Browse Topic: Flight tests
This organizational process survey provides insight into the technical aspects of approved airworthy aircraft modifications applied in government organization vertical lift flight test. The publication reviews processes applied by the National Research Council of Canada's Flight Research Laboratory (NRC-FRL) and its Airworthiness Control System to enable research flight testing. Dominated by the need for integrating experimental payloads, the NRC-FRL embeds a Design and Fabrication Service organization for modification of internal and external client projects and flight test aircraft. In context of experimental flight testing, this work reviews technical information on process, facilities, and methodology for airworthy integration of flight test payloads. Information is used to synthesize recommendations in experimental vertical lift flight testing that satisfy both formal (regulated compliance) and informal (compliance intent) airworthiness requirements.
In this study, a multifidelity aeroelastic framework is presented for predicting trim conditions in rotary-wing aircraft, with the main focus placed on the DUST implementation and its application to helicopters and quadrotors. The methodology combines aerodynamic and structural solvers of different fidelity, specifically DUST and the multibody dynamics solver MBDyn, through the preCICE coupling interface to enable direct comparison with rigid and coupled aeroelastic solutions. The trim problem is formulated from the six degree of freedom rigid body equilibrium equations in a helical turn reference frame, naturally covering both steady and maneuvering flight. Although the same formulation can be extended to fixed-wing configurations, the present paper is focused on rotorcraft applications. The framework is first applied to the SA330 Puma helicopter, chosen for the availability of validated flight test data. The methodology is then extended to a multirotor derived from a NASA quadrotor
This paper presents results of flight tests conducted on a coaxial ultralight helicopter. An automated flight test evaluation method is presented and exemplified through its application to steady horizontal flight. The results shown include pilot controls, helicopter attitude angles, power, thrust and torque distribution between the rotors, rotor harmonic thrust components, and teeter angles, along with their rotor harmonic components across varying flight speeds. This study focuses on the dependencies of these parameters on center of gravity position and sideslip angle.
The Sikorsky S-92® helicopter fleet, representing more than 300 aircraft and 2.6 million flight hours, is relied upon to support a large range of important missions across the globe. In previous efforts, a high-fidelity CFD-CSD based full-aircraft simulation methodology, co-simulated with production FCS, was developed and applied to model both coaxial aircraft and single main/tail rotor configurations (Refs. 1-5). The CFD solver is based on the CREATE™-AV HELIOS toolset (Ref. 6) and the CSD solver is based on Rotorcraft Comprehensive Analysis System (RCAS) (Ref. 7). The current paper further correlated the CoSim methodology (Ref. 1) with the S-92® helicopter flight-test database at both hover, cruise and edge-of-envelope maneuver flight conditions. The consistent correlations for flight dynamics, static and fatigue component loads at conditions across the flight envelope demonstrate the reliable predictive capability of the high-fidelity CoSim methodology to be-used as a virtual
The paper discusses the design and high-fidelity flight dynamics modeling of a 13-lb lift-plus-cruise unmanned aerial vehicle (UAV) using Rotorcraft Comprehensive Analysis System (RCAS) in order to (1) better understand its physics of flight during a wide range of maneuvers, and (2) provide insight into the fidelity needed to achieve quantitative accuracy when compared to flight test data. Wind tunnel tests of the full aircraft were performed at a 65% scale to provide lookup tables for the flight dynamics model. Flight test data was collected while providing high control inputs to excite a variety of dynamic states in hovering and cruising modes to systematically validate the physics model. Near quantitative agreement was observed between the model predictions and test data during hover; however, the predictions began to disagree at higher forward cruising speeds. To address the discrepancy between the prediction and experiment, the flight dynamics model was improved by learning a
Recent flight tests and simulations have suggested that the outwash from eVTOL air-taxis could be larger than conventional helicopters of equal weight and thus pose greater safety issues for their operation than previously anticipated. This has prompted interest in the analytical and experimental study of the aerodynamics related to multi-rotor aircraft outwash. This paper will describe work investigating some of the related issues, specifically (1) how wake models and wake model parameters impact outwash predictions in comprehensive rotorcraft analyses and (2) considerations when scaling results from model scale to full scale. This work will also compare outwash predictions for conventional and multi-rotor VTOL aircraft obtained with a Lagrangian free-vortex wake model and with an Eulerian velocity-vorticity grid based wake model.
