Browse Topic: Diesel exhaust emissions control

Items (973)
An Effect of Utilization B30 from Various Blends of B0:FAME and HVO on Emissions, Fuel Consumption and Power of Euro4 Vehicle Technology2019-01-218912/19/2019
Indonesia has implemented mandatory for utilization of high ratio biodiesel starting from B10 (10% of biodiesel and 90% of diesel fuel by volume) in 2013 then it gradually increased to B20 in 2016 and B30 in 2020. On the other hand, Indonesian Government will also strengthen vehicle emission regulation from Euro 2 to Euro4 in 2021. Therefore, B0 (low sulfur diesel fuel) and B100 (biodiesel) fuel properties as blended fuel for B30 must be improved to comply with Euro4 vehicle emission regulation. In this study various formulation of B30 were investigated, in which the B100 was varied from FAME (fatty Acid Methyl Ester), HVO (Hydrotreated Vegetable oil), and blend of FAME and HVO. The test was conducted under Euro4 vehicle technology to investigate their effect on emissions, fuel consumption and power. In this experiment, emission, fuel consumption and power were tested using UN-ECE R83-05 regulation, UN-ECE R101 and acceleration method respectively. The results showed that B30 has lower CO, HC and particulate emission compared with B0. However, NOx emission for some formulation slightly increased. Moreover, B30 could comply with emission limit, as stated under Euro4 regulation. Fuel consumption for B30 with some formulation was 2-3% higher than that of B0, but it was about the same between B0 and B30 with optimization ratio of FAME and HVO.
Setiapraja, HariYubaidah, SitiEkasari, MutiaHaspriyanti, NitaRustyawan, WawanRochim, Abdul
Effects of Hot and Cooled EGR for HC Reduction in a Dual-Fuel Premixed Charge Compression Ignition Engine2018-01-17309/10/2018
Most internal combustion engine makers have adopted after-treatment systems, such as selective catalytic reduction (SCR), diesel particulate filter (DPF), and diesel oxidation catalyst (DOC), to meet emission regulations. However, as the emission regulations become stricter, the size of the after-treatment systems become larger. This aggravates the price competitiveness of engine systems and causes fuel efficiency to deteriorate due to the increased exhaust pressure. Dual-fuel premixed charge compression ignition (DF-PCCI) combustion, which is one of the advanced combustion technologies, makes it possible to reduce nitrogen oxides (NOx) and particulate matter (PM) during the combustion process, while keeping the combustion phase controllability as a conventional diesel combustion (CDC). However, DF-PCCI combustion produces high amounts of hydrocarbon (HC) and carbon monoxide (CO) emissions due to the bulk quenching phenomenon under low load conditions as a huddle of commercialization. In this study, the effects of exhaust gas recirculation (EGR) rate and EGR temperature were investigated to overcome the bulk quenching phenomenon under low load conditions in the DF-PCCI combustion. Natural gas (NG) and diesel were selected for low reactivity fuel (LRF) and high reactivity fuel (HRF) respectively. As experimental results, adopting the high temperature EGR could reduce the HC emission, and improve combustion efficiency (ηc) and fuel conversion efficiency (ηf), while maintaining the NOx and PM emissions under the EU-VI emission regulations. The results suggest that controlling the global equivalence ratio (∅global) and increasing the initial charge temperature by hot-EGR are quite effective way to mitigate the bulk quenching phenomenon and incomplete combustion under low load conditions in the DF-PCCI combustion.
Shim, Eui joonPark, HyunwookBae, Choongsik
Ducted fuel injection (DFI) is a developing technology for reducing in-cylinder soot formed during mixing-controlled combustion in diesel compression ignition engines. Fuel injection through a small duct has the effect of extending the lift-off length (LOL) and reducing the equivalence ratio at ignition. In this work, the feasibility of DFI to reduce soot and to enable leaner lifted-flame combustion (LLFC) is investigated for a single diesel jet injected from a 138 μm orifice into engine-like (60-120 bar, 800-950 K) quiescent conditions. High-speed imaging and natural luminosity (NL) measurements of combusting sprays were used to quantify duct effects on jet penetration, ignition delay, LOL, and soot emission in a constant pressure high-temperature-pressure vessel (HTPV). At the highest ambient pressure and temperatures tested, soot luminosity was reduced by as much as 50%. When ambient temperatures and/or duct diameters are decreased, soot reduction benefits are even more substantial. “Preignition” prior to the duct exit and degraded performance were observed for ducts with excessive standoff distance. Computational simulations of free and “ducted” fuel injections have captured many of these and other trends in jet penetration, LOL, and soot luminosity, thereby elucidating key physics of DFI. Results indicate that injection of fuel through the duct initially limits air entrainment, resulting in a spray at the duct exit that is faster, cooler, and richer than a comparable free spray, all of which lead to LOL extension. Delayed air entrainment and higher jet momentum at the duct exit can lead to elevated levels of turbulent mixing downstream, persisting up to and beyond the LOL. Consequently, equivalence ratios near the LOL are comparatively lower, reducing soot produced in the burning jet. Application of DFI to achieve significantly lower particulate matter (PM) emissions in heavy-duty diesel engines is promising, though many challenges remain.
Fitzgerald, Russell P.Svensson, KenthMartin, GlenQi, YongliKoci, Chad
A Late Injection Combustion Strategy Using a Novel Ramped Combustion System2017-24-00909/4/2017
Traffic related NOx and particle emission remain a significant concern particularly in the urban environment. Electrification offers a medium to long term solution, but there remains a need to significantly reduce internal combustion engine emissions in the short and medium term, and potentially in the long term for long range inter city transportation. Late injection low temperature combustion (LTC) has the potential to achieve ultra-low emissions levels in a compression ignition engine by increasing the lean pre-mixed burn fraction. However, significant quantities of diluent are normally required to achieve the required delay in ignition and pre-mixing to achieve LTC. This results in high boost requirements, increased pumping work and the complexity of the air handling system and potentially adversely impacting fuel economy. In this paper, results from a single cylinder light duty research engine are presented using a novel ramped combustion chamber focused at mid to high engine loads. The ramped combustion chamber improves mixing and enables more retarded injection timings than those possible on conventional bowl designs. This combustion strategy has enabled LTC conditions to be achieved at lower dilution rates, typically 20-30% at loads up to 15bar IMEP. CFD analysis of the air-fuel interaction indicates the ramped bowl effectively deflects fuel away from the squish region enabling very late injection timings. One dimensional analysis of the engine system was used to investigate the potential of late exhaust valve opening in improving work recovery, resulting in improved fuel consumption over the baseline LTC valve timings.
Morgan, Robert E.Heikal, MorganPike-Wilson, Emily
Evaluation of Electrostatic Screen Battery for Emissions Control (ESBEC) with Diesel Emissions2016-01-904711/16/2016
We recently developed a novel diesel emissions control device, Electrostatic Screen Battery for Emissions Control (ESBEC), where diesel exhaust particles are collected onto metal screens using electrostatic principle. This paper focuses on further development of this technology: design and integration of a particle charger and testing of ESBEC with diesel exhaust. Two units - 0.038 and 0.152 m (1.5 and 6 inches) in diameter - were fabricated using 3D printing. Both units feature cylinder-shaped housing integrating the electrical charger and up to seven pairs of metal screens, which collect airborne particles. In the small-scale version, particles are charged by ions emitted from a carbon fiber brush, while in the large-scale version, this is done by using two tungsten wires traversing the cross-section of ESBEC in a crisscross pattern. Small-scale version showed average collection efficiency of 80% over a wide range of diesel exhaust mass concentrations (5 to 400 mg/m3) and 1.5 m/s diesel exhaust face velocity. When ESBEC was tested continuously for 6 hours with diesel exhaust concentration of 300-400 mg/ m3, it maintained collection efficiency of >95%. The pressure drop across ESBEC during those six hours increased only minimally. In the next step, the large-scale version was challenged with diesel exhaust of 200 mg/m3 concentration. ESBEC removed 71-99% of exhaust particle mass entering the collector at different temperatures (40-77 °C). In the near future, a full version of ESBEC will be fabricated from a heat-resistant material, and its performance will be compared with a conventional diesel particulate filter.
