Browse Topic: Dampers and shock absorbers

Items (519)
This document outlines the current state of the art in the understanding of gas in solution in shock absorber oils in unseperated shock absorbers. A literature review, overview of Henry's law, Henry's law coefficients for known gas and oil couples, in-service operational problems, lessons learned, and potential future work will be discussed in the document.
A-5B Gears, Struts and Couplings CommitteeNEW
This SAE Aerospace Standard (AS) provides standardized gland (groove) design criteria and dimensions for O-ring seal glands for static and dynamic applications, and other seals.
A-6C2 Seals Committee
This SAE Aerospace Information Report (AIR) covers the field of civilian, commercial and military airplanes and helicopters. This summary of tail bumper design approaches may be used by design personnel as a reference and guide for future airplanes and helicopters that require tail bumpers. Those described herein will consist of simple rub strips, structural loops with a wear surface for runway contact, retractable installations with replaceable shock absorbers and wear surfaces and complicated retractable tail landing gears with shock strut, wheels and tires. The information will be presented as a general description of the installation, its components and their functions.
A-5B Gears, Struts and Couplings Committee NEW Name Goes Her
This SAE Aerospace Information Report (AIR) covers the field of civilian, commercial and military airplanes and helicopters. This summary of tail bumper design approaches may be used by design personnel as a reference and guide for future airplanes and helicopters that require tail bumpers. Those described herein will consist of simple rub strips, structural loops with a wear surface for runway contact, retractable installations with replaceable shock absorbers and wear surfaces and complicated retractable tail landing gears with shock strut, wheels and tires. The information will be presented as a general description of the installation, its components and their functions.
A-5B Gears, Struts and Couplings Committee NEW Name Goes Her
Vibration Control of Semi-Active Vehicle Suspension System Incorporating MR Damper Using Fuzzy Self-Tuning PID Approach2020-01-10824/14/2020
In this paper, a nonlinear semi-active vehicle suspension system using MR fluid dampers is investigated to enhance ride comfort and vehicle stability. Fuzzy logic and fuzzy self-tuning PID control techniques are applied as system controllers to compute desired front and rear damping forces in conjunction with a Signum function method damper controller to assess force track-ability of system controllers. The suggested fuzzy self-tuning PID operates fuzzy system as a PID gains tuner to mitigate the vehicle vibration levels and achieve excellent performance related to ride comfort and vehicle stability. The equations of motion of four-degrees-of-freedom semi-active half-vehicle suspension system incorporating MR dampers are derived and simulated using Matlab/Simulink software. Control performance criteria including bounce and pitch motions are evaluated in both time and frequency domains in order to quantify the effectiveness of proposed system controllers under bump and random road disturbances. Fuzzy self-tuning PID controller gives a better force tracking than fuzzy logic. The performance of both controlled semi-active suspension systems using MR dampers is compared with MR passive and conventional passive to show the efficiency of the proposed controlled suspension systems. The simulation results prove that the semi-active MR suspension system controlled using fuzzy self-tuning PID controller can offer significant improvements of ride comfort and vehicle stability among all investigated systems.
Gad, Ahmed ShehataOraby, W.Metered, H.
Multi-Mode Controller Design for Active Seat Suspension with Energy-Harvesting2020-01-10834/14/2020
In this paper, a multi-mode active seat suspension with a single actuator is proposed and built. A one-DOF seat suspension system is modelled based on a quarter car model of commercial vehicle with an actuator which is comprised of a DC motor and a gear reducer. Aiming at improving ride comfort and reducing energy consumption, a multi-mode controller is established. According to the seat vertical acceleration and suspension dynamic travel signals, control strategies switch between three modes: active drive mode, energy harvesting mode and plug breaking mode. In active drive mode, the DC motor works in driving state and its output torque which calculated by LQR algorithm is controlled by a current-loop controller; In energy harvesting mode, the DC motor works in generator state by which induced current can charge the power source, in this mode, the DC motor is considered as a damper which damping coefficient is decided by the charging current and controlled by Skyhook algorithm; In plug breaking mode, the DC motor works in the plug breaking state and its inverse voltage reaches to maximum to stop the suspension movement quickly. Simulations are carried out with random road and triangle block as the road excitation. The simulation results show that the multi-mode control strategy improves the ride comfort a lot compared with passive seat suspension, which effectively reduces energy consumption compared with fully active control strategy meanwhile.