This paper presents the design, development, and subscale flight testing of an optionally-autonomous lift-plus-cruise (LPC) eVTOL aircraft for emergency response missions that bridges the gap between existing aerial capabilities and the needs of first responders. A 4+1 LPC configuration consisting of four vertical lift propellers and a single pusher propeller was selected to balance hover performance and cruise efficiency. The vehicle is sized around a 600 lbs gross takeoff weight with a 125 lbs payload capacity. VTOL and Pusher propeller blades were optimized using parametric studies, resulting in a high Figure of Merit and propulsive efficiency. Trim analysis demonstrates efficient hover to cruise transition, lift-to-drag ratios of 10-11 between 70-90 knots, and propulsive efficiency exceeding 0.9 at the cruise speed of 100 knots. The subscale configuration utilized a simulation framework for trim and optimization of flight control laws, which were subsequently implemented on a 1/3
Big Data technologies have become quite ubiquitous in the last years, allowing for the storage of substantial amounts of data, typically flight test data as recorded by the flight test installation. On recent helicopter prototypes, we generate in excess of 50 GB of raw data per flight hour, usually in a format not adequate for efficient large-scale processing. With some specific optimizations and the setup of a specialized infrastructure, there are now practicable means to store timeseries in ways that allow for requests spanning hundreds or thousands of flights to complete within minutes, opening the way to some substantial savings and new insights. However, to make the most of these data and make informed decisions it is often quite important to store contextual data that go beyond the pure timeseries data, typically on helicopters where optional installations can have a significant impact on aircraft performance or behavior. This paper explores the various kinds of data and metadata
Low-level flight, defined by high-speed operations near terrain, represents a significant challenge in military rotorcraft missions while providing strategic advantages, such as radar evasion and heightened surprise. Recent conflicts highlight the urgent need for advanced low-level flight capabilities in the design of new rotorcraft. The close proximity to ground obstacles, combined with the complexities of piloting, necessitates precise control and robust handling qualities to prevent accidents. However, existing handling quality standards, such as MIL-DTL-32742, reveal limitations in assessing low-level maneuvers. Given the diverse array of new rotorcraft designs, driven by initiatives like the U.S. Army's Future Vertical Lift and NATO's Next Generation Rotorcraft Capabilities, a customized handling qualities evaluation for each design is impractical. In response, a performance-driven strategy has been implemented, scaling Mission Task Elements to align with aircraft performance
This paper investigates the use of multi-modal cueing through full-body haptic feedback to enhance pilot-vehicle system (PVS) performance, reduce mental workload (MWL), and increase situational awareness (SA) in both good and degraded visual environments (GVE/DVE). Piloted simulations were conducted using an H-60-like flight dynamics model in a virtual reality (VR) motion-based simulator, evaluating two ADS-33-like mission task elements (MTEs) – precision hover and slalom – under visual-only and combined visual and haptic feedback conditions in both GVE and DVE. The H-60 flight dynamics were augmented with a dynamic inversion (DI)- based stability augmentation system (SAS), implementing rate-command/attitude hold (RCAH) response type on the roll, pitch, and yaw axes and altitude hold response type on the vertical axis. The SAS was designed to achieve Level 1 handling qualities per ADS-33 standards. The full-body haptic cueing strategy leveraged an outer-loop DI control law, which
This paper presents a robust and adaptable control system for tilt-wing aircraft, developed by Dufour Aerospace. The transitional tilt-wing aircraft, Aero2, combines the vertical takeoff/landing capabilities of helicopters with the high-speed range of fixed-wing aircraft. Addressing the inherent control complexities required to maintain control and stability, the developed system employs established control techniques, utilizing linearization at trim points and gain scheduling based on wing tilt. The architecture comprises a Control Allocation module for optimal actuator management, a Control Augmentation System utilizing an LQRI controller enhanced with a feedforward component for precise attitude tracking, and a Unified Velocity Controller for seamless transitions between ground speed tracking in hover and airspeed tracking in cruise. Special challenges unique to transitioning aircraft to ensure control in all axes, including in windy conditions are addressed with operational