Han, TaewonZhen, HuajunMainelis, Gediminas
Impact of Low Viscosity Engine Oil on Performance, Fuel Economy and Emissions of Light Duty Diesel Engine2016-01-231610/17/2016
The Global Fuel Economy Initiative in 21st session of COP21 to the UNFCCC aims to develop 50 percent more efficient automobiles by the year 2050.This initiative has enhanced interest in fuel economy improvements and emission reduction using novel engine-related technologies and fuel efficient engine oil. Low viscosity grade engine oils have demonstrated the potential to improve the fuel economy by reducing the friction and lowering the greenhouse gases. In this context of developing fuel efficient engine oils, this study focuses on establishing the validity of an in-house short duration test protocol to differentiate engine oils from a fuel economy aspect and also attempts to relate reduced exhaust emissions. In the present study, low viscosity grade oils - SAE 0W-20, SAE 5W-30 and SAE 20W-40 as the baseline oil, were selected for assessing engine oil effects on fuel economy of diesel engines. Effects of viscosity on engine performance with respect to power, fuel economy and emissions were investigated by conducting fuel economy engine tests on a single cylinder Petter AV1 diesel engine. In the results, higher fuel economy and lower CO2, HC and NOx emissions were observed using lower viscosity engine oils compared to higher viscosity engine oils. The analysis reveals that lower viscosity engine oils indicate favorable prospects in terms of enhanced fuel economy and reduced exhaust emissions due to engine oil.
Singh, Sanjeev KumarSingh, ShyamSehgal, Ajay Kumar
Conversion of Short-Chain Alkanes by Vanadium-Based and Cu/Zeolite SCR Catalysts2016-01-09134/5/2016
The oxidation of short-chain alkanes, such as methane, ethane, and propane, from the exhaust of lean-burn natural gas and lean-burn dual-fuel (natural gas and diesel) engines poses a unique challenge to the exhaust aftertreatment community. Emissions of these species are currently regulated by the US Environmental Protection Agency (EPA) as either methane (Greenhouse Gas Emissions Standards) or non-methane hydrocarbon (NMHC). However, the complete catalytic oxidation of short-chain alkanes is challenging due to their thermodynamic stability. The present study focuses on the oxidation of short-chain alkanes by vanadium-based and Cu/zeolite selective catalytic reduction (SCR) catalysts, generally utilized to control NOx emissions from lean-burn engines. Results reveal that these catalysts are active for short-chain alkane oxidation, albeit, at conversions lower than those generally reported in the literature for Pd-based catalysts, typically used for short-chain alkane conversion. While the Cu/zeolite SCR catalyst had the highest conversion of CO, CH4, and C2H6, the V-SCR catalyst had higher C3H8 conversion likely due to pore diffusion limitations of the small-pore Cu/zeolite SCR. None of the SCR catalysts stored short-chain alkanes or were impacted by water vapor, and only the Cu/zeolite catalyst was affected by sulfation. NOx conversion was not impacted as a result of the presence of CO and short-chain alkanes. These results indicate that, in addition to NOx conversion, SCR catalysts may be part of the short-chain alkane oxidation solution.
Ottinger, NathanVeele, RebeccaXi, YuanzhouLiu, Z. Gerald
Calibration Optimization of a Heavy-Duty Diesel Engine with GTL Diesel Fuel2016-01-06224/5/2016
A project has been undertaken to optimize the engine control software calibration of a modern heavy-duty diesel engine for operation with gas-to-liquids (GTL) diesel fuel, with the objective of developing an understanding of the scope for optimization with this fuel, which has different physical and combustion properties to that of conventional, crude-derived diesel. A data-driven, model-based calibration technique utilizing artificial neural networks was used to develop optimized transient and steady-state calibrations with both conventional diesel fuel, as well as neat GTL fuel. The engine control parameters that were optimized were injection timing, exhaust gas recirculation rate, rail pressure, and charge mass. The optimization aimed to minimize fuel consumption without deterioration in engine-out nitrogen oxide (NOx) and soot emissions. This paper reports on the calibration optimization methodology employed and the results achieved to date. These indicate that fuel efficiency can be improved by up to 3% with an optimized GTL calibration over a transient test cycle, and 2% over a steady-state test cycle, when compared to a conventional diesel fuel and the baseline engine calibration. Smaller efficiency improvements were also obtained with calibration optimization using the conventional diesel fuel. Efficiency improvements were primarily the result of reduced pumping losses which were enabled through reductions in the required charge mass. The resultant increase in soot emissions were offset by the lower inherent soot emissions of the GTL fuel. It was also found that the GTL fuel offers significantly greater scope for decreasing engine-out NOx emissions through optimization without compromising engine efficiency or soot emissions, than the conventional diesel fuel.
Schaberg, PaulAtkinson, Christopher
Effect of Fuel Injection Parameters and EGR on Exhaust Emission of a 3 L Diesel Engine2015-01-28149/29/2015
Simultaneous reduction of NOx and PM from engine exhaust of a diesel engine is an interesting area of research due to the implementation of stringent emission regulations all over the world. Cost involved in expensive after treatment systems such as DPF and SCR necessitate minimization of engine out pollutants. With minimum engine out emission achieved through engine hardware and combustion parameter optimization, possibility of elimination or downsizing of the after treatment system can be explored. The paper presents the effect of fuel injection parameters and EGR rate on exhaust emission of a boosted diesel engine. Effects of parameters such as rail pressure, pilot-post injections, SOI, EGR rate and EGR temperature on a 4 cylinder two valve direct injection diesel engine is studied. Present study reveals the possibility of elimination of after treatment systems at BS IV level with optimization of engine hardware and combustion parameters. A trade off of NOx and PM is observed with variation of most of the combustion and injection parameters. A methodology for arriving at the optimum value of combustion and injection parameters based on NOx-PM trade-off is presented in this paper. Effective pollutant level is calculated by addition of ratio of actual to targeted values of all pollutants. Optimum calibration or combustion settings are arrived at minimum effective pollutant level.
B., RakheshA S, BakaraA, Sarwate
NOx Reduction with the HC-SCR System over Cu/Zeolite Based Catalysts2015-01-20129/1/2015
Diesel engine is one the effective solutions for reducing CO2 and recognized as a leading candidate for mitigating global warming. To comply with increasingly stringent emission standards, all diesel engines require some sort of NOx control systems such as selective catalytic reduction (SCR) systems. The SCR catalyst for reducing NOx from diesel engines is classified into two groups, urea-SCR and HC-SCR catalyst, respectively. Although the urea-SCR catalyst is widely recognized as promising de-NOx technology in respect to the NOx conversion efficiency, it have some outstanding issues such as ammonia slip, urea injection, storage space, freezing and some infrastructures for supplying urea water solutions. In an attempt to overcome the inherent shortcoming of existing urea-SCR catalyst, hydrocarbons have been considered as alternative reducing agents for SCR process, instead of NH3. SCR of NOx with hydrocarbons (HC-SCR) is an attractive way for NOx abatement under lean burn conditions, i.e. in an oxygen rich atmosphere, especially when the diesel exhaust is used as reducing agents. In this system, high NOx conversion efficiency is required over wide temperature range and exhaust flow rate. This study focuses on the HC-SCR system to evaluate the de-NOx performance with a newly developed catalytic reactor in steady and transient conditions, respectively. The performance of HC-SCR catalysts, Cu/ZSM-5 and Cu/β-zeolite prepared by Cu ion-exchange of the parent zeolites, was contrasted and compared under a variety of operating conditions using a laboratory scale test bench. The catalytic reactor has an advantage of evaluating the NOx conversion for all after-treatment devices at both steady and transient conditions. In this study 4 kinds of Cu/zeolite catalysts with a volume of 8 cc were evaluated with the synthetic gas supply module and 25,000 and 50,000 h−1 of GHSV (Gas Hourly Space Velocity). The reducing agent, n-C4H10, was injected from a gas injector equipped upstream of a catalytic reactor.