Zhang, ZhenruiZhang, YunqingXu, Peijun
Second-Order Sliding Mode Controller for Performance Analysis of Quarter Car Magnetorheological Suspension System2020-01-10054/14/2020
To achieve the simultaneous improvement in ride comfort of the passenger as well as the stability of the vehicle, a second-order sliding mode controller is proposed in this study. Super twisting algorithm attenuates the chattering effect present in the conventional sliding mode controller without affecting the stability of the system. The Lyapunov stability analysis is carried out to verify the stability of the controller. The effectiveness of the designed super twisting algorithm used second-order sliding mode controller is validated in a semiactive quarter car suspension with seat model. Modified Bouc-wen magnetorheological (MR) damper model is used as a semiactive damper and the voltage that has to be supplied to the magnetorheological damper is controlled by a super twisting algorithm and sliding mode controller. Continuous modulation filtering algorithm is adopted to convert the force signal of a controller into the equivalent voltage input to the MR damper. The entire system is modelled in Matlab/Simulink software and the simulations are carried out based on random road disturbances. The results show that there is a significant improvement in the second-order sliding mode controller semiactive MR suspension system compared with an uncontrolled passive suspension system. The robustness of the system is verified by analyzing it with mass uncertainties. Selected second-order sliding mode controller is validated by comparing it with a conventional sliding mode controller. The results depict a significant improvement in the performance of suspension system because of the application of the super twisting algorithm, second-order sliding mode controller.
Soosairaj, Arockia SuthanK, Arunachalam
Crank-Lever Electromagnetic Damper (CLEMD) Design for Automobile Suspension System06-13-01-00022/4/2020
An effective damper is among the most important components of the suspension system. It ensures the right amount of damping force is acting on the suspension system to provide comfort to the passengers and proper road holding to tires. Unfortunately, the energy absorbed by the dampers from the suspension system gets wasted in the form of heat. In this article, it is proposed to use innovative electromagnetic damper (EMD) with a crank-lever mechanism to recover energy from the suspension system. The goal is to develop a lightweight design of EMD that can recover a high amount of power. For the design, an off-road vehicle is used since in off-road vehicles the amount of power wasted in the suspension system is high. Three different design approaches are used, which include single-stage gearbox type, two-stage gearbox type, and three-stage gearbox type of CLEMD. Out of them, the best design, i.e. three-stage gearbox type of CLEMD is selected because of minimum weight and inertia of the components. This article is focused on the design and analysis of the three-stage gearbox type of CLEMD. On the basis of the output of numerical simulations of vehicle model, specifications for crank-lever electromagnetic damper (CLEMD) are driven and design is carried out. Also, performance analyses of CLEMD are carried out by interfacing model of CLEMD with the model of a vehicle. The advantage of CLEMD is it can act as an actuator to provide active force in an active suspension system.
Todmal, Prashant EknathMelzi, Stefano
Simulation Analysis of a Dual-Purpose Intelligent Mobile Platform for Highway and Railway2019-01-14996/5/2019
Railways play a huge role in China's transportation industry. In order to ensure intelligence, advanced technology and high efficiency in functions such as railway inspection, rescue and transportation, a dual-purpose intelligent mobile platform for both roads and railways was developed. Due to the height limitation of this platform, resilient wheels and rubber dampers with short stroke are used as the suspension system for the rail chassis. Based on this special suspension form, the dynamic model of the whole platform is derived, and the simulation model of the whole platform is established in the simulation software. The effects of resilient wheels’ axial stiffness, radial stiffness and vertical stiffness, lateral stiffness of rubber dampers on the vertical and lateral stability of the platform were studied. It is found that the increase of the radial stiffness of the resilient wheels will deteriorate the vertical stability and lateral stability of the platform. The increase in the axial stiffness of the resilient wheels will deteriorate the vertical stability of the platform and the lateral stability will be improved. The increase of the vertical stiffness of the rubber dampers will deteriorate the vertical stability of the platform and have less influence on the lateral stability. The increase of the lateral stiffness of the rubber dampers will make the lateral stability of the platform better, but less on the vertical stability. This shows that the result is to prove that the platform can run smoothly on the rail and can optimize the stability within a certain range of stiffness.
Sun, NanZhang, WenmingYang, Jue
Development of Impact Force 1D Model for Powertrain Component2019-01-15496/5/2019
Electromagnetic valves excellent in sealing properties and resistant to sliding are often used in powertrain equipment installed in gasoline- or diesel-engine vehicles. An electromagnetic valve has the function of moving internal valve members by means of electromagnetic force generated by the application of a voltage and thereby changing the flow path. When an electromagnetic valve operates, however, the valve members impact with one another, emitting impact noise caused by it. With the requirement for low noise in electromagnetic valves having become stricter recently from the viewpoint of comfort in the passenger compartment, predicting the noise is needed at the design stage. With this background, this paper describes the development of a 1D model of impact force that will enable the noise and the product performance to be examined simultaneously for a GDI (gasoline direct injection) high pressure pump. In contrast to the conventional model in which a movable member is taken as a mass point with a spring and a damper placed at the impact section, this paper proposes a technique in which a spring-mass model with plural mass points is defined a basis on an eigenvalue of the movable member, verifying both models using measurement. In comparison with the conventional model, the proposed model can more exactly calculate the eigenvalues each of the three impact states in the opening operation of an electromagnetic valve. This allows one to improve that the accuracy in calculating the time characteristics of the force. This paper, in addition, gives cases of use of the developed model in studying the reduction of the force. Reducing the stiffness of the member exposed to impact force enabled the reduction in the high-frequency components of the force to be calculated with high precision, and the accompanying reduction in impact noise was confirmed on the actual machine.
Yoshimaru, YumaKondo, MakotoOmuro, YukieInaba, Masashi
A Novel Three Steps Composited Parameter Matching Method of an Electromagnetic Regenerative Suspension System2019-01-01734/2/2019
The electromagnetic regenerative suspension has attracted much attention recently due to its potential to improve ride comfort and handling stability, at the same time recover kinetic energy which is typically dissipated in traditional shock absorbers. The key components of a ball-screw regenerative suspension system are a motor, a ball screw and a nut. For this kind of regenerative suspension, its damping character is determined by the motor's torque-speed capacity, which is different from the damping character of the traditional shock absorber. Therefore, it is necessary to establish a systematic approach for the parameter matching of ball-screw regenerative suspension, so that the damping character provided by it can ensure ride comfort and handling stability. In this paper, a 2-DOF quarter vehicle simulation model with regenerative suspension is constructed. The effects of the inertia force on ride comfort and handling stability are analyzed. A novel three steps composited matching method is proposed to determine the non-linear damping character of the ball-screw electromagnetic regenerative suspension. In this composited method, a genetic algorithm is adopted to calculate the optimal damping coefficient within its linear range, probability statistics is applied to determine the constant damping force provided by the motor over constant damping range, and the decreasing damping force range is determined by the motor speed ratio. Through the above three steps, system parameters including the motor rated power and the lead of ball screw are determined. The effectiveness of the systematic parameter selection approach is validated through simulation.
Cui, DandanYongchang, Du
A Study of Vibration Reducing Effect on Vehicle Dynamics by Hydraulic Damper on Body Structure2019-01-01714/2/2019
This research investigated the mechanism of the effects of hydraulic dampers, which are attached to vehicle body structures and are known by experience to suppress vehicle body vibration and enhance ride comfort and steering stability. In investigating the mechanism, we employed quantitative data from riding tests, and analytical data from simplified vibration models. In our assessment of ride comfort in riding tests using vehicles equipped with hydraulic dampers, we confirmed effects reducing body floor vibration in the low-frequency range. We also confirmed vibration reduction in unsprung suspension parts to be a notable mechanical characteristic which merits close attention in all cases. To investigate the mechanism of the vibration reduction effect in unsprung parts, we considered a simplified vibration model, in which the engine and unsprung parts, which are rigid, are linked to the vehicle body, which is an elastic body equipped with hydraulic dampers. Simulation analysis results revealed that vibration in unsprung parts is reduced by coupling the rigid vibration of the engine and unsprung parts with the elastic vibration of a vehicle body, equipped with hydraulic dampers, in the low-frequency range. The above raises the prospect of achieving optimum specification study of hydraulic dampers by using the simplified vibration model of this research in the initial design stage of vehicle development.
Tada, KatsutoshiIto, Ken
Application of a Preview Control with an MR Damper Model Using Genetic Algorithm in Semi-Active Automobile Suspension2019-01-50062/5/2019
A non-linear mathematical model of a semi-active (2DOF) vehicle suspension using a magnetorheological (MR) damper with information concerning the road profile ahead of the vehicle is proposed in this paper. The semi-active vibration control system using an MR damper consists of two nested controllers: a system controller and a damper controller. The fuzzy logic technique is used to design the system controller based on both the dynamic responses of the suspension and the Padé approximation algorithm method of a preview control to evaluate the desired damping force. In addition, look-ahead preview of the excitations resulting from road irregularities is used to quickly mitigate the effect of the control system time delay on the damper response. Adaptive neuro-fuzzy inference system (ANFIS) inverse model without preview, ANFIS inverse model with preview, and ANFIS inverse model with preview and optimization strategies are used to design the damper controller to evaluate different values of the command voltage based on the tracking of a desired damping force to compare which of them gave the best behavior of the MR damper. Each one of these strategies is used in conjunction with the system controller to evaluate the effectiveness of a damper controller design on semi-active control. Control performance criteria are evaluated in the time and frequency domains in order to quantify the suspension effectiveness under bump and random road disturbance. The simulation results prove that the proposed strategy of the ANFIS inverse model with preview and optimization on MR damper produces a smoother and lower input voltage to the MR damper coil, ensuring extended damper life and lower power requirement, respectively. The compared results reveal that although the ANFIS inverse model with preview and optimization is able to improve ride comfort and vehicle stability over other mentioned strategies for semi-active suspension system or even passive suspension system.
Shehata Gad, AhmedEl-Zoghby, HelmyOraby, WalidMohamed El-Demerdash, Samir
Development of Block Cycle Test Load for Structural Durability Validation of MacPherson Strut2019-26-03151/9/2019
The MacPherson strut is a simple and common across all automotive’s front suspension of passenger cars. It is an independent suspension type, including a single suspension arm (spring and damper), an anti-roll bar and a lower arm. The MacPherson strut must have sufficient stiffness to support cornering force and fore/aft loads. Fatigue test of MacPherson strut suspension can be done in multiple ways. Most common method is laboratory testing/rig test. The objective of laboratory testing is to validate the MacPherson strut physically for all possible real-time events. Replicating all real-time events in lab environment is a challenging task. For many years this limitation was addressed through experience, however it has often led to either over or inferior design. The expected life span of automotive components like MacPherson strut varies considerably but it can be measurable in years/miles. It becomes virtually challenging to prove the product under service conditions over its whole design life. Hence, it becomes necessary to depend on accelerated testing methods to predict long-term performance and brings out feebleness in the structure in a very minimal time, compared to the time required for proving ground tests or physical component testing in the laboratory with real time load.
Murthy, Nuli VedaGopal, SritharanT, SiddeshwaranKilburn, Kevin
Modeling and Simulation of Steady State Handling Characteristics of Formula Vehicle with Antiroll Bars2019-26-00681/9/2019
Antiroll bar plays an important role in rollover stability of the vehicle. But not only does it limit the vehicle roll during cornering, but also alters the lateral load transfer between the tracks, which in turn affects the cornering performance of the vehicle. This paper deals with the design and mathematical modeling of antiroll bars to reduce the body roll of the vehicle from 1.5°/g to less than 1.0°/g. Rear bar uses a conventional torsion type bar but the front anti roll mechanism is an unconventional antiroll bar using a rotating double cantilever mechanism. Mathematical modeling is done for pushrod rod actuated antiroll mechanisms to simulate its non-linear roll rates. Antiroll bars for front and rear are designed for the calculated stiffness. Finite Element Analysis of antiroll bar and its components is done and the mechanism is tested on the vehicle. Steady state tire model parameters are generated by curve fitting tire testing data into pacejka coefficients. Then the vehicle mathematical model is built and simulated in multi-body simulation tool CarSim for various steady state and transient response tests like skidpad and double lane change. The effect of various antiroll bar configuration on front and rear to achieve the desired roll rate and handling characteristics of the vehicle. The use of Antiroll bar allowed to use softer spring rates and reduce the effective roll rate of the vehicle to 0.98 °/g. It also reduced the skidpad time by 1.4% and the autocross timings were reduced by 0.4 seconds per lap.
Gupta, AmitJadhav, SurajMane, RamchandraVora, KamalkishoreAgrewale, Mohammad Rafiq
Influence of Intelligent Active Suspension System Controller Design Techniques on Vehicle Braking Characteristics10-03-01-000312/4/2018
This article presents a comprehensive investigation for the interaction between vehicle ride vibration control and braking control using two degrees of freedom (2DOF) quarter vehicle model. A typical limited bandwidth active suspension system with nonlinear spring and damping characteristics of practical hydraulic and pneumatic components is controlled to regulate both suspension and tire forces and therefore provide the optimum ride comfort and braking performance of an anti-lock braking system (ABS). In order to design a suitable controller for this nonlinear integrated system, various control techniques are followed including state feedback tuned using Linear Quadratic Regulator (LQR), state feedback tuned using Genetic Algorithm (GA), Proportional Integral (PI) tuned genetically, and Fuzzy Logic Control (FLC). The ABS control system is designed to limit skid ratio below threshold of 15%. Several simulations are carried out in MATLAB environment to assess the benefits of the designed integrated controller including vehicle body vertical acceleration, dynamic tire load, stopping time, and distance. Furthermore, the proposed control techniques have been examined in terms of robustness, disturbance rejection, and noise attenuation. The obtained results revealed that the nonlinear assumptions of hydraulic and pneumatic suspension system components are notably influenced by the braking performance in terms of stopping time and distance which has successfully justified the aimed research topic. The effectiveness and robustness of the proposed controllers are discussed based on the simulation results which confirmed their significant improvements in both braking and ride characteristics.
Onsy, Ahmed MahmoudSharaf, Alhossein MostafaAshrey, Mahmoud MohamedEldemerdash, Samir Mohamed
The purpose of this SAE Aerospace Recommended Practice (ARP) is to provide a practical definition of external hydraulic fluid leakage exhibited by landing gear shock absorbers/struts. The definition will outline normal (acceptable weepage) and excessive leakage (unacceptable leakage) of shock absorbers/struts that is measurable. The definition of leakage is applicable to new gear assemblies, refurbished/remanufactured (overhauled) shock absorbers/struts, leakage of shock absorbers/struts encountered during acceptance flights, newly delivered and in-service aircraft. This ARP is intended to provide guidelines for acceptable leakage of landing gear shock absorbers/struts between the ambient temperatures of -65 °F (-54 °C) and 130 °F (54 °C) and to outline the procedure for measuring such leakage. The specific limits that are applied to any particular aircraft shall be adjusted by the aircraft manufacturer before inclusion in the applicable maintenance manual.
A-5B Gears, Struts and Couplings Committee NEW Name Goes Her
Explanation for Variability in Lower Frequency Structure-Borne Noise and Vibration: Roles of Rear Subframe Dynamics and Right-Left Spindle Phasing10-02-01-00025/17/2018
This investigation focuses on a class of rear suspension systems that contain both direct and intersecting structural paths from the tire contact patches to the vehicle body. The structural paths intersect through a dynamically active rear subframe structure. New experiments and computational models are developed and analyzed in this article to investigate the variability of structure-borne noise and vibration due to tire/road interactions in the lower- to mid-frequency regimes. Controlled operational experiments are conducted with a mass-production minivan on a chassis dynamometer equipped with rough road shells. Unlike prior literature, the controlled experiments are analyzed for run-run variations in the structure-borne noise up to 300 Hz in a single vehicle to evaluate the nature of excitations at the spindle as the key source of variation in the absence of significant manufacturing, assembly and instrumentation errors. Further, a deterministic modal expansion approach is used to examine these variations. Accordingly, an illustrative eleven-degree-of-freedom lumped parameter half vehicle model is developed and analytically utilized to demonstrate that left-right spindle excitation phasing dictates the participation of the subsystem vibrational modes in the system forced response. The findings are confirmed through the analysis of a reduced finite element model of the vehicle system with a high-fidelity, modally dense suspension model, where the left-right rolling excitation phasing at the spindle alone is found to affect the component dynamic vibration amplitudes up to ±30 dB depending upon the component location and frequency range. These results are in qualitative agreement with the type of variations observed in the experiments.
Noll, ScottSingh, Rajendra
Suspension Systems: Some New Analytical Formulas for Describing the Dynamic Behavior2018-01-05544/3/2018
The paper presents some new and unreferenced analytical formulae describing the dynamic behaviour of the suspension system of road or off-road vehicles. The quarter car model (2 degrees of freedom) is considered, the suspension can be either passive or active. Passive suspensions can be simplified as the spring-damper combination or the spring-damper combination with an additional in series spring (representing, e.g., the rubber bushing at the top of a McPherson strut or the rubber bushing at the end joints of the damper). The mathematical system is linear and the excitation is given by a random stationary and ergodic process. The standard deviations in analytical form are given referring to, respectively, the vehicle body acceleration, the relative displacement between sprung and unsprung mass, and the force at the ground. The so called invariant points of the frequency response functions are derived for both active and passive suspension. Unreferenced sub-invariant points are derived which give hints on the performance of suspension systems. The analytical expressions of the Pareto-optimal solutions for selecting proper suspension parameters and the preferred performance are given, when possible, in analytical form. Analytical formulae are useful to understand qualitatively the behaviour of suspension systems. Despite their simplicity, they appear to be useful during testing.
Mastinu, GiampieroGobbi, MassimilianoYang, LiunanRamakrishnan, KesavanBallo, Federico
Study on Fuzzy Control of MR into Semi - Active Suspension2018-01-05614/3/2018
Suspension has a great influence on vehicle ride comfort and handling stability. How to improve the suspension performance has received more and more attention. To improve vehicle ride comfort, the magnetorheological damper (MRD) semi-active suspension is studied in this paper. Firstly, the dynamic calibration experiment of MRD was carried out so that the mechanical property curves was obtained. According to the experimental results, the Bouc-Wen model of MRD was identified and validated by Simulink Design Optimization. Secondly, The 1/4 of the vehicle vibration model can construct and calculate the vibration differential equations. The suspension of the simulation model can be constructed by the use of Matlab/Simulink software. Based on the established model, we can do an in-depth research on the active suspension control strategies under different road conditions and make related control strategies use the transfer function method. Then, taking the strong nonlinear of MRD itself into account, the fuzzy control algorithm is used to design the semi-active controller, which is realized by the single-chip microcomputer. Finally, in the Simulink, the magneto-rheological semi-active suspension is simulated and analyzed. We do the research on simulation of active suspension fuzzy control and get the simulation results for different road excitation and speeds. Simulation and experimental results show that the fuzzy control of the semi-active suspension can effectively improve the overall performance of the vehicle suspension. Compared with the passive suspension, the overall performance of the MRD semi-active suspension under the random pavement excitation is obviously improved. It provides the theoretical basis and numerical reference for the experimental study of the semi-active suspension.
Long, Haiyang
Simulation Research of a Hydraulic Interconnected Suspension Based on a Hydraulic Energy Regenerative Shock Absorber2018-01-05824/3/2018
The current paper proposes a hydraulic interconnected suspension system (HIS) based on a hydraulic energy-regenerative shock absorber (HESA) comparatively with the passive suspensions. The structure and working principles of the HIS system are introduced in order to investigate the damping performance and energy regeneration characteristics of the proposed system. Then, the dynamic characteristics of the HIS-HESA system have been investigated based on a 4-DOF longitudinal half vehicle model. In the simulation, two different road inputs were used in the dynamic characterization of the HIS-HESA; the warp sinusoidal excitation, and the random road signal. In addition, a comparative analysis was provided for the dynamic responses of the half vehicle model for both the HIS-HESA and the conventional suspension. Furthermore, a parametric analysis of the HIS-HESA has been carried out highlining the key parameters that have a remarkable effect on the HIS-HESA performance. The dynamic performance evaluation includes both of the body acceleration and the pitch angle as the main analysis criteria of the vehicle dynamic performance. The results showed that the vehicle with the HIS-HESA system has good anti-pitch performance and excellent ride performance against the traditional suspensions. Moreover, the HIS-HESA suspension system can regenerate some of the dissipated power due to the damping process.
Zou, JunyiGuo, XuexunXu, LinAbdelkareem, Mohamed A. A.Gong, BianZhang, JieTan, Gangfeng
Energy-Harvesting Potential and Vehicle Dynamics Conflict Analysis under Harmonic and Random Road Excitations2018-01-05684/3/2018
Energy has the worldwide concern since the World War. Recently, the energy harvesting technology has got more attraction in different fields and applications. Hence, in a world where energy becomes rare and expensive, even the small quantities are worth to be harvested where it can be exploited in different applications. Vehicle suspension is one of the vibration power dissipation sources in which the undesired vibration is dissipated into heat waste. Accordingly, the principal motivation of this study is exploitation the conflict between the potentially harvested power and vehicle dynamics in automotive suspension system induced by road irregularity. Therefore, in terms of RMS conflict diagrams, the conflict between the potential power and vehicle dynamics are sufficiently and comprehensively defined considering a vehicle speed of 20 m/s. The conflict analysis includes ride comfort (body acceleration), road handling (dynamic tire force) and potentially harvested power considering the influence of sprung and unsprung masses, stiffness rate, damping coefficient, tire stiffness, speed and road roughness. In this manner, a quarter suspension mathematical model is developed and built in Matlab/Simulink interface and uneven road profile is modeled for different road classes according to the ISO standard. Besides, a parametric analysis study is adopted to investigate the influence of the model parameters on the potentially harvested power. Then, the amount of the potential harvested power is quantified and presented for different driving conditions. The results are of interest for the researchers and vehicle manufacturers for further considerations during design and test preparation in the generative vehicle suspensions.
Abdelkareem, Mohamed A. A.Xu, LinZou, JunyiAli, Mohamed Kamal AhmedEssa, F. A.Elagouz, AhmedHassan, Mohamed A.
Measurement of Vehicle and Suspension Parameters for Directional Control Studies - RationaleJ1574/2_201801 (Current)1/2/2018
This SAE Information Report presents the background and rationale for SAE J1574-1. The motor vehicle industry is working toward a more complete understanding of the factors affecting the motions of vehicles on the roadway, by using a variety of techniques that predict responses to road and operator inputs. The capability to predict responses is desirable so that vehicles can be designed for optimum safety and utility. In addition to the force and moment properties of the pneumatic tires, a number of vehicle and suspension parameters affect the response of the vehicle; these include weight, center-of-gravity location, moments of inertia, suspension ride and roll rates, suspension kinematic and compliance properties, and shock absorber characteristics. These parameters must be quantified in order to predict vehicle responses. Measurement of most of these parameters will be limited to determining their values in the linear range for use in directional control simulations. The limitation to linear range characteristics primarily reflects current measurement practice, to which SAE J1574-1 is directed. In the case of mass and inertia properties, this limitation clearly does not apply. For those to which it does apply, it is not felt to be a serious limitation since most of the measurement techniques can be extended beyond the linear range through appropriate increases in steering or suspension displacement or loading. Use of the measured parameters in simulations is assumed as the most frequent use. However, this does not seem to limit their use to simulations. Vehicle and suspension characteristics appropriate for simulation can equally well be used for vehicle and suspension characterization and comparison, suspension development and optimization, and processing of road test data. As noted in SAE J1574-1, vehicles addressed will be limited to passenger cars, light trucks, and on-highway recreational and commercial vehicles with two or more axles of approximately the same wheel track. This excludes bicycles, motorcycles, tricycles, and vehicles intended primarily for off-highway use. This limitation is largely a recognition of the types of vehicles historically measured for ride and directional control simulation, since SAE J1574-1 has been written to document the current state-of-the-art rather than to expand it. Additionally, inclusion of these other vehicles might well require measurement of other chassis characteristics to properly simulate their dynamic characteristics. The measurement of these additional characteristics may not be supported by widespread experimental practice.
Vehicle Dynamics Standards Committee
Computational Simulation of Vertical Dynamics for an Off-Road Vehicle by Using Multibody Models2017-36-044111/7/2017
In the last decades, the improvement of the automotive industry and the raising market exigence have stimulated studies in vehicle dynamics. That studies force the companies to focus their efforts in producing new conceptions and optimizing the existing ones, being able to obtain faster, safer, and more comfortable vehicles. The evolution of computing has made the task of making numerical simulations for complex models of vehicles. This allow the engineers to reproduce the real dynamic behavior of the vehicle submitted to a wide range of scenarios. Therefore, this study aims to use the multibody method to model and simulate, through computers, the vertical dynamic behavior of an off-road vehicle (baja) with a Double Wishbone suspension in both front and rear. In order to do this task, experimental data of the suspension parameters were analyzed, and associated with the vertical dynamics studies, they worked as a basis for the input for the mathematical models of the entire car used in the multibody environment. As a result, the sprung mass was evaluated, as well as the influence of the suspension damping and the wheel pressure effects in a swept sine excitation for the complete model of the car. The changing in the vertical behavior of the vehicle has an important hole among all the simulations, due to the roll and pitch provoked by an asymmetric mass center. All of these studies are essential for obtaining abetter comprehension of the existing phenomena during a range of situations that an off-road vehicle can be submitted.
Silva Diniz, Diego DavidDe Carvalho, Carlos CostaSilva, Antônio Almeida da
The Analysis of the Stiffness-Damping Parameters of a H-Bahn Vehicle2017-01-18906/5/2017
H-Bahn ("hanging railway") refers to the suspended, unmanned urban railway transportation system. Through the reasonable platform layout, H-Bahn can be easily integrated into the existing urban transit system. With the development of urban roads, the associated rail facilities can be conveniently disassembled, moved and expanded. The track beam, circuits, communication equipment, and sound insulation screen are all installed in a box-type track beam so that the system can achieve a high level of integration and intelligence. The carriage of the modern H-banh vehicle is connected with the bogies by two hanging devices. The vehicle is always running in the box-type track beam; therefore there are less possibilities of derailment. Consequently, the key work focuses on the running stability evaluation and curve negotiation performance analysis. In order to study the factors affecting running stability, the different stiffness and damping parameters in the primary and secondary suspension system are assigned to calculate the running stability index. To begin with, the vertical and lateral mathematic -dynamics models of the vehicle are established. Moreover, based on the USA VI rail spectrum, the vertical and lateral input displacements of the rail can be developed. In addition, the time-domain acceleration responses calculated by the dynamics model are converted to the amplitude-frequency characteristic curves by the Fourier transform. Finally, the weighted Sperling index calculated by the corresponding frequency and amplitude can evaluate the vehicle running stability. From the results of the vertical running stability analysis, the vertical indexes Wz are less than 2.5 almost, so that the running stability belongs to Level 1. For analyzing the lateral vibration, the hanging device is regarded as a fixed rigid body connecting the vehicle body and bogies. From the results of lateral running stability analysis, the lateral index Wy increases with the lateral stiffness of the air spring (< 2.5 × 105), and Wy is more than 3.0 at some points. In order to analyze the curve negotiation performance, the statics model describing the lateral rolling condition is established. By solving the nonlinear equations describing the statics model, the rolling angles of vehicle body are calculated in different conditions. The stiffness of air spring and centrifugal acceleration should be controlled in the limited values for improving the curve negotiation performance.
Zhang, XingyuYang, BoZhang, ManchuangHu, Sanbao
Evaluation of Liquid Applied Dampers: Impact of Polymer-Inorganic Interface on Performance2017-01-18776/5/2017
Damping materials are applied to the vehicle body during production to provide passenger comfort by reducing noise and structural vibration through energy dissipation. Noise, Vibration, and Harshness (NVH) Engineers identify critical areas of the vehicle body for material placement. Damping materials, which include liquid applied dampers, are typically applied directly on the structure, covering large areas. These film forming materials can be spray applied using automation and, after baking, result in a cured viscoelastic damping layer on the target substrate. Typical liquid applied dampers contain an aqueous dispersion of film forming polymer which functions to bind inorganic materials together in the coating and provide a composite structure that dissipates energy. Representative damping coatings were prepared from dispersions of polymers with varying viscoelastic properties and chemical compositions. These coatings were analyzed to determine performance properties and internal coating structure. Vibrational damping of the materials was measured using Oberst bar testing. Dynamic Mechanical Analysis (DMA) was used to measure the intrinsic properties of the polymers and coatings, including the storage moduli, loss moduli, and tan delta. Scanning Electron Microscopy of the colloidal dispersions, liquid dampers, and final baked coatings was used to study structure-property relationships at sub-micron scales. The results indicate that composition of the polymer dispersion strongly impacts the interaction of the polymer with the inorganic materials, the structure of the final coating, and the overall performance of the liquid applied damper.
Gimbal, JustinGallagher, JoyReffner, John
Transient Nonlinear Full-Vehicle Vibration Analysis2017-01-15533/28/2017
This paper presents a transient vibration analysis of a nonlinear full-vehicle. The full-vehicle model consists of a powertrain, a trimmed body, a drive line, and front and rear suspensions with tires. It is driven by combustion forces and runs on a road surface. By performing time-domain simulation, it is possible to capture nonlinear behavior of a vehicle such as preload due to gravitational force, large deformation, and material nonlinearity which cannot be properly treated in the conventional steady state analysis. In constructing a full-vehicle, validation process is essential. Validation process is applied with respect to the assembling sequence. The validation starts with component levels such as tires, springs, shock absorbers, and a powertrain, and then the full-vehicle model is constructed. Model validation is done in two aspects; one is model accuracy and the other is model efficiency. In the component level, validation is focused more on how to model components accurately, and then the degree of detailed modeling of each component is compromised with model efficiency during assembling components into the full-vehicle, because the feasibility of simulation time becomes more substantial as the model gets complicated. The transient nonlinear full-vehicle simulation is initially applied to idle and wide open throttle (WOT) analysis to verify the validity of the transient nonlinear analysis. And then it is applied to lock-up and impact harshness problems as examples of transient events.
Kang, Min KyooKim, Jin HongOh, HyuckJinJang, WookjinLee, SangwooLee, Young Hwan
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