduction, up to 14%. Besides, post-injection led to worsening soot emissions, and more hydrocarbon (HC) emissions were detected compared to the condition without the post-injection. With the post-injection, a higher concentration of unsaturated HC emissions (such as C2H2, C2H4, and C3H6), formaldehyde (HCHO), and acetaldehyde (CH3CHO) appeared at late post-injection (after 70°CA). In the measured species, at 80°CA post-injection timing and with 10mg post-injection mass, species with low emissions (<30ppm), included CH4, C2H2, C3H6, and CH3CHO; species with medium emissions (>30ppm and <100ppm), included NO2, HCHO, C2H4, and NC8; species with large emissions (>100ppm), included NO, NOx and non-methane hydrocarbon (NMHC). Furthermore, the peak position of NMHC was the same as C3~C8 HCs and different from C2 HCs within the scope of the experiment, which indicated that, in terms of concentration, the proportion of C2 HCs was not dominant in total NMHC emissions.
Pan, WangWu, YanJing, YiZizeng, Huang
RDE-Compliant PEMS Testing of a Gasoline Euro 6d-TEMP Passenger Car at Two Ambient Temperatures with a Focus on the Cold Start Effect2020-01-03794/14/2020
European Union RDE (real driving emissions) legislation requires that new vehicles be subjected to emissions tests on public roads. Performing emissions testing outside a laboratory setting immediately raises the question of the impact of ambient conditions - especially temperature - on the results. In the spirit of RDE legislation, a wide range of ambient temperatures are permissible, with mathematical moderation (correction) of the results only permissible for ambient temperatures <0°C and >+30°C. Within the standard range of temperatures (0°C to +30°C), no correction for temperature is applied to emissions results and the applicable emissions limits have to be met. Given the well-known link between the thermal state of an engine and its emissions following cold start, ambient temperature can be of great importance in determining whether a vehicle meets emissions requirements during an RDE test. This paper reports the results of full RDE-compliant on-road emissions tests performed on a Euro 6d-TEMP passenger car with a direct injection spark ignition engine and a gasoline particle filter. Testing was performed at two temperatures, both lying within the “standard” temperature range for RDE testing: +25°C and +8°C. Regulated gaseous emissions, particle number and CO2/fuel consumption results are presented and discussed. Overall, as expected, emissions following cold start were significantly higher at the lower test temperature. Nevertheless, the long distance covered during RDE tests (~70-100 km) and their urban phases (>16 km, often ~25 km) weakens the impact of this effect. Some simple mathematical analyses of the results from various portions of the trip are presented.
Bielaczyc, PiotrMerkisz, JerzyPielecha, JacekWoodburn, Joseph
Dimensional Optimization of Key Parameters Using DoE Technique to Achieve Better NO X Emission Values in Mass Production of Single Cylinder Small Diesel Engines for 3 Wheeler Applications2020-01-13564/14/2020
Oxides of Nitrogen (NOx) emissions are considered as among the most harmful emissions globally having a direct influence on human beings and the environment. This work deals with a strategy to arrive at achieving lower NOx values consistently in mass production of single cylinder automotive diesel engines meeting BS IV Emission standards using the DoE technique for dimensional optimization of critical parameters. Catalytic converters and particulate filters are mostly used as after - treatment devices for compression Ignition (CI) engines for bringing down the limits (Values) of the pollutants from the tail pipes. But the real ingenuity lies in achieving the same effect through optimization of in - cylinder combustion. Optimization of the critical factors like Nozzle Tip Protrusion (NTP), Static Injection Timing (SIT), Bumping Clearance (BC) and Swirl Number (SN) are considered as the most important engine design parameters for ensuring the optimum combustion which help release of minimal harmful pollutants. In this work, a standard L9 Orthogonal Array (OA) table was used in designing experiments for a study of the interactive model between the said factors and their levels to achieve consistently lower NOx emission values. The design specification of NTP considering the tolerance limit was set between 3.0 mm to 3.30 mm and similarly SIT, BC and Swirl value were set between 0.19 mm to 0.27mm, 0.65mm to 0.75 mm and 2700 rpm to 2800 rpm respectively. Tests were conducted on the basis of standard OA table and the corresponding NOx emissions were measured. It is found that, NTP of 3.2 mm, SIT of 0.19 mm, BC of 0.70 mm and Swirl Rate of 2775 rpm were seen yielding the least NOx emissions. Statistical observations showed the above mentioned combination exhibiting a reduction of NOX achieved with respect to the design specification as 22% and the variation of NOx between engines as 1.1%.
Ramalingam, JaganathanB, PrabakaranNandagopal, SasikumarVenkatesan, HariramMayakrishnan, Jaikumar
A Demonstration of High Efficiency, High Reactivity Gasoline Compression Ignition Fuel in an On & Off Road Diesel Engine Application2020-01-13114/14/2020
The regulatory requirements to reduce both greenhouse gases and exhaust gas pollutants from heavy duty engines are driving new perspectives on the interaction between fuels and engines. Fuels that reliefs the burden on engine manufacturers to reach these goals are of particular interest. A low carbon fuel with a higher volatility and heating value than diesel is one such fuel that reduces engine-out emissions and carbon footprint from the entire hydrocarbon lifecycle (well-to-wheel) and improves fuel efficiency, which is a main enabler for gasoline compression ignition (GCI) technology. The present study investigated the potential of GCI technology by evaluating the performance of a low carbon high efficiency, high reactivity gasoline fuel in Doosan’s 6L medium duty diesel engine. In the experimental test, it was found that the fuel could provide the same performance in power and torque with the same calibration strategy as diesel, while the fuel efficiency was improved by maximum 4.3%. Overall total hydrocarbon (THC) and particulate matter (PM) emissions were decreased, but nitrogen oxides (NOx) was increased by average 6%. Computational fluid dynamics (CFD) engine simulations were conducted to find the way to suppress NOx emission while maintaining other benefits of the fuel. At the same injection calibration, the experimental observation was reproduced computationally. Fuel injection strategy was further investigated by changing the start of injection (SOI) and splitting the fuel injection into pilot, main and post injections. The used fuel was able to achieve up to 16% of NOx reduction at the same fuel efficiency while maintaining low PM emission. This work demonstrated that a low carbon high reactivity gasoline fuel can improve the fuel efficiency and lower the emissions with minimum modification on engine hardware and calibration in a medium duty diesel engine.
Sim, JaeheonHan, YoungdeokYoo, DockoonLee, Woong GunChang, Junseok
Effect of Different Geometrical Changes in the Intake Manifold of a DI Diesel Engine Fueled with Biodiesel-Diesel Blends2020-01-03464/14/2020
One of the major challenges of biodiesel run diesel engines is poor mixture formation. This problem can be overcome by inducing the turbulence into the engine cylinder, thereby a proper mixing of air-fuel occurs. In this study, an attempt was made to assess the engine behavior in terms of its combustion, performance and emission characteristics by replacing the normal intake manifold with the internally buttress threaded manifold, which is designated as IBTM throughout the manuscript. This investigation was further carried out to run the engine with suitable blends such as WCOME10 (10% of WCOME + 90% diesel) and WCOME20 (20% of WCOME + 80% diesel). Based on the results obtained in this study, IBTM exhibits a higher BTE of about by 2.8% for WCOME20-b than that of diesel operation (at normal intake). At the same time, the carbon monoxide (CO), hydrocarbon (HC) and smoke emissions were decreased by about 1%, 30.3%, and 20.4% respectively, whereas, NOx emissions were increased by about 21.9% for IBTM run on same blend (WCOME20-b) on compared to the normal intake manifold when fueled with diesel. Similarly, for WCOME20-b, the delay period decreased by 3°CA than that of diesel operation. At all the cases of this study, by inducing the turbulence (or) with IBTM, an increase in HRR was noticed, which showed an improvement in the amount of work developed.
Reddy, Niklesh P.Khayum, NaseemUppara, Devendra
The purpose of this study is to explore an effect of cooled-EGR on the diesel engine performance fueled with coconut-oil methyl ester (CME). The exhaust gas was cooled by the water at room temperature and was fed to the intake manifold, and the EGR rate was changed from 0 % to 30 % at every 10 %. The engine performances were measured at several EGR rates, fuel injection pressures and timings. Test fuels were CME and commercial diesel fuel. In the case of high EGR rate at which the compression ignition was deteriorated, the ignition timing of CME was always earlier than that of diesel fuel, therefore CME had good ignitability as compared with diesel fuel under EGR application. When the fuel injection pressure was increased at high EGR rate, the ignition delay was improved by the fuel atomization and air-fuel mixing effect. The COV of indicated mean effective pressure was not so influenced by the EGR rate for CME and diesel fuel and the brake thermal efficiency of CME was almost the same as that of diesel fuel at any EGR rates. At high EGR rate, NOx emission remarkably decreased and brake thermal efficiency slightly decreased, and THC, CO and smoke emissions were increased for both fuels. In any EGR rates, THC, CO and smoke emissions of CME was slightly lower than those of diesel fuel. Therefore, NOx emission was could be reduced by the cooled EGR when the CME was used, although CO, THC and smoke emissions increased.
Yoshida, Koji
A number of studies in diesel dual fuel (DDF) operation which introduces natural gas from the intake pipe and ignites it by a diesel fuel injection in the combustion chamber have been conducted using conventional diesel engines. The present study investigated the influence of the ignition fuel on engine performance, combustion characteristics, and emissions with a combination of EGR and supercharging in DDF operation. The experiments employed iso-pentanol blended fuels for the ignition. Isopentanol is a next generation bio-alcohol fuel produced from cellulosic biomass, and actual use can be expected. The experiments were conducted at two CNG supply rates, 0% (ordinary diesel operation) and at a 40±4% (DDF operation) energy basis, and with EGR rates varied from 0 to 26%. The boost pressure was set at two conditions, 100 kPa (naturally aspirated, N/A) and 120 kPa (supercharged, S/C) with a supercharger. Four kinds of ignition fuels were used, JIS No.2 diesel fuel as a reference, neat methyl laurate (LME) which is a major component of coconut oil biodiesel, and two iso-pentanol blended fuels with 30% mass ratios, DiP30 (70% diesel and 30% iso-pentanol) and LiP30 (70% LME and 30% iso-pentanol). The results showed that regardless of the ignition fuel, the DDF operation with EGR and also supercharging resulted in substantial reductions in NOx and smoke emissions. However, the brake thermal efficiency decreased with increasing EGR rates, and with much longer ignition delays this tendency was more pronounced for the two iso-pentanol blends.
Yoshimoto, YasufumiKinoshita, EijiOtaka, Takeshi
Reducing carbon dioxide (greenhouse gas) is one of the most important drivers to promote biofuels. Fuel from biomass has the potential to reduce greenhouse gas emissions and can gradually reduce the dependence on fossil fuels. However, fuel properties can differ significantly from standard diesel fuel and this will affect exhaust emissions and environmental pollution. Diesel – ethanol fuel blends development and specification are currently driven by the engine technology, existing fossil fuel specification and availability of feedstock. Thus, the aims of this study to investigate the effects of fuel additives with diesel–ethanol fuel blend under steady-state conditions. In the present study, the additives were palm diesel, n-butanol, ethyl acetate and di-tert-butyl peroxide (DTBP). The ratio of conventional diesel fuel to ethanol fuel to fuel additive are 80:15:5 by volume of fuel blends. The comparative studies on the effects of fuel additives in the engine performance and phase separation in diesel–ethanol blends. The effects of engine performance included exhaust gas emissions with different fuel additives on small diesel engine are also investigated under different engine conditions in order to considering the engine speed and engine load comparison with conventional diesel. The study found that all the additives are enhanced the stabilities in diesel–ethanol fuel blends and phase separation has not be found under the room temperature. The diesel–ethanol fuel blend with DTBP can improved the highest thermal efficiency with lower exhaust gas emission (e.g. carbon-monoxide, oxides of nitrogen, and soot) compare with conventional diesel with another fuel additives. However, the break specific fuel consumption is higher (>4%) than conventional diesel which could be acceptable range. The results suggest that significant benefits can derive from the use of di-tert-butyl peroxide as fuel additive for diesel and ethanol fuel blends as the alternative fuel for compression ignition engine in terms of engine performance, exhaust gas emissions, after treatment system performance and environmental pollution in the near future.
Theinnoi, KampanartSawatmongkhon, BoonlueWongchang, ThawatchaiSukjit, EkarongChuepeng, Sathaporn
A Modeling Study of an Advanced Ultra-low NO x Aftertreatment System04-13-01-00031/9/2020
The 2010 Environmental Protection Agency (EPA) Emission Standard for heavy-duty engines required 0.2 g/bhp-hr over certification cycles (cold and hot Federal Test Procedure [FTP]), and the California Air Resources Board (CARB) standards require upto 90% reduction of overall oxides of nitrogen (NOx) emissions. Similar reductions may be considered by the EPA through its Cleaner Trucks Initiative program. In this article, aftertreatment system components consisting of a diesel oxidation catalyst (DOC); a selective catalytic reduction catalyst on a diesel particulate filter (DPF), or SCR-F; a second DOC (DOC2); and a SCR along with two urea injectors have been analyzed, which could be part of an aftertreatment system that can achieve the 0.02 g/bhp-hr standard. The system performance was evaluated using validated one-dimensional (1D) DOC, two-dimensional (2D) SCR-F, and 1D SCR models at various combinations of inlet ammonia (NH3)-to-NOx ratio (ANR) values for the SCR-F and the SCR to determine the injection rates required to achieve an optimum nitrogen dioxide (NO2)/NOx ratio at the inlets of both the SCR-F and the SCR. A strategy was developed that yielded 99.5% NOx conversion at inlet temperatures from 203° to 450°C, while maximizing particulate matter (PM) oxidation rate in the SCR-F and minimizing the urea consumption rate. These system components have the potential to be robust to variations in the inlet NOx and NH3 concentrations and the NOx conversion performance of the system components. NOx conversions greater than 95% in the SCR-F and SCR were determined to be primarily due to the fast SCR reaction. The two urea injectors were used to maximize NOx reduction in both devices and SCR-F PM oxidation. For the case with ANR1 = 0, a 90%-100% increase in NO2-assisted PM oxidation in the SCR-F was determined compared to a system without the second DOC and urea injector. Further development of the system components should be pursued in terms of catalyst type, catalyst loading, and external heating along with a close-coupled SCR/DOC or passive NOx adsorbers (PNA) to reduce the light-off time for cold-start emissions control.
Chundru, Venkata RajeshJohnson, John H.Parker, Gordon G.
Regulated Emissions and Detailed Particle Characterisation for Diesel and RME Biodiesel Fuel Combustion with Varying EGR in a Heavy-Duty Engine2019-01-229112/19/2019
This study investigates particulate matter (PM) and regulated emissions from renewable rapeseed oil methyl ester (RME) biodiesel in pure and blended forms and contrasts that to conventional diesel fuel. Environmental and health concerns are the major motivation for combustion engines research, especially finding sustainable alternatives to fossil fuels and reducing diesel PM emissions. Fatty acid methyl esters (FAME), including RME, are renewable fuels commonly used from low level blends with diesel to full substitution. They strongly reduce the net carbon dioxide emissions. It is largely unknown how the emissions and characteristics of PM get altered by the combined effect of adding biodiesel to diesel and implementing modern engine concepts that reduce nitrogen oxides (NOx) emissions by exhaust gas recirculation (EGR). Therefore, the exhaust from a single-cylinder Scania D13 heavy-duty (HD) diesel engine fuelled with petroleum-based MK1 diesel, RME, and a 20% RME blend (B20), was sampled while the inlet oxygen concentration was stepped from ambient to very low by varying EGR. Regulated gaseous emissions, mass of total black carbon (BC) and organic aerosol (OA), particle size distributions and the soot nanostructure by means of transmission electron microscopy (TEM), were studied. For all EGR levels, RME showed reduced BC emissions (factor 2 for low and 3-4 for higher EGR) and total particulate number count (TPNC) compared with diesel and B20. B20 was closer to diesel than RME in emission levels. RME opens a significant possibility to utilise higher levels of EGR and stay in the region of low NOx, while not producing more soot than with diesel and B20. Adding EGR to 15% inlet O2 did not affect the nanostructure of PM. A difference between the fuels was noticeable: branched agglomerates of diesel and RME were composed of many primary particles, whereas those of B20 were more often “melted” together (necking).
Novakovica, MajaShamun, SamMalmborg, Vilhelm B.Kling, Kirsten I.Kling, JensVogel, Ulla B.Tunestal, PerPagels, JoakimTuner, Martin
Measurement of Sub-23 nm particles emitted by gasoline direct injection engine with new advanced instrumentation2019-01-219512/19/2019
The research on health effects of soot particles has demonstrated their toxic impact on humans, especially for the smallest ones that can pass through the lungs into the bloodstream and be transferred to other parts of the body. Since the Euro 5b regulation, the total particle number (PN) at the exhaust is limited, but the associated protocol developed by the Particle Measurement Program (PMP) group defined a counting efficiency at the 23 nm cut-off particle diameter to avoid measurement artefacts [1][2]. Recent studies have demonstrated that the last generation Euro 6 engines can emit as many particles in the range 10-23 nm as beyond 23 nm [3]. The SUREAL-23 project (Understanding, Measuring and Regulating Sub-23 nm Particle Emissions from Direct Injection Engines Including Real Driving Conditions), funded by Horizon 2020 EU-program, aims to develop sampling, conditioning and measuring instruments and associated methodologies to extend the existing protocol down to at least 10 nm. This measurement setup was evaluated on various light duty direct injection platforms. This communication focuses on a gasoline-DI vehicle with a Euro 6b engine. Tests were conducted on multiple operating conditions (moderate and aggressive driving cycles, hot and cold starts, and several fuel and lubricant formulations). Sampling and conditioning were done with a two-stage dilution system, with a built-in catalytic stripper. The prototype instruments have been compared to commercial reference soot particle analyzers (TSI CPC, Horiba MEXA-2000 SPCS and Cambustion DMS500). A good consistency between all the measurements was demonstrated, with a satisfactory repeatability and robustness of the proposed measurement setup and of the associated methodology. An on-board version of the proposed setup is currently being developed to allow PN measurement in Real Driving Emissions (RDE) conditions.
Zinola, StéphaneLeblanc, MickaëlRouleau, LoïcDunand, XavierBaltzopoulou, PenelopeChasapidis, LeonidasDeloglou, DaniilMelas, Anastasios D.Konstandopoulos, Athanasios G.Rüggeberg, TobiasFierz, MartinBurtscher, HeinzTejero, AlbertoAmo, MarioZamora, Daoíz
Marine transportation sector is highly dependent on fossil-based energy carriers. Decarbonization of shipping can be accomplished by implementing biobunkers into an existing maritime fuel supply chain. However, there are many compatibility issues when blending new biocomponents with their fossil-based counterparts. Thus, it is of high importance to predict the effect of fuel properties on marine engine performance, especially for new fuel blends. In the given work, possible future solutions concentrated on liquid fuels are taken into account. Under consideration are such fuels as biodiesel (FAME), hydrotreated vegetable oil (HVO), straight vegetable oil (SVO), pyrolysis oil, biocrude, and methanol. Knowledge about the behavior of new fuel in an existing engine is notably important for decision makers and fuel producers. Hence, the main goal of the present work is to create a model, which can predict the engine performance from the end-user perspective. For the purpose of modeling, only the latest research on marine fuels is taken into account. In the current approach, results from a representative measurement set-up are compared in order to create a uniform model. As a result, all the provided data are expressed in relative changes in reference to standard marine fuel – heavy fuel oil (HFO). The modeling Is performed by means of multilinear regression and accuracy of the model is relatively high, with a coefficient of determination over 0.9. The outcomes provide a prediction of final engine performance for the specified fuel blend. Knowing the final properties of fuel (such as calorific value, density, viscosity), it is attainable to estimate fuel consumption, carbon dioxide emissions and determine possible fuel compatibility issues. Moreover, the model enables estimation of carbon dioxide (CO2) tailpipe emissions, which should be included in the whole Life Cycle Analysis (LCA) while assessing the renewability index of the fuel.
Wojcieszyk, MichalKroyan, YuriLarmi, MarttiKaario, OssiZenger, Kai
Oxygenated fuels are studied in spark combustion engines because of their potentially positive impact on greenhouse emissions, and as part of alternative renewable fuels. Furthermore, engine test results position them as a promising lever to reduce engine-out emissions, and most notably, particles. This study focuses on oxygenated fuel Butanol, which is a potential output of recent developments on Algae and Cyanobacteria harvest process. Its blending into gasoline and application into spark ignition engines is investigated. Blending levels of n-Butanol and iso-Butanol have been proposed based on standard gasoline’s octane number, RON, at two ethanol concentration levels, 10 and 25%. Fuel blend impact on combustion, and on regulated and non-regulated emissions is analysed. Fuel knock resistance properties, RON and MON, determine the knocking tendencies for ethanol and butanol at 2000 rpm. However, test results highlight different knocking sensibility behaviour at higher engine speed. Emission results also illustrate a strong advantage of Butanol on particle mass emissions. Soot indices, that are conventionally used to quantify the impact of a fuel over particle emissions, are studied and confronted to results obtained on ethanol blends. The deviation in Particle Matter Indices obtained for butanol blends is analysed, on the basis of specific operating points. It highlights different particle emissions responses to the increase of oxygenates ethanol and butanol, not uniquely correlated to oxygen and aromatic concentration.
Anselmi, P.Matrat, M.Starck, L.Duffour, F.
Effects of Piston Bowl Diameter on Combustion Characteristics of a Natural gas/Diesel Dual Fuel Engine2019-01-217312/19/2019
Natural gas/diesel dual fuel engines have potential for a high thermal efficiency and low NOx emissions. However, they have the disadvantages of high unburned species emissions and lower thermal efficiencies at low loads (at low equivalence ratio). A way to solve this problem is to properly distribute the pilot fuel vapor in a natural-gas premixture. The combustion chamber geometry affects the combustion process since it influences the distribution of the pilot fuel vapor. This study investigates the influence of injection conditions and the piston bowl geometry on the performance and emissions of a dual fuel engine. Experiments were carried out using two pistons with different bowl diameters, 52 mm and 58 mm, at single-and two-stage diesel-fuel injection. The results show that the larger bowl provides lower hydrocarbon emissions at a lower equivalence ratio in the case of single-stage injection. For two-stage injection, the influence of the bowl diameter depends on the timing of the first injection. To elucidate the effects of pilot fuel distribution, computational fluid dynamics (CFD) calculations were conducted for non-reacting pilot fuel sprays under conditions equivalent to the experiments. As a result, the relative rich area of the pilot fuel in the case of the single injection in the large piston bowl do not impinge on the piston wall at the ignition timing of the experiment, which leads to higher heat release rate owing to the weak cooling effect.
Takizawa, KeigoTanaka, HidetakeHoribe, NaotoIshiyama, TakujiSako, Takahiro
Experimental Investigation on Performance and Emission Characteristics of a Single Cylinder CRDI Engine Fueled with Diesel-Methanol Blend2019-28-238011/21/2019
Diesel engine is widely used for its high thermal efficiency and better fuel efficiency. However, increasing usage of petroleum fuel and environmental degradation motivates to use renewable biofuel as a replacement to conventional diesel. Biofuel produced from non-edible sources can be used as a partial substitute of diesel for the significant growth of fuel economy and reduction of environmental pollution. Methanol can be implemented as a blend fuel in the diesel without affecting engine design. In this paper, we study the effect of diesel-methanol blends and injection parameters in particular, start of injection (SOI) and fuel injection pressure (FIP) on a common rail direct injection (CRDI) diesel engine performance and emission were investigated. Four blends were prepared by mixing diesel with methanol (5%, 10%, 15% and 20% by mass) and adding a certain amount of oleic acid and Iso-butanol to get a stable blend. Experiments were performed at an engine speed and load of 1500 rpm and 15 Nm, respectively. FIP governs air-fuel mixture preparation and fuel atomization which control combustion behavior of the engine, whereas SOI was chosen to optimize the combustion delay affecting the overall performance. Results show that the trend of optimum SOI retards 15°, 12° and 5° CA bTDC with the increase in FIP of 200, 300 and 400 bar respectively. However, this does not hold good for M15 and M20 blend at 400 bar FIP due to ignition delay at higher fraction methanol blend. In comparison to baseline diesel, brake specific fuel consumption (BSFC) increases in diesel-methanol blend, which reduces the brake thermal efficiency (BTE). Methanol blend shows a significant impact on the reduction of smoke opacity in all blend fraction compared to baseline diesel operation. This further reduces on advancing SOI and increase in FIP. This mainly attributes the presence of oxygen molecule in methanol as well as sufficient time availability for air-fuel mixing. Higher spray penetration at high FIP removes the deficiency of local oxygen concentration in different regions of the combustion chamber. CO emission shows a negative impact on performance output at all blend fraction, which reduces on advancing SOI and increasing FIP. HC emission shows a similar trend to that of CO, however, at high FIP for all blend fraction, HC emission is lower than the baseline engine due to better mixing and more oxygen availability. The results indicate that methanol blend is an encouraging alternative for lower smoke at the cost of CO and HC emissions. Altogether, it is concluded that diesel-methanol blends can be suitably used in CRDI diesel engines after making a good trade-off between performance and emission.
Sahoo, SridharNayak, ChinmayTripathy, SrinibasSrivastava, Dhanajay
Study of NO x Reduction Efficiency in NSR and NSR-SCR Combined Systems2019-28-008710/11/2019
The present study was carried out to analyze the catalytic action of K2O-Al2O3 in NOx Storage and Reduction (NSR) monolith catalyst and Fe2O3-TiO2 in Selective Catalytic Reduction (SCR) monolith catalyst. The core objective of this investigation is to determine the maximum percentage of Oxides of Nitrogen (NOx) reduction in NSR and NSR-SCR combined system with respect to engine exhaust gas temperature and compares the results with the results of the conventional mode of operation. To accomplish this task monolith ceramic bricks were coated with K2O-Al2O3 (NSR) and Fe2O3-TiO2 (SCR) catalyst and were placed in different configurations inside the catalytic chamber. Several trials were attempted to get the optimal operating temperature that has a maximum NOx removal efficiency when successively connecting a single NSR catalyst and the combined NSR-SCR double bed catalyst. Single NSR monolith at 320 °C, showed the best NOx conversion rate of 74%. The double NSR-SCR configuration permitted the SCR catalyst storing ammonia to respond with NOx leaving from the NSR. The SCR reaction between ammonia which leaves from NSR, later adsorbed by SCR and the NO that is not reacted in NSR which enters SCR bring about a total NOx reduction efficiency of 93%. Double bed NSR - SCR is better than single stage NSR by 20%. The study also revealed that the given system is not applicable for engines having exhaust temperature range less than 250 °C as they are unable to provide sufficient activation energy.
Supramani, SaravananChidambaram, Ramesh Kumar
Real Driving Emissions Measurement of Brake Dust Particles2019-01-21389/15/2019
The measurement of brake dust particles is a complex challenge owing to its open system configuration; indeed, the emitted particles are directly spread into the environment. Measurements on the inertia brake dyno feature controllable and reproducible environmental and operational parameters. Although Real Driving Emission (RDE) measurements enable the detection of brake dust particles emitted in real driving conditions (i.e. traffic condition, driving style, air humidity, vehicle components’ wear and ageing, etc.), they are complex and not reproducible due to external, continuously changing parameters (e.g., flow conditions, changing traffic conditions, particulate matter from other sources). The motivation lies in developing a real driving emission sampling system for brake particle emissions, which meets the quality requirements of the measurements, as well as the prevention of particle losses and contamination, thereby supplementing and reviewing laboratory-based procedures. On the basis of knowledge from the computational fluid dynamics and experimental investigations, an advantageous concept of a sampling system for mobile application is presented. The chosen methodological approach shows that the transport efficiency and the uniformity of the number concentration depend on the design, the associated flow conditions and process parameters. In addition, the Particle injection and particle spreading behaviour, influence of disc ventilation and the variable particle properties over the cycle are to be implemented into the evaluation. As a result, an optimized design of a sampling system for mobile applications is derived. Furthermore, the results express the influence of different test environments, test cycles and test setups. The experimental study shows fundamental differences and similarities between laboratory and real-road test environments.
Hesse, DavidAugsburg, Klaus
Experimental Test on the Feasibility of Passive Regeneration in a Catalytic DPF at the Exhaust of a Light-Duty Diesel Engine2019-24-00459/9/2019
Diesel engines are attractive thanks to good performance in terms of fuel consumption, drivability, power output and efficiency. Nevertheless in the last years, increasing restrictions have been imposed to particulate emissions, concerning both mass (PM) and number (PN). Different technologies have been proposed to meet emissions standards and the wall-flow Diesel Particulate Filter (DPF) is currently the most common after-treatment system used to trap PM from the exhaust gases. This technology exhibits good features such that it can be regenerated to remove any accumulation of PM. However, this process involves oxidation of the filtered PM at a high temperature through after and post fuel injection strategies, which results in an increase of fuel consumption and may lead to physical damages of the filter in the long term. This work deals with the experimental testing of a catalytic silicon carbide (SiC) wall flow DPF, aiming at decreasing the soot oxidation temperature. The catalyst (CuFe2O4) was deposited on the filter by means of an optimized procedure based on a preliminary controlled chemical erosion of the SiC porous structure. In this way, a uniform distribution of the catalyst on the surface of the filter and in its internal porosities can be obtained. The experimental tests were performed at the exhaust of a EURO V light duty Diesel engine, operating at different speed/load conditions. The results evidence a filtration efficiency higher than 96%, throughout the soot accumulation phase, and, more importantly, a constant value of pressure drop (meaning that the soot oxidation rate equals its deposition rate) at the temperature of 320°C. A further increase of the temperature up to 340 °C, achievable by a small adjustment of engine load, a decrease of the pressure drop is observed, thus evidencing the occurrence of passive regeneration.
Rossomando, BrunoArsie, IvanMeloni, EugenioPalma, VincenzoPianese, Cesare
Analysis of TWC Characteristics in a Euro6 Gasoline Light Duty Vehicle2019-24-01629/9/2019
A Euro6 gasoline light duty vehicle has been tested at the engine dynamometer and the emissions have been analyzed upstream and downstream the Three-Way-Catalyst (TWC) during a WLTC cycle. Catalyst simulations have been used for assessing the processes inside the catalytic converter using a reaction scheme based on 19 brutto reactions (direct oxidation and reduction, selective catalytic reductions with CO, C3H6 and H2, steam reforming, water-gas shift and bulk ceria as well as surface ceria reactions). The reactions have been parameterized in order to best approximate the measurements. Based on the reactions taken into account, the real vehicle emissions can be predicted with good accuracy. The simulations show that the cycle emissions comprise mainly the cold start contribution as well as discrete emission break-through events during transients. During cold start no reactions are evident in the catalyst before the temperature of the gas entering the catalyst reaches 270°C. Following the light-off, prevailing reactions are direct oxidation as well as surface ceria reactions for CO and THC. NO reduction during cold start is due to reaction with CO as well as due to surface ceria. During warm engine operation, CO break-throughs during transients are mainly due to lack of oxygen following short periods where the engine lambda drops below one and most of surface and bulk CeO2 has reacted to surface and bulk Ce2O3. Moreover in such incidents ceria is reacting with THC forming additional CO. THC break-throughs during transients are mostly simultaneous with CO peaks and are also due to lack of oxygen and depleted CeO2. NO transient break-throughs occur when engine-out NO sharply increases, and the reactions with CO and ceria are not sufficient. Further analysis focused in highlighting the effects of variations of Lambda and precious metal content on reaction emissions and mechanisms.
Papetti, ViolaDimopoulos Eggenschwiler, PanayotisEmmanouil, VasilikiKoltsakis, Grigorios
Semi-Volatile Organic Compounds from a Combined Dual Port Injection/Direct-Injection Technology Light-Duty Gasoline Vehicle2019-24-00519/9/2019
Gasoline direct injection (GDI) has changed the exhaust composition in comparison with the older port fuel injection (PFI) systems. More recently, light-duty vehicle engine manufactures have combined these two technologies to take advantage of the knock benefits and fuel economy of GDI with the low particulate emission of PFI. These dual injection strategy engines have made a change in the combustion emission composition produced by these engines. Understanding the impact of these changes is essential for automotive companies and aftertreatment developers. A novel sampling system was designed to sample the exhaust generated by a dual injection strategy gasoline vehicle using the United States Federal Test Procedure (FTP). This sampling system was capable of measuring the regulated emissions as well as collecting the entire exhaust from the vehicle for measuring unregulated emissions. For this study, the unregulated emissions included hydrocarbon speciation and semi-volatile organic compounds (SVOC) in the form of polycyclic aromatic hydrocarbons (PAH), nitro-polycyclic aromatic hydrocarbons (NPAH), and oxygenated PAH (Oxy PAH). This novel sampling system allowed the quantification of the particulate-phase SVOC as part of the particulate on filters and the semi-volatile phase SVOC collected by XAD resin on traps. These compounds typically occur at very low levels in the exhaust and were determined by a gas chromatography/mass spectroscopy (GC/MS) analytical method and a two dimensional gas chromatography procedure (GCXGC) with a time of flight (TOF) mass spectrometer. In addition, the vehicle was sampled both with and without aftertreatment to characterize the engine-out and tailpipe-out emissions for a dual fuel injection (combined GDI and PFI) vehicle. Engine-out emissions were determined to characterize the composition of the exhaust entering the aftertreatment, and the tailpipe-out emissions were measured to determine the concentration of SVOC entering the environment.
Fanick, RobertKroll, Svitlana
Development of Three Way Catalyst Aging Model: Application to Real Driving Emission Condition2019-24-00479/9/2019
Further reduction of vehicles pollutant and CO2 emissions is required to prevent global warming and to improve air quality. The exhaust system is designed to ensure low emission during all life of the vehicle. As catalyst aging is affecting the catalyst performance, such impact needs to be consider upfront during the design of the fresh catalyst. Until now, the exhaust system design are evaluated based on real tests for each vehicle, using exhaust lines aged on engine test benches or burner benches. This induces major investigation limitations such as: late evaluation in development cycle, high testing and prototyping cost. The usage of Model Based Development approach can be a powerful way to improve this process by allowing system evaluation under several aging conditions at early development stage. The present study focuses on modelling of the Three Way Catalyst (TWC) aging to predict the mileage impact on tailpipe emissions. The activity was divided in 4 steps: 1- Development of a detailed TWC for 4 different aging levels. The impact of aging is considered by tuning the pre-exponential factors of the reactions Arrhenius laws. The activation energies are not modified, since they are representative of the active site type. 2- Aging model development: aging laws are extracted from previous calibrated model considering reaction groups (oxidation, NO reduction, Oxygen Storage Capacity (OSC)…) and Platinum Group Metal (PGM) type. 3- Model validation on driving cycle: The tailpipe emissions are predicted with less than 15% deviation on WLTC. 4- Application and validation to another TWC technology (different amount of PGM and OSC): in that case also, the aged TWC emissions prediction is within 15% deviation on WLTC. The proposed aging model provides the possibility to predict aging of any TWC using same washcoat family, based on existing TWC model calibrated in fresh condition.
Le Louvetel-Poilly, JulieBalaji, ShankarLafossas, Francois
Diesel Vehicle with Ultra-Low NOx Emissions on the Road2019-24-01459/9/2019
The gap between diesel vehicle emissions in laboratory tests compared to those in use has been addressed by the introduction of the Real Driving Emissions (RDE) requirements. Modern diesel technology now demonstrates low emissions on the road over a wide range of driving conditions. This paper further demonstrates that consistent low nitrogen oxide (NOx) and particle number (PN) emissions can be achieved over a wide range of driving conditions beyond Euro 6d RDE requirements, with emission control technologies combined in an integrated approach. An LNT (Lean NOx Trap) is combined with a dual-dosing SCR (Selective Catalytic Reduction) system. Low-load NOx control is achieved by the LNT in combination with a close-coupled SCR coated on the Diesel Particulate Filter (SDPF). High load conditions, on the other hand, are covered by the underfloor SCR system with a second AdBlue® injector. A P0 48V mild-hybrid system is also available to support the NOx control and to ensure good driving performance and fuel efficiency. An advanced control strategy is implemented to ensure optimal interaction between all emission control functionalities. The system was implemented on a C-segment demonstrator vehicle. The paper discusses the emissions tests performed and the results achieved. A combination of tests on the road and in the lab were carried out to cover a wide range of driving conditions. Special attention was paid to the robustness of the emission performance under urban and motorway driving conditions. Results demonstrate that each aftertreatment component contributes to achieving consistently low NOx emissions under all driving conditions. Particulate emissions are effectively controlled by the DPF.
Demuynck, JoachimFavre, CecileBosteels, DirkBunar, FrankSpitta, JoachimKuhrt, Andreas
The Effect of Post Injection Coupled with Extremely High Injection Pressure on Combustion Process and Emission Formation in an Off-Road Diesel Engine: A Numerical and Experimental Investigation2019-24-00929/9/2019
In this paper, a numerical and experimental assessment of post injection potential for soot emissions mitigation in an off-road diesel engine is presented, with the aim of supporting hardware selection and engine calibration processes. As a case study, a prototype off-road 3.4 liters 4-cylinder diesel engine developed by Kohler Engines was selected. In order to explore the possibility to comply with Stage V emission standards without a dedicated aftertreatment for NOx, the engine was equipped with a low pressure cooled Exhaust Gas Recirculation (EGR), allowing high EGR rates (above 30%) even at high load. To enable the exploitation of such high EGR rates with acceptable soot penalties, a two-stage turbocharger and an extremely high-pressure fuel injection system (up to 3000 bar) were adopted. Moreover, post injections events were also exploited to further mitigate soot emissions with acceptable Brake Specific Fuel Consumption (BSFC) penalties. Since the selection of the post injection calibration parameters (such as injected quantity and dwell time) is crucial to maximizing its efficacy, a 3D-CFD engine model was built and calibrated to evaluate its effects on soot emissions and fuel consumption. With this aim, different post injection strategies at rated speed / 50% load operating conditions were analyzed, highlighting the potential to achieve impressive soot mitigations (up to 50%) with negligible (< 1%) BSFC penalties. The numerical analysis also allowed a better understanding of the phenomena leading to soot emissions reduction, setting guidelines for the subsequent calibration experimental activity, which confirmed the simulation results and could be successfully extended to the whole engine operating map.
Millo, FedericoPiano, AndreaPeiretti Paradisi, BenedettaBoccardo, GiulioMirzaeian, MohsenArnone, LuigiManelli, Stefano
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