The transition phase of eVTOL aircraft poses a challenge in balancing energy efficiency and stability. This study presents the development and evaluation of an automatic flight control system for eVTOL transition phases, focusing on minimizing energy consumption while ensuring robust performance. The control architecture implements a hybrid response type combining Translational Rate Command below 5 knots and Acceleration Command Speed Hold above 5 knots, with control allocation dynamically adjusted based on airspeed and rotor shaft angle. Stability analysis reveals surge mode instability at high shaft angles due to negative speed stability derivatives, stabilized through carefully tuned feedback control. The system demonstrates Level 1 handling qualities against bandwidth, quickness, and disturbance rejection criteria when evaluated against MIL-DTL-32742 and MIL-STD-1797B standards. Simulation results verify the control system's ability to maintain precise acceleration/deceleration
Aeroelastic stability prediction is critical to the successful design, development and flight testing of rotorcraft. As configurations reach higher speeds, new challenges in high Mach number unsteady aerodynamic modeling need to be addressed, especially for higher frequency aeroelastic modes with significant coupling. In this paper, Linear Unsteady aerodynamics and Leishman-Beddoes attached flow models are applied and compared to 2D CFD (airfoil) and 3D CFD/CSD (rotor) analysis for operating conditions of interest. The Leishman-Beddoes model demonstrates improved agreement with CFD data. In the 2D assessment, RCAS is used to model a representative airfoil undergoing prescribed pitch and heave oscillations. CFD results are presented to compare each model (Linear Unsteady and Leishman-Beddoes). In the 3D assessment, a full rotor CFD/CSD test case is evaluated for aeroelastic stability and compared to RCAS standalone analysis. The RCAS rotor structural model is coupled with the HELIOS CFD
While known and largely studied, the Vortex-Ring-State (VRS) phenomenon remains the cause of numerous accidents every year and many questions are still open. In order to better understand the VRS phenomenon on different kinds of helicopters and to evaluate the effectiveness of recovery manoeuvres such as the one proposed by Capt. Vuichard, the European Union Aviation Safety Agency (EASA) launched the Helicopter Vortex-Ring-State Experimental Research project (EASA.2022.C11). Both objectives required to set-up flight test campaigns on two helicopter types, with a total of eight flights performed during the project. In addition to the description of the procedures that such flights required, the paper presents the Flight Test Instrumentation used and the analyses of the flight test data, including vibration measurements. Thus, flight conditions at which the VRS starts to develop, main parameters that influence and contribute to VRS symptoms and effects, or the effectiveness of the
This paper explores the effect of addition of a horizontal tail on the longitudinal stability and performance of a Biplane Tailsitter Unmanned Aerial Vehicle (UAV). Biplane tailsitters a type of hybrid UAVs, often exhibits poor longitudinal stability during forward flight, necessitating continuous active control through application of differential motor thrust to maintain attitude. To address this challenge, this work proposes the integration of a horizontal tail on a quadrotor biplane tailsitter UAV, aiming to improve pitch stability and control authority during critical flight phases. Experimental flight data was utilized to determine the appropriate sizing of the elevator. A detailed flight dynamics model validated the effectiveness of the elevator control. The design was validated through outdoor flight testing, comparing the performance of tail-less and tail-attached configurations. The results demonstrate that the modified design results in a reduction control power requirement
Flight test students must explore a wide range of helicopter dynamic responses to learn how to assess conditions ranging from good conditions operation to those approaching, or even experiencing, loss of control. To introduce this evaluation process, the Flight Test and Research Institute (IPEV) implemented a helicopter flight dynamics model. This model is stitched in the x-body velocity (u) and y-body velocity (v) to achieve more accurate simulation, combined with a Variable Stability Augmentation System to assess different conditions prior to experiencing them in real flight. The use of robust control, where a fixed controller is applied to flight control systems under various operating conditions, presents an alternative to the traditional gain scheduling technique commonly used in aeronautical systems. This paper explores the potential to reduce controller design complexity while evaluating the impact on the helicopter’s full flight envelope through quantitative analysis and
Dufour Aerospace designs and manufactures an automated tilt-wing aircraft for critical cargo delivery missions. Emphasizing operational efficiency, the platform integrates path generation and tracking techniques tailored for the unique dynamics of tilt-wing flight and builds upon the existing lower level control. While there exist a myriad of methods for high-level aircraft automation ranging from PID to MPC, they often require a trade-off between complexity and the capability to handle non-linear dynamics of the system they are controlling. Hence, a lightweight, deterministic geometric path generation approach using clothoid-based transitions between three waypoints and a robust SO(3)- based path tracking controller adapted for tilt-wing dynamics are presented. Additionally, a high-level automation framework is introduced that includes failure mode handling for GNSS loss and communication breakdowns. This system ensures mission continuity and operational safety while supporting
We present the flight testing and integration of the Microsoft HoloLens 2 as a head-worn display (HWD) in DLR's research helicopter. Building on its successful use in a helicopter simulator, initial flight tests confirmed its feasibility in a real helicopter. Current tests focused on system optimization, with head tracking identified as the critical component for hologram stability. Since the HoloLens' inside-out tracking fails in moving vehicles, it was fused with an external infrared tracker, automatically calibrated via an optimization approach adaptable to various trackers and mounting positions. A test pilot with HWD experience rated the system as fully functional, enabling the first successful experiments with holographic Mission Task Elements. Beyond the helicopter, the HoloLens was tested in a car and on a high-speed boat, where holograms remained spatially stable despite high-frequency movements, with a maximum low-frequency error of 0.6° in heading. Static errors depended
A robust velocity stability augmentation system was developed for the CoAX 600/2D coaxial-rotor helicopter to enable safe testing of a fly-by-wire system on an optionally piloted variant of the aircraft, developed by Piasecki Aircraft Corporation. The control law design and subsequent stability analysis were based on a validated nonlinear model of the CoAX 600 rotorcraft. A subset of helicopter handling qualities were evaluated through both analytical methods and piloted simulations, conducted with and without the stability augmentation system. Additionally, flight test data contributed to the analysis, albeit to a limited extent.
Developed in the frame of the European Clean Sky 2 program, the RACER High Speed Helicopter Demonstrator of Airbus performed its maiden flight on April 25th, 2024. In the continuity of the previous high-speed demonstrator X3 (1st flight in 2010) the RACER is a 7/8t (15000 / 18000 lb) class compound helicopter powered by two SHE Aneto-1X engines, including a wing and two propellers. The tail rotor is removed as the two propellers control the yaw axis by differential thrust. At flight 07, with its initial default settings, it reached a true airspeed of 227 kts in level flight, exceeding its objective of 220 kts.
A cooperative acoustics flight test campaign between the US Army and NASA was performed in which design of experiments (DOE) approaches were used to plan the flight test conditions. Three DOE designs were used, a face centered central composite design, circumscribed central composite design, and a hexagonal design. A traditional one-factor-at-a-time approach was also used, and interpolation points were planned to test for the strength of the DOE approaches. This paper documents the design methodology, discusses how response surface models were fit to the data, evaluates the overall response of the models, and evaluates the individual DOE designs. The response surface models were also used to design new test conditions of interest during the experiment, and that process is also documented. For the first time, DOE was shown to be an exceptionally useful tool for rotorcraft acoustics flight test planning, while the full power of the approach has yet to be reached.