Lee, KyungseokOgita, YuyaSato, SusumuKosaka, Hidenori
Effects of Fuel Physical and Chemical Properties on Combustion and Emissions on Both Metal and Optical Diesel Engines and on a Partially Premixed Burner2015-01-19189/1/2015
Effects of fuel physical and chemical properties on combustion and emissions were investigated on both metal and optical diesel engines. The new generation oxygenated biofuels, n-butanol and DMF (2,5-dimethylfuran) were blended into diesel fuel with 20% volume fraction and termed as Butanol20 and DMF20 respectively. The exhaust gas recirculation (EGR) rates were varied from zero to ∼60% covering both conventional and low temperature combustion. Meanwhile, the reference fuels such as n-heptane, cetane, and iso-cetane were also used to isolate the effects of different fuel properties on combustion and emissions. In addition, to clarify the effects of oxygenated structures on combustion and emissions, a fundamental partially premixed burner was also used. Results based on metal and optical diesel engines show that fuel cetane number is the dominated factor to affect the auto-ignition timing and subsequent combustion process. Fuel other properties have little effects on mixture formation and combustion processes at 20% blending ratio and a medium engine load. DMF20 has higher NOx emissions than the other fuels at lower EGR rates, but the effects of fuel properties on NOx emissions become very small as EGR rates exceed 45%. Fuel properties have little effect on THC and CO emissions in the current conditions and the THC and CO emissions are mainly controlled by EGR. The earlier combustion images for Butanol20 and DMF20 present more blue flames than that of diesel fuel and bio-oxygenated fuels addition leads to lower soot luminosity. DMF20 has lower soot emissions and soot luminosities than those of Butanol20. However, DMF addition results in higher soot volume fractions compared to n-butanol addition by the method of two-color laser induced incandescence on partially premixed laminar flames. Therefore, it can be concluded that in the view of fuel oxygenated structure, n-butanol is better on soot reduction than DMF, while the lower cetane number of DMF can result in lower soot emissions in real diesel engine conditions.
Liu, HaifengZheng, ZunqingYao, Mingfa
Preparation of Water-Biodiesel Emulsion Fuels with CNT & Alumina Nano-Additives and their Impact on the Diesel Engine Operation2015-01-09044/14/2015
The impact of nano-additives with the diesel and biodiesel fuels is one of the current scopes of research with regards to the fuel modification techniques. Intensive research is underway to utilize the nano-additives judiciously without affecting our ecological environment. In the present work, the effects of nano-additives (Alumina and Carbon Nanotubes) blended biodiesel emulsion fuels on the performance, smoke, gaseous emission and combustion characteristics of a constant speed four stroke single cylinder direct injection diesel engine was investigated. It is recognized that emissions of nanoparticles from diesel engines is of great concern and that if this work demonstrates a performance benefit then further work will be focused on the health impact issues. Esterification and emulsification techniques were adopted to prepare the jatropha biodiesel and jatropha water-biodiesel emulsion fuels respectively. The whole investigation was carried out in five phases. In the first phase, both neat diesel and neat jatropha biodiesel fuel were tested in the diesel engine to obtain the reference readings. In the second phase, neat jatropha water-biodiesel emulsion fuel was prepared in the proportion of 76% of biodiesel, 20% of water and 4% of surfactants (by volume). In the third phase, 50 ppm Alumina, 50 ppm CNT, and 100 ppm (50 ppm Alumina + 50 ppm CNT) were blended with the neat biodiesel emulsion fuel separately to prepare the nano-additive blended water-biodiesel emulsion fuels. In the fourth phase, all the prepared emulsion fuels were subjected to the stability investigations. In the fifth phase, the prepared stable emulsion fuels were subjected to the experimental investigations in a constant speed (1500 rpm) four stroke air cooled direct injection diesel engine. The experimental outcome revealed an appreciable enhancement in the performance and reduced smoke and gaseous emissions for the nano-additive blended water-biodiesel emulsion fuels when compared to that of neat diesel and neat biodiesel. At the higher loads, the nano-additive blended water-biodiesel emulsion fuels exhibited higher brake thermal efficiency and reduced smoke and gaseous emissions when compared to that of neat diesel and neat biodiesel.
Sadhik Basha, J.
An Experimental Investigation of Injection and Operating Strategies on Diesel Single Cylinder Engine under JP-8 and Dual-Fuel PCCI Combustion2015-01-08444/14/2015
The alternative fuel jet propellant 8 (JP-8, NATO F-34) can be used as an auto-ignition source instead of diesel. Because it has a higher volatility than diesel, it provides a better air-fuel premixing condition than a conventional diesel engine, which can be attributed to a reduction in particulate matter (PM). In homogeneous charged compression ignition (HCCI) or dual-fuel premixed charge compression ignition (PCCI) combustion or reactivity controlled compression ignition (RCCI), nitrogen oxides (NOx) can also be reduced by supplying external exhaust gas recirculation (EGR). In this research, the diesel and JP-8 injection strategies under conventional condition and dual-fuel PCCI combustion with and without external EGR was conducted. Two tests of dual-fuel (JP-8 and propane) PCCI were conducted at a low engine speed and load (1,500 rpm/IMEP 0.55 MPa). The first test was performed by advancing the main injection timing from BTDC 5 to 35 CA to obtain the emissions characteristics. A fuel ratio of JP-8 to propane of approximately 30:70 was established based on the low heating value of each fuel without the addition of external EGR. The second test investigated the optimal point for low emissions and indicated mean effective pressure (IMEP) with a small amount of external EGR and a post-injection strategy. NOx emissions showed a ‘bump’ curve with an advancement of the main injection timing. The PM emissions were maintained below 0.63 mg/m3, which reveals almost zero PM emissions. The optimized test results showed appropriate NOx and PM emissions.