The influence of ground, wall, and corner boundaries on multirotor vehicle performance was investigated through a series of controlled flight tests. Changes in rotor inflow profiles were represented by near-field rotor pressure measurements captured by a custom Kiel probe wake rake. Ground effect was characterized by reduced thrust and power requirements, primarily driven by the vehicle fuselage, which induced regions of reduced pressure and increased flow unsteadiness around the airframe. Operating near a wall boundary was found to restrict airflow into the portion of the rotor disk closest to the wall, leading to increased power requirements to maintain hover and a consequent reduction in performance. While vehicle orientation had minimal impact on overall rotor performance, it did influence local rotor inflow behavior near the wall, depending on the relative position of the interaction region formed with adjacent rotors. As the vehicle descends from the isolated wall effect into
Acoustic flight testing of rotorcraft often involves generating noise source hemispheres to gain an understanding about the aircraft's acoustic emissions. However, aerodynamically complex Urban Air Mobility and Future Vertical Lift vehicles may not maintain a steady aerodynamic state during flight, making source hemispheres measured using traditional linear arrays unreliable or difficult to interpret. To address this challenge, all emission angles need to be measured simultaneously. This has lead to the concept of the two dimensional 'snapshot' array layout. A mathematically defined microphone distribution was utilized to achieve uniform coverage on the source hemisphere. Within the chosen distribution, two lower microphone count distributions are embedded, allowing for a comparison of the effects of number of microphones. The array was deployed as part of a joint Army/NASA acoustic research flight test in July of 2024. Data were collected using an MD530F helicopter as the test vehicle
A cooperative flight test campaign between the US Army and NASA was performed. This test sought to characterize the acoustic emissions of a fully instrumented MD530F helicopter using a snapshot array and a phased array of microphones. The snapshot array of microphones aimed to provide even coverage across the surface of a hemisphere, providing an acoustic emission hemisphere in a single 'snapshot' of time. The phased array of microphones was designed to provide enough resolution to determine noise sources from each individual blade as well as perform source separation from main rotor and tail rotor emissions. Test conditions for the characterization effort were chosen using a traditional one-factor-at-a-time approach as well as three design of experiment approaches. Characterization conditions included constant speed level flight, descent, and ascent conditions. Transient maneuver conditions were also captured over the snapshot array. The vehicle instrumentation included measurements
This paper presents handling qualities (HQs) research findings for electrical Vertical Take-off and Landing vehicles. Testing in the Vertical Motion Simulator (VMS) investigated handling qualities of vehicle configurations having a degraded powertrain. Powertrain components, including batteries and electric motors, can degrade as the vehicle is flown. This paper investigates the impact of low battery charge and high motor temperature degradations on the pilot's ability to execute precise maneuvers. Pilot comments and ratings that were collected from four rotorcraft test pilots in VMS testing are used to quantify the effects that powertrain degradations had on the HQs of the vehicle.
Several efforts have been made to develop Flight Test Maneuvers for Handling Qualities evaluations, aimed at quantifying the effects of vehicle characteristics and assistance systems on a Helicopter Air-to-Air Refueling mission profile. However, these Flight Test Maneuvers have not achieved widespread adoption, likely due to the substantial logistical challenges associated with tanker deployment. Depending on a tanker aircraft not only incurs significant costs but also requires extensive organizational effort and prior testing, before Handling Qualities can be evaluated for the aerial refueling capabilities of a new rotorcraft design. Additionally, these available Flight Test Maneuver setups are not standardized or widely applied to the same degree as Mission Task Elements of the Aeronautical Design Standard, which limits repeatability and comparability. A new approach is proposed to address these limitations by introducing a repeatable, standardized method to reveal Handling Qualities
This paper discusses the development of a quantitatively-accurate non-linear hybrid flight dynamics model of a hover-capable Air-Launched Tailsitter Unmanned Aerial System (ALUAS) in order to 1) understand its dynamics during complicated maneuvers, and 2) provide a high-fidelity framework to develop novel control laws. Wind tunnel tests were conducted on a 1:1 scale model of the full aircraft to measure the airloads, which were used in the simulation as a lookup table. Flight tests of the ALUAS were performed in hover, transition, and cruise to collect a large amount of unique state measurements by providing large excitations to induce highly transient motion. The flight dynamics predictions using Rotorcraft Comprehensive Analysis System (RCAS) software were then compared with experimental flight test data. To correct any discrepancies in the RCAS physics-based predictions, a correction was learned from the experimental measurements, making use of the large amount of collected flight
The Sikorsky Boeing SB>1 DEFIANT is a technology demonstrator aircraft that was built under the Joint Multi-Role Technology Demonstrator (JMR TD) program to address the next generation performance requirements of the US Army Future Vertical Lift (FVL) initiative. The Main Rotor Gearbox (MRGB) incorporated several low Technology Readiness Level (TRL) technologies to improve power density and meet challenging program requirements for gearbox empty weight fraction. After the conclusion of the flight test program the ground test Main Rotor Gearbox was disassembled and evaluated to raise the TRL level of these technologies. The technology insertions, teardown observations, and laboratory test results are discussed.
This paper introduces a comprehensive model, specifically developed to inherently capture interactional effects. Due to the high computational cost associated with the large analysis matrix including variations in angle of attack, angle of sideslip, velocity, and weight, a surrogate model is used in creating aerodynamic databases. This database, which reflects interactional effects under a wide range of flight speed, angle of attack, angle of sideslip, and weight configuration, is integrated into a rotorcraft analysis tool. Simulations are performed, and results are compared against flight test data for the T625 Gökbey, covering low-speed, high-speed, rightward and climb conditions. The results highlight the impact of interactional aerodynamics on flight characteristics and load predictions. Overall, the study emphasizes the importance of including interactional effects to ensure accurate and reliable rotorcraft design in the early design stages without requiring flight test data.
Urban Air Mobility (UAM) aircraft are highly susceptible to turbulent wind disturbances when operating near buildings in complex urban environments. Microscale wind phenomena, combined with the unconventional designs of UAM aircraft, increase the risk of performance deviation, the overall duration, and the cost of flight tests for certification. A way to overcome this would be through simulation-based flight tests. Therefore, this study simulates a UAM aircraft landing vertically behind an isolated tall building, considering four different wind scenarios: no wind, uniform wind fields at low and high spatial resolutions (assumed constant across the airframe), and non-uniform fields with spatially varying velocity profiles at individual rotor hubs. The resultant flight test data are then used to quantify the impact of microscale wind characteristics on landing performance by systematically analyzing the rotor performance, aerodynamics, control response, and trajectory deviation.
The Sikorsky BLACK HAWK® is the primary medium lift helicopter for the U.S. Army performing a wide range of missions that encompass Air Assault, MEDEVAC, CSAR, Command and Control, and VIP transport. The Multimission UH-60M is one of the latest in the BLACK HAWK helicopter product family, more capable, more survivable, more maintainable, more powerful, and more effective than its predecessors. In previous efforts, a high-fidelity CFDCSD based full-aircraft trim and maneuvering simulation methodology was developed and applied to model both coaxial aircraft and single main/tail rotor configurations (Refs. 1-4). The CFD solver is based on the CREATE™-AV HELIOS toolset (Ref. 5) and the CSD solver is based on Rotorcraft Comprehensive Analysis System (RCAS) (Ref. 6). The current paper further enhances the previously developed 6-DOF CFD-CSD full-aircraft trim methodology to robustly handle the trim solution for the single main/tail rotor configurations. The enhanced methodology was applied to
The Rotor Blown Wing (RBW) is a tailsitter Vertical Takeoff and Landing (VTOL) Unmanned Aerial System (UAS) configuration that leverages cutting-edge autonomous flight controls through Sikorsky's MATRIX™ technology to create a highly capable, efficient, and scalable technology platform. By combining the benefits of fixed- and rotary-wing aircraft, the RBW configuration eliminates the need for traditional UAS launch and recovery infrastructure. This paper describes the RBW-5 prototype, a 100-pound, dual 5-foot diameter proprotor demonstrator, and discusses the comprehensive evaluation of its design and operability through a combination of flight tests, wind tunnel experiments, and computational fluid dynamics (CFD) simulations. The results demonstrate the maturity of the UAS and highlights key accomplishments of the RBW-5 program, including successful autonomous takeoff and landing and transitions between hover and forward flight, the extraction of critical "blown-physics" underlying
In April of 2024, Sikorsky flight tested an open loop Higher Harmonic Control system on an S-97® helicopter. The S-97® helicopter is a prototype aircraft, based on Sikorsky's X2 Technology™, that first flew in May 2015. It has contra-rotating, stiff in-plane main rotors with fly-by-wire controls, and a pusher propeller. This paper describes the HHC design, how it was implemented on the aircraft, how it was tested, and what the test results were.
The empennage of a helicopter is largely responsible for its stability in forward flight. Its performance is mainly determined by its aerodynamics. In this paper, the empennage of a CoAX 2D ultralight research helicopter is analyzed in detail. For this purpose, the helicopter was equipped with flow measurement devices and flight tests were performed, covering different flight conditions. Measurements from a nose boom as well as the pilot’s control inputs and helicopter's position are available for evaluation. For the empennage in particular, seven-hole flow probes were mounted on it and various cameras were used to record the movement of the surface tufts.
By its seventh flight after the first take-off, the RACER (Rapid And Cost-Effective Rotorcraft) demonstrator smoothly reached the targeted 220kts speed in stabilized forward flight, validating the high-speed compound architecture developed by Airbus Helicopters in the frame of Clean Sky 2 programme. During the flight envelope exploration, the dynamic behavior of the main rotor was carefully assessed, by monitoring the vibratory loads and validating its aeroelastic stability. Particular care was taken to validate the predicted stability domain of the Dual Rotor phenomenon, a particular case of flap-lag coupling associated with high-speed flight conditions. This paper presents the most significant results shaping the success of RACER flight test campaign. After having introduced the theoretical background and the associated analytical equations, the simulation framework based on the comprehensive analysis tool STORM is presented to discuss the numerical resolution of the stability
A real-time capable simulation model is developed for a 1200 lb quadcopter with hybrid variable-RPM and collective pitch control. Linear models and trim points are calculated using the Rensselaer Multicopter Analysis Code (RMAC), and controllers are designed to meet flying qualities specifications in hover and forward flight. Four control modes are flown by test pilots in a flight simulator. Three hybrid control configurations (Eco, Standard, and Sport modes) are evaluated, along with a baseline variable-RPM case. Five mission task elements (MTEs) are flown to test the handling qualities of each axis: Depart/Abort, Slalom, Hover Turn, Vertical Maneuver, and Precision Hover Task. Pilot feedback is collected in the form of handling qualities ratings (HQRs), as well as general comments. The baseline RPM control case is shown to be undesirable to pilots due to its increased delays, with the average HQR in the Level 2 region. Sport mode performs the best overall, with the average HQR being
Multirotor UAS spanning Groups 3 and 4 have received increased attention as candidates for tactical resupply missions due to their VTOL capability and payload capacity. The objective of this work is to better understand how the parameters of multicopter UAS flight dynamics models scale with size in support of expanding the Army's unmanned aerial reconnaissance capability. A family of coaxial multirotor UAS spanning Groups 2 and 3 have been flight tested to gather data for flight dynamics modeling and validation. These UAS consist of the TRV-80, TRV-150, and the subscale Eagle platform. A series of test points including static stability, trim shot, frequency sweeps, doublets, and maximum climb