Chu, SanghyunLee, JeongwooCha, JaehyukChoi, HoimyungMin, Kyoungdoug
Effects of Fuel Volatility on Combustion and Emissions over a Wide Range of EGR Rates in a Diesel Engine2014-01-265910/13/2014
To investigate the effects of fuel volatility on combustion and emissions in a diesel engine, a high-volatility fuel of n-heptane was blended into diesel fuel with different volumetric fractions (0%, 40%, 70%, 100%). A wide range of EGR rates from 0% to 65% were investigated, which covered both the conventional diesel combustion and low temperature combustion. Experiments under two engine load conditions, ∼5.2 bar and ∼10.5 bar gross IMEP were performed at 1500 rpm. The injection timing was fixed at 8°CA BTDC for all test cases. Results show that even if the ignition delay and combustion duration are nearly the same for all tested fuels, the premixed combustion fractions are increased for higher volatility fuels due to the improvement on mixing process during the ignition delay period. The indicated specific fuel consumption is decreased as using high-volatility fuels. The effect of fuel volatility on soot emissions depends on engine loads. At lower load, more significant reduction in soot can be achieved compared to higher load as using high-volatility fuels. The high-volatility fuel has almost no effect on NOx emissions, while it results in higher THC and CO emissions at relatively high EGR rates. As toluene is added into pure n-heptane, soot emissions are similar to that of pure n-heptane. Therefore, the reduction on soot emissions as fueling n-heptane mainly causes by the higher fuel volatility, while the effect of aromatics on soot reduction is minor. The effect of injection pressures on soot emissions also depends on engine loads. At higher load, soot emissions decrease with the increase of injection pressure for both diesel and high-volatility fuels as EGR rate is lower than 40%. The higher injection pressure can endure higher EGR rates where soot emissions do not show a notable increase for both diesel and high-volatility fuel, but the injection pressure has relatively smaller effect on peak soot emission (∼50% EGR rate). At lower load, the higher injection pressure can eliminate soot-bump region for both diesel and high-volatility fuel. High-volatility fuel can eliminate the soot-bump and achieve low soot emissions at lower injection pressure.
Liu, HaifengZheng, ZunqingYue, LangKong, LingcunYao, Mingfa
Strategies Toward the Sustainable and Cost-Effective Use of the Platinum Group Metals: An Analysis of Critical Topics Affecting the PGM and Automotive Industries2014-01-15024/1/2014
Platinum Group Metal (PGM) use is dominated by the automotive industry. The PGM market is sensitive to shifts in the drivers for emission control and the delicate supply-demand balance. Technology shifts in the emission control industry are particularly impactful because of the automotive market's dominance and the consequent ability to significantly affect metal prices. On the supply side, evolving ore ratios of platinum, palladium and rhodium, production ramp-up times, geopolitical factors, and labor relations contribute to a challenging production environment. This is mitigated by a growing above-ground supply from spent autocatalysts. The availability of spent autocatalyst is critical to alleviate the pressure on primary supply and is especially important in light of the hurdles primary PGM producers face. This paper reviews technology developments, legislative drivers, and consumer trends in the automotive industry and their impact on PGM demand. Evolving emission regulations for criteria pollutants around the world put pressure on catalyst performance and durability while greenhouse gas standards bring new challenges to the operating environment of these catalysts. Technological advancements in engine control systems, engine technologies, advanced catalyst and substrate materials, fuel injectors and new fuels each uniquely impact PGM demand. The potential impact of future advanced vehicle technologies, such as low-temperature combustion (for example, HCCI and RCCI), and the effect of alternative fuels are also explored. Understanding the larger context in which PGMs are produced and used is essential to develop cost-effective and sustainable strategies for technology development and application.
King, EricaWallace, DavidBecker, E. Robert
DOC Development Targeting Emerging High S Area Market2014-01-15154/1/2014
Low cost and S(sulphur)-tolerant DOCs (Diesel Oxidation Catalysts) are being demanded in emerging countries such as China and India, where Euro 4 and 5 type emission standards are going to be implemented or are being implemented. However, fuel S content is different in the metros vis-à-vis non metros in many emerging countries. In such a scenario, DOCs need to maintain catalytic performance with high S fuel as well as standard low S fuel. This paper describes the development results of S tolerant Pt-Pd based DOCs. A new washcoat technology (WT D) has been developed for EU 4 passive Pt-Pd DOC applications, in which PGM cost was thrifted by replacing part of Pt by Pd. Vehicle test results after thermal ageing and S poisoning demonstrated that the Pt-Pd DOC (Pt:Pd=4:1) prepared with WT D gave similar tailpipe CO (Carbon monoxide) and HC (Hydrocarbon) emission conversions as a commercially available EU 4 passive Pt-only DOC when 50ppm S diesel fuel was used. When 350ppm S fuel was used, the Pt-Pd DOC exhibits higher CO and THC emission conversions than the Pt DOC. For EU 5 pre-DPF (Diesel Particulate Filter) DOC, a new washcoat technology (WT E) has been proposed. Engine bench test results show the DOC prepared with WT E has higher CO and HC oxidation activity than a commercially available EU 5 Pt-Pd DOC (WT B) after S poisoning and 40∼50% PGM cost can be thrifted. Moreover, fuel combustion performance for downstream CSF (catalyzed soot filter) at forced regeneration has been proven, even with 500 ppm S fuel.
Wang, LifengKadono, TakeshiSumiya, Satoshi
Comparative Influences of Air and Nitrogen as Dilution Gases in Measurement of Diesel Engine Particle Number Concentrations2014-01-15764/1/2014
When assessing particulate emissions, diesel engine exhausts are usually diluted to suit the design limitations of the measurement devices. Particle number concentrations (PNC) are known to be sensitive to dilution conditions and must be considered when evaluating results. Laboratories employ various experimental techniques to dilute exhaust samples before measurements. The majority of measurement systems use air as dilution a gas, some employ filtered exhaust gas in a closed loop, while others employ nitrogen, where prevention of oxidation reaction is required. In this work, the effect of using air and nitrogen as dilution gases on the PNCs from diesel engine exhausts has been investigated. Our approach explored the use of carbon dioxide (CO2) concentration ratios in diluted and raw exhaust samples, evaluated by non-dispersive infrared (NDIR) analysers to determine dilution conditions of the measured sample. The comparative effect of using nitrogen and air as dilution gases was then assessed. Comparison made with results previously obtained from using filtered exhaust as dilution gas in a closed loop system showed similar trends. PCN value was lower in air compared to nitrogen and by implication, the particle number concentration reduction factor (PCRF) and volatile removal efficiency (VRE) were higher with air.
Alozie, Nehemiah SabinusPeirce, DavidGanippa, Lionel
Experimental Study of EGR Mixture Design and its Influence on EGR Distribution Across the Cylinder for NOx - PM Tradeoff2013-01-274311/27/2013
Future emissions regulations like BSIV and above in India, Diesel engine manufacturers are forced to find complex ways to reduce exhaust gas pollutant emissions, in particular NOx and particulate matter (PM). Exhaust gas recirculation (EGR) into the engine intake is an established technology to reduce NOx emissions. The distribution of EGR in each cylinder plays vital role in combustion process and hence it will affect exhaust emissions. The influence of EGR mixture design and its effect on distribution across the cylinder has significant impact on the NOx-PM trade-off which is studied on light duty direct injection diesel engine. A simulation and experimental study of EGR mixer design is conducted to explain this effect and the distribution of EGR across the cylinder at different EGR flow rate. Experiments have been conducted on an engine test bench with and without air-EGR mixer and demonstrated that variations in cylinder-to-cylinder EGR distribution results in a deteriorated NOx-PM trade-off (increased NOx emission level at a given PM emission level, or increased PM emission level at a given NOx emission level) as compared to the well mixed with EGR mixture configuration with equal EGR rate for all the cylinders. The aim of this study is to show that EGR mixture effect & cylinder-to-cylinder variations in EGR can lead to higher NOx and PM emissions as compared to a configuration where the EGR is equally distributed amongst all cylinders. The influence of the NOx-PM trade-off has been experimentally studied in details.
Lakhlani, HardikBarman, JyotirmoyRajput, KaranGoswami, Angshuman
Effect of Additives in Various Biodiesels and Their Blends on Cold Flow Properties, Oxidation Stability and Diesel Exhaust Emissions2013-01-266010/14/2013
The objective of this study was to obtain an improved understanding of the effects of the simultaneous use of cold flow improver (CFI) and antioxidant on the cold flow properties, oxidation stability and diesel exhaust emissions of various biodiesels and biodiesel blends. Cold flow properties were evaluated by assessing the cloud point (CP) and pour point (PP) values, as well as from the results of the cold soak filtration test (CSFT). Oxidation stability was also determined by measuring the peroxide induction period (IP). The neat biodiesels (B100) derived from soybean oil(SME), Jatropha curcus oil(JME), rice bran oil(RBME), palm oil(PME) and waste cooking oil(WME), and biodiesel blends with JIS No.2 diesel fuel were tested. A CFI and antioxidant specially designed for use in biodiesel fuels were employed during the work. The experimental data demonstrated that the addition of antioxidant had no effect on either the CP or PP values. The CSFT time value increases with increasing biodiesel content in biodiesel blends, although the addition of the CFI has little effect on the CSFT value. On the other hand, the CSFT results, however, were increased by antioxidant addition and also by increasing the CFI content in the SME(B100). The CSFT value was found to be well correlated with both CP and PP results in the case of the palm oil biodiesel. The IP value of SME(B100) is elevated with increasing CFI addition when an amine-based type antioxidant is added. We also determined that the addition of CFI and antioxidant reduces the extent of initial combustion due to premix combustion of DI diesel engines, which results in slightly decreased total unburned hydrocarbon (THC) and particulate matter (PM) emissions in exhaust at high engine loads.
Yamane, KojiKomiya, KazuakiKondo, ChihiroKawasaki, Kiyoshi
Internal Diesel Injector Deposits: Theory and Investigations into Organic and Inorganic Based Deposits2013-01-267010/14/2013
Over the last two decades, global emission regulations have become more stringent and have required the use of more advanced fuel injection systems. This includes the use of tighter tolerances, more rapid injections and internal components actuated by weaker injection forces. Unfortunately, these design features make the entire system more susceptible to fuel contaminants. Over the last six years, the composition of these contaminants has evolved from hard insoluble debris, such as dust and rocks, to soluble chemical contaminants. Recent research by the diesel engine manufacturers, fuel injection equipment suppliers and the fuel and fuel additive industry has discovered a major source of the soluble chemical contaminant that leads to injector deposits to be derived from cost effective and commonly used additives used to protect against pipeline corrosion. These deposits have affected engines around the world and across multiple engine sizes in diverse applications and a select few failed injectors are presented. The deposits were studied using microstructure analysis (optical and scanning electron microscopy) and detailed analytical chemistry techniques (infrared spectroscopy and elemental analysis). This paper proposes theories to explain the mechanism by which these contaminants become soluble in the fuel as well as the mechanism by which they form deposits on the metal surface and for both.
Trobaugh, CoreyBurbrink, CliffZha, YuhuiWhitacre, ShawnCorsi, CoreyBlizard, Norman
NO 2 -Formation in Diesel Particle Filter Systems2013-01-05264/8/2013
NO₂ is much more toxic than NO. The average proportion of NO₂ in exhaust gases of vehicles increases significantly due to the use of oxidation catalysts and catalytic coatings in the exhaust gas systems during the last decades combined with generalization of using low sulfur fuels. Diesel oxidation catalysts (DOC) and Pt-containing DPF coatings are widely used to support the regeneration of particle filters, being a source of strongly increased production of NO₂. The present work shows some examples and summarizes the experiences in this matter performed at the Laboratories for IC-Engines & Exhaust Emissions Control (AFHB) of the University of Applied Sciences Biel-Bienne, Switzerland, during some research activities on engine dynamometers in the years 2010-2012. In general it can be stated: - there is a maximum of NO₂/NOx - ratio with Pt-coated catalyst (DOC), or with catalyzed soot filter (CSF), typically when the exhaust gas temperature range is around 350°C; there is even a higher potential for NO₂ formation with higher Pt-content in the coating, - lower NO₂ production appears with higher spatial velocity, higher S content in fuel and with used DOC/DPF and/or when these devices are loaded with soot, - in some cases of semi active regeneration systems (fuel injection upstream of DOC), or with the use of RME conditions with higher NO₂ rates can appear.
Czerwinski, JanZimmerli, YanChiesura, ClaudioMayer, AndreasLemaire, JacquesD'Urbano, Giovanni
Application of the Pegasor Particle Sensor for the Measurement of Mass and Particle Number Emissions2013-01-15614/8/2013
The Pegasor Particle Sensor (PPS) is a small and lightweight sensor that can be used directly in raw exhaust to provide the mass and number concentration of exhaust aerosol. Its operation principle is based on the electrical charging of exhaust aerosol and determination of particle concentration by measuring the charge accumulated on the particles. In this paper we have applied the PPS in a variety of vehicle exhaust configurations to evaluate its performance characteristics. First, the output signal of the instrument was calibrated with diesel exhaust to deliver either the mass or the number concentration of exhaust aerosol. Linear response with the soot mass concentration measured by a Photo Acoustic Soot Sensor and number concentration measured by an Electrical Low Pressure Impactor was established. Based on this calibration, the instrument was then used to measure particle concentrations at levels produced by a gasoline direct injection vehicle and diesel exhaust filtered by particle filters of variable efficiency. Hence, the complete range of concentrations and particle characteristics typically encountered in automotive exhaust has been examined. The results show that the PPS signal can provide a repeatable measurement of aerosol concentration in the exhaust of current vehicles, offering a very good correlation both to the mass and number of particles, as measured by existing techniques.
Ntziachristos, LeonidasAmanatidis, StavrosSamaras, ZissisJanka, KaukoTikkanen, Juha
Fuel Effect on Particle Emissions of a Direct Injection Engine2013-01-15594/8/2013
PN emissions were measured using a 2012 1.6L gasoline direct injection (GDI) engine vehicle. The measurements were performed over NEDC using domestic fuel from South Korea and Euro 5 certification fuel, also FTP-75 cycle using domestic fuel and Indolene (official emission test fuel in the US). Domestic fuel is the most volatile and has the least aromatics, Euro 5 certification fuel is the least volatile and has the most aromatics. Lower volatile gasoline generates more particle emissions due to diffusion combustion of fuel attached on the piston and fuel residues which are burned in its liquid form. Gasoline with more aromatic contents generates more particle emissions, too. Because aromatics have higher boiling point, lower vapor pressure and ring structures. Fuel specification difference resulted in PN emission difference. In NEDC tests, result using Euro 5 certification fuel was 77.0% higher than the result using domestic fuel. In FTP-75 cycle tests, Indolene resulted in 20.8% higher than domestic fuel. Mode tests using LPG were performed via the same vehicle. PN results using LPG over NEDC and FTP-75 cycle were 3 orders lower than the results from gasoline tests. This is due to high volatility of LPG. From the test results, it is confirmed that PN emissions from the DI engine are significantly affected by fuel characteristics. Even if PN regulation is satisfied with one fuel, there is no guarantee that is satisfied with other fuels. But for the LPG direct injection engines, PN regulation could not be a problem.
Kim, YonghaKim, YoungjaeKang, JiwonJun, SangYoulRew, SeungHyunLee, DonghyeonPark, Simsoo
A Study on N 2 O Formation Mechanism and Its Reduction in a Urea SCR System Employed in a DI Diesel Engine2012-01-17459/10/2012
N₂O is known to have a significantly high global warming potential. We measured N₂O emissions in engine-bench tests by changing the NO/NH₃ ratio and exhaust gas temperature at the oxidation catalyst inlet in a heavy-duty diesel engine equipped with a urea SCR (selective catalytic reduction) system. The results showed that the peak N₂O production ratio occurred at an exhaust gas temperature of around 200°C and the maximum value was 84%. Moreover, the N₂O production ratio increased with increasing NO/NH₃. Thus, we concluded that N₂O is produced via the NO branching reaction. Based on our results, two methods were proposed to decrease N₂O formation. At low temperatures ~200°C, NO should be reduced by controlling diesel combustion to lower the contribution of NO to N₂O production. This is essential because the SCR system cannot reduce NOx at low temperatures. At temperatures higher than 200°C, it is necessary to reduce NH₃ slip because N₂O is produced via reactions involving NO generated by NH₃ oxidation and NH₃ slip. To investigate methods to reduce NH₃ slip from the SCR catalyst, we conducted chemical kinetics simulations using Boost v5.1 by AVL. The main parameters governing NH₃ slip were the urea equivalence ratio (UER) and SCR catalyst volume. It is recommended that NH₃ emitted from the tailpipe should be lower than 10 ppm. We identified the optimal UER and volume ratio (defined as SCR catalyst volume to engine displacement ratio) at different temperatures to ensure that catalyst outlet NH₃ emissions were less than 10 ppm. At 200°C, the results showed that decreasing the UER was sufficient to reduce NH₃ slip. At 400°C, we also considered a 90% NOx reduction efficiency. We demonstrated that an increase in the volume ratio was required to sufficiently reduce NH₃ slip at high temperatures.
Matsui, WataruSuzuki, TetsuOhta, YasuoIto, SoichiroTanaka, YoKikuchi, YutakaDaisho, YasuhiroSuzuki, HisakazuIshii, Hajime
Sensitivity Analysis of Ash Packing and Distribution in Diesel Particulate Filters to Transient Changes in Exhaust Conditions2012-01-10934/16/2012
Current CJ-4 lubricant specifications place chemical limits on diesel engine oil formulations to minimize the accumulation of lubricant-derived ash in diesel particulate filters (DPF). While lubricant additive chemistry plays a strong role in determining the amount and type of ash accumulated in the DPF, a number of additional factors play important roles as well. Relative to soot particles, whose residence time in the DPF is short-lived, ash particles remain in the filter for a significant fraction of the filter's useful life. While it is well-known that the properties (packing density, porosity, permeability) of soot deposits are primarily controlled by the local exhaust conditions at the time of particle deposition in the DPF, the cumulative operating history of the filter plays a much stronger role in controlling the properties and distribution of the accumulated ash. Results of this work indicate that short-duration, transient, high temperature events can have a profound impact on ash packing and DPF pressure drop, while exposure to transient high flow rate conditions produce only marginal changes. The tests conducted in this work utilized core samples, removed from DPFs containing known ash levels, to study the effect of transient changes in exhaust conditions on ash properties using a flow bench. Use of the core samples enabled more precise control of DPF exposure to transient variations in exhaust flow and temperature conditions. In addition to the filter performance characterization, application of advanced diagnostics including scanning electron microscopy (SEM), energy dispersive x-ray analysis (EDX), and x-ray diffraction (XRD) provide insights into the changes in ash properties induced by the variations in exhaust conditions, useful to explain the observed results. Enhanced understanding of the fundamental mechanisms controlling ash properties and their impact on DPF performance is useful to not only extend the filter's service life, but more importantly to improve both DPF control and on-board diagnostic capabilities.
Sappok, AlexanderKamp, CarlWong, Victor
Effect of Coolant Exposure on Diesel Exhaust Aftertreatment Performance2012-01-10914/16/2012
Aftertreatment devices are exposed to exhaust poisons from fuel, oil and coolant. Studies on fuel- and lubricant-based poisoning have been widely published. However, diesel oxidation catalyst (DOC) and catalyzed soot filter (CSF) performance after exposure to constituents of coolant is not fully understood. Exhaust gas recirculation (EGR) cooler failure can cause a coolant leak into the exhaust that can reach the exhaust aftertreatment system. Coolant contains elements that can cause deterioration of aftertreatment components. This study focuses on the poisoning effect of coolant on the performance of a DOC + CSF system. The coolant introduction simulates an engine failure such as an EGR cooler internal fracture. DOC NO oxidation, quenching and hydrocarbon (HC) slip control performance during active regenerations are evaluated after slow and after consecutive fast coolant introduction and compared to the performance before the coolant exposure. Total aftertreatment coolant exposure was equal to 1.9x and 3.8x of DOC volume for the slow and the fast coolant introduction, respectively. The DOC NO oxidation performance is negatively affected by both the slow and fast coolant injection. A decrease in NO₂ production is observed on both degreened and high-temperature-aged DOC. The DOC quenching and HC slip control experiments also confirm that the DOC performance is affected by the coolant exposure. The performance of the CSFs is also studied. Post mortem characterization of the after-treatment components that probes the distribution of the coolant elements and the catalytic deactivation as a function of the catalyst length is carried out.
López-De Jesús, Yaritza M.Klink, WassimCotton, Michael G.Markatou, PenelopeKozlov, Alexandr
Hydrocarbon Fouling of SCR During PCCI Combustion2012-01-10804/16/2012
The combination of advanced combustion with advanced selective catalytic reduction (SCR) catalyst formulations was studied in the work presented here to determine the impact of the unique hydrocarbon (HC) emissions from premixed charge compression ignition (PCCI) combustion on SCR performance. Catalyst core samples cut from full size commercial Fe- and Cu-zeolite SCR catalysts were exposed to a slipstream of raw engine exhaust from a 1.9-liter 4-cylinder diesel engine operating in conventional and PCCI combustion modes. The zeolites which form the basis of these catalysts are different with the Cu-based catalyst made on a chabazite zeolite which has smaller pore structures relative to the Fe-based catalyst. Subsequent to exposure, bench flow reactor characterization of performance and hydrocarbon release and oxidation enabled evaluation of overall impacts from the engine exhaust. The Fe-zeolite NOX conversion efficiency was significantly degraded, especially at low temperatures (≺250°C), after the catalyst was exposed to the raw engine exhaust. The degradation of the Fe-zeolite performance was similar for both combustion modes. The Cu-zeolite showed better tolerance to HC fouling at low temperatures compared to the Fe-zeolite but PCCI exhaust had a more significant impact than the exhaust from conventional combustion on the NOX conversion efficiency. Furthermore, chemical analysis of the hydrocarbons trapped on the SCR cores was conducted to better determine chemistry-specific effects.
Prikhodko, Vitaly Y.Pihl, Josh A.Lewis, Sam A.Parks, James E.
Tier 4 High Efficiency SCR for Agricultural Applications2012-01-10874/16/2012
This paper describes the evolution in diesel engine SCR technology used on tractors ≻130 kW. Details on the SCR technology evolution from Tier 3 to Tier 4 interim are disclosed. Furthermore, this paper demonstrates how state-of-the-art SCR technology can make a non-EGR diesel engine meet Tier 4 final emission limits without using particulate filtration. Initially, it was assumed that Tier 4 aftertreatment systems would use aftertreatment for NOx and PM, combined with an advanced combustion concept and EGR. However, with this solution, one can expect disadvantages such as: cost, complexity, high heat rejection, large space claim and less than optimal fuel efficiency. Furthermore, active PM filter regeneration is challenging and can be hazardous in certain agricultural applications. A Tier 4 final engine without PM filtration would require a SCR aftertreatment system with NOx conversion efficiencies in the range of 90-97% on all relevant conditions for the entire life of the engine. With this approach, the base engine technology needs limited alterations from Tier 4 interim. This allows retention of engine robustness, fuel economy and heat rejection. The feasibility of such a SCR system is demonstrated by means of CFD results, engine dyno data and field test results. This information is used to describe the evolution in SCR aftertreatment mixer design, packaging, NOx reduction performance and deposit formation. Furthermore, an outline is given on how an improved integration of the engine with the aftertreatment can enhance the total system performance (e.g., thermal management, variable raw emissions).
De Rudder, Korneel
Physico-Chemical Modeling of an Integrated SCR on DPF (SCR/DPF) System2012-01-10834/16/2012
A physico-chemical model of a Cu-zeolite SCR/DPF-system involving NH₃ storage and SCR reactions as well as soot oxidation reactions with NO₂ has been developed and validated based on fundamental experimental investigations on synthetic gas test bench. The goal of the work was the quantitative modeling of NOx and NH₃ tailpipe emissions in transient test cycles in order to use the model for concept design analysis and the development of control strategies. Another focus was put on the impact of soot on SCR/DPF systems. In temperature-programmed desorption experiments, soot-loaded SCR/DPF filters showed a higher NH₃ storage capacity compared to soot-free samples. The measured effect was small, but could affect the NH₃ slip in vehicle applications. A bimodal desorption characteristic was measured for different adsorption temperatures and heating rates. Therefore, a multiple-site NH₃ adsorption and desorption model was implemented which proved to be in good agreement with the experimental findings. In steady-state NOx conversion experiments for NO₂/NOx ratios up to 50%, the SCR reactivity was unaffected by the soot loading under the applied test conditions reaching full conversion for a large temperature range. For even higher NO₂/NOx ratios, an increase in NOx conversion efficiency was detected for temperatures up to 250°C for soot-loaded filters. An extended SCR reaction mechanism involving reactions on two active sites, NH₄NO₃ formation and the inhibition by surface nitrate species was calibrated. The model was validated with NEDC data showing high model quality for both, NOx and NH₃ slip prediction. The same parameter set, derived from synthetic gas experiments, was used and an additional water adsorption model was calibrated. The transferability of the kinetics to real exhaust conditions was confirmed by supplementary simulations of FTP75 and US06 data. The promoting soot effect on NOx conversion was further investigated by modeling, resolving the local reaction of NO₂ in the soot layer and the change in the SCR stoichiometry.
Schrade, FriedemannBrammer, MilesSchaeffner, JochenLangeheinecke, KayKraemer, Lutz
Development of a 3rd Generation SCR NH 3 -Direct Dosing System for Highly Efficient DeNOx2012-01-10784/16/2012
In this project funded by the Bayerische Forschungsstiftung two fundamental investigations had been carried out: first a new N-rich liquid ammonia precursor solution based on guanidine salts had been completely characterized and secondly a new type of side-flow reactor for the controlled catalytic decomposition of aqueous NH₃ precursor to ammonia gas has been designed, applied and tested in a 3-liter passenger car diesel engine. Guanidine salts came into the focus due to the fact of a high nitrogen-content derivate of urea. Specially guanidinium formate has shown extraordinary solubility in water (more than 6 kg per 1 liter water at room temperature) and therefore a possible high ammonia potential per liter solution compared to the classical 32.5% aqueous urea solution (AUS32) standardized in ISO 22241 and known as DEF (diesel emission fluid), ARLA32 or AdBlue® . Additionally a guanidine-based formulation could be realized with high freezing stability down to almost -30°C (-11°C for AUS32). The decomposition of this new precursor to ammonia NH₃ could be realized on a gold-doped TiO₂ catalyst completely without any critical side products at temperatures above 240°C. Due to the fact of temperatures above 240°C required for the complete residue-free decomposition to ammonia gas, a side flow reactor concept has been developed for controlled decomposition of the precursor solution. In addition, this reactor concept could be operated with various liquid ammonia precursors such as AUS32 or aqueous guanidinium formate. In this heated catalytic reactor, the decomposition is realized under controlled conditions independent of the main exhaust flow and operation conditions of the engine. NH₃ gas is produced in real-time and directly dosed to the main exhaust flow without any buffer. With a venturi nozzle setup the homogeneous mixing of the NH₃ gas into the exhaust flow is realized. Measurements in steady state and transient cycles show an up to 60% more efficient NOx reduction (DeNOx) on a standard SCR catalyst in comparison to a classical urea to exhaust dosing system. Specially for exhaust conditions below 200°C much higher efficiencies could be achieved by direct NH₃ gas dosing than with liquid AUS32 dosing.
Gerhart, ChristianKrimmer, Hans-PeterHammer, BenediktSchulz, BerndKröcher, OliverPeitz, DanielSattelmayer, ThomasToshev, PlamenWachtmeister, GeorgHeubuch, AlexanderJacob, Eberhard
Soot and Ash Deposition Characteristics at the Catalyst-Substrate Interface and Intra-Layer Interactions in Aged Diesel Particulate Filters Illustrated using Focused Ion Beam (FIB) Milling2012-01-08364/16/2012
The accumulation of soot and lubrication-derived ash particles in a diesel particulate filter (DPF) increases exhaust flow restriction and negatively impacts engine efficiency. Previous studies have described the macroscopic phenomenon and general effects of soot and ash accumulation on filter pressure drop. In order to enhance the fundamental understanding, this study utilized a novel apparatus that of a dual beam scanning electron microscope (SEM) and focused ion beam (FIB), to investigate microscopic details of soot and ash accumulation in the DPF. Specifically, FIB provides a minimally invasive technique to analyze the interactions between the soot, ash, catalyst/washcoat, and DPF substrate with a high degree of measurement resolution. The FIB utilizes a gallium liquid metal ion source which produces Ga+ ions of sufficient momentum to directionally mill away material from the soot, ash, and substrate layers on a nm-μm scale. As the FIB cuts into the sample, uncovering intra-layer details, the coupled high resolution SEM imaging and energy dispersive x-ray (EDX) analysis provide both morphological and chemical data. This tool was applied to investigate soot and ash accumulation in the DPF, with a specific focus on characterizing interactions between the soot/ash/DPF interfaces, such as soot penetration into the ash layer, as well as soot and ash accumulation in the DPF surface pores. In particular, ash and soot particle size, layer pore structure, and the extent of penetration or intra-layer mixing, are all parameters directly impacting DPF pressure drop, which may be quantified using this technique. The work in this study leveraged existing databases of aged DPFs containing various levels of soot and ash, originating from field trials and controlled laboratory testing. Results obtained with this technique provide a fresh and complementary perspective, as well as additional details useful to understand the macroscopic observations of the combined ash and soot effects on diesel particulate filter pressure drop.
Kamp, Carl JustinSappok, AlexanderWong, Victor
Failure Stress and Apparent Elastic Modulus of Diesel Particulate Filter Ceramics2012-01-12524/16/2012
Three established mechanical test specimen geometries and test methods used to evaluate mechanical properties of brittle materials are adapted to the diesel particulate filter (DPF) architecture to evaluate failure initiation stress and apparent elastic modulus of the ceramics comprising DPFs. The three custom-designed test coupons are harvested out of DPFs to promote a particular combination of orientation of crack initiation and crack plane. The testing of the DPF biaxial flexure disk produces a radial tensile stress and a crack plane parallel with the DPF's longitudinal axis. The testing of the DPF sectored flexural specimen produces axial tension at the DPF's OD and a crack plane perpendicular to the DPF's longitudinal axis. The testing of the DPF o-ring specimen produces hoop tension at the DPF's original outer diameter (OD) and at the inner diameter of the test coupon, and a crack plane parallel to the DPF's longitudinal axis. The testing of these mechanical test coupons also enables the determination of an apparent elastic modulus of the DPF ceramic material. Results consistently show that the apparent elastic modulus of the DPF ceramics is much less (e.g., up to an order of magnitude less) than apparent elastic modulus estimated using sonic- or resonance-based test methods. These specimen geometries, produced stress states, and modes of consequential crack initiation are discussed in context to the DPF's symmetry along with the assessments of each specimen's ease of fabrication, testing, failure stress determination, ultimate viability, and prospects for test standardization. Lastly, an explanation is offered for why the apparent elastic modulus measured with these three mechanical test coupons is relatively low and why their low values are more accurate for predicting thermomechanical stresses in DPFs.
Wereszczak, AndrewFox, EthanLance, MichaelFerber, Mattison
Impact of Biodiesel on Particle Emissions and DPF Regeneration Management in a Euro5 Automotive Diesel Engine2012-01-08394/16/2012
Biofuel usage is increasingly expanding thanks to its significant contribution to a well-to-wheel (WTW) reduction of greenhouse gas (GHG) emissions. In addition, stringent emission standards make mandatory the use of Diesel Particulate Filter (DPF) for the particulate emissions control. The different physical properties and chemical composition of biofuels impact the overall engine behaviour. In particular, the PM emissions and the related DPF regeneration strategy are clearly affected by biofuel usage due mainly to its higher oxygen content and lower low heating value (LHV). More specifically, the PM emissions and the related DPF regeneration strategy are clearly affected by biofuel usage due mainly to its higher oxygen content and lower low heating value, respectively. The particle emissions, in fact, are lower mainly because of the higher oxygen content. Subsequently less frequent regenerations are required. On the other hand, as a consequence of the lower LHV of the RME, a larger amount of post - injected fuel is required for the achievement of the right temperature inside the DPF for the oxidation of the soot cake. This could generally result in to a larger oil dilution, a higher smoking and an increment of fuel consumption. Aim of the paper is the characterization of the particle emissions in terms of mass, size and number during the regeneration of a Close Coupled DPF (CCDPF). The measurements were performed at the exhaust of a 2.0l Euro5 CR GM Diesel engine fuelled both with conventional diesel fuel (RF) and Rapeseed Methyl Ester (RME). The investigation was carried out at a steady state engine operating point (2750rpm 12bar BMEP) representative of a typical extraurban driving condition. The regeneration was performed using an actual regeneration strategy adopted in the last generation diesel engine for RF and a modified one for RME. The particulate emissions were characterized by means of a microsoot sensor, for the mass concentration measurement, and a DMS500, for the particle sizing and counting. The results pointed out the benefit of the use of biodiesel on the out DPF particulate emissions and its drawbacks on the management of the regeneration process. In particular, lower particle emissions are observed both during and after the regeneration event. Furthermore, it was observed that the use of RME requires a flexible “management system” that allows the adjustment of the injection strategy according to the fuel properties in order to activate the process and guarantee the complete filter regeneration.
Di Iorio, SilvanaBeatrice, CarloGuido, ChiaraNapolitano, PierpaoloVassallo, AlbertoCiaravino, Claudio
DPF's Regeneration Procedures and Emissions with RME Blend Fuels2012-01-08444/16/2012
The fatty acid methyl esters (FAME's) - in Europe mostly RME (Rapeseed methyl ester) - are used in several countries as alternative biogene diesel fuels in various blending ratios with fossil fuels (Bxx). Questions often arise about the influences of these biocomponents on the modern exhaust aftertreatment systems and especially on the regeneration of diesel particle filters (DPF). In the present work different regeneration procedures of DPF systems were investigated with biofuels B0, B20 & B100. The tested regeneration procedures were: - passive regenerations: DOC + CSF; CSF alone, and - active regenerations: standstill burner; fuel injections & DOC. During each regeneration on-line measurements of regulated and unregulated emission components (nanoparticles & FTIR) were conducted. It can be stated that the increased portion of RME in fuel provokes longer time periods to charge the filter with soot. This is due to the lower PM emissions of the engine, as well as to the higher reactivity and higher SOF portion of the particle mass from RME. With the passive regeneration system with stronger catalytic activity (DOC + CSF) there is a stronger NO₂ production with B100 and due to the NO₂-supported oxidation of PM the balance point temperature is approx. 20°C lower, than with B0. For the active regenerations the time histories of emissions and temperatures are closely connected with the chosen regeneration strategy - switching, timing and intensity (of burner, or fuel aerosol generator). A higher portion of biocomponent usually causes a stronger breakdown of the instantaneous DPF filtration efficiency during the regeneration procedure - this is an effect of stronger artifact of spontaneous condensation after DPF. In summary there is no negative short-term effect of bio-blend fuels on the investigated regeneration procedures. Some recommendations for a successful long-term operation, basing on other works and literature are given at the end of the paper.
Czerwinski, JanBürki, SamuelBonsack, PeterMayer, AndreasDimopoulos Eggenschwiler, PanayotisHeeb, Adm NorbertD'Urbano, GiovanniHermle, SandraRenz, Stephan
Performance Improvement of Diesel Particulate Filter by Layer Coating2012-01-08424/16/2012
Nowadays diesel particulate filters (DPFs) with catalyst coatings have assumed one of the most significant roles for road vehicle emission control. DPFs made of re-crystallized SiC (SiC-DPFs) have guaranteed the soot filtration efficiency for the current regulation. In order to further enhance their filtration efficiency, even though a higher porosity and larger pore size must be adopted for sufficient catalyst coating capacity, we developed the concept of a filtration layer on the DPF inlet channel walls and researched its performance both theoretically and experimentally. First of all, models of the new filtration layer, closely resembling the real one made in the laboratory, were digitally reconstructed and soot deposition simulations were conducted. According to the results, the pore size of the filtration layer providing the target filtration efficiency is found to be between the characteristic soot particle size (of order 100 nm) and the nominal DPF wall pore size (of order 10 μm). Additionally, it is shown that the optimum spatial distribution of filtration layer thickness along DPF length should be matched to the filtration velocity distribution. Finally we experimentally verified the performances of SiC-DPF with filtration layer by engine bench tests. We found that very high filtration efficiency is attained while it is shown that the concept presented can bring 3 significant advantages through its use: a high initial filtration efficiency of 97% in spite of a higher porosity SiC-DPF wall, an 18% decrease of transient pressure drop at 4 g/L soot mass in DPF without increased initial pressure drop due to a deep-bedding of soot, and a repeatability of transient pressure drop after several loading-regeneration cycles.
Nakamura, KazukiVlachos, NickolasdKonstandopoulos, AthanasiosIwata, HidemasaKazushige, Ohno
Effect of DPF Design Parameters on Fuel Economy and Thermal Durability2012-01-08474/16/2012
Diesel particle filters (DPF) have become the standard and essential aftertreatment components for all on-road diesel engines used in the US and Europe. The OBD requirements for DPF are becoming rigorously strict starting from 2015 model year. The pressure sensor or other strategies currently used for DPF diagnostics will most likely become insufficient to meet the new OBD requirements and a post DPF soot sensor might be necessary. This means that it will be even more imperative to develop a DPF design that would not have any soot leaks in its emission lifetime, otherwise the DPF will become a high warranty item. To reach this goal with the lowest cost during the design stage, it is necessary to gain a thorough understanding of DPF hardware design parameters such as material properties, cell structure and canning etc. which determine the thermal strength of DPF devices and DPF calibration parameters such as soot loading, regeneration temperature and temperature ramp rates etc., which determine the thermal stress of DPF devices. In this paper, the impact of DPF material selection and cell structure on soot loading and back pressure are discussed based on test data. Analysis has been carried out with measured back pressures in transient cycles to understand the fuel economy impact of different DPF materials under regeneration and non regeneration conditions. Furthermore, DPF thermal strength and stress are defined based on temperature data and the impact of design parameters on the probability of DPF failure is discussed.
Li, JianwenMital, Rahul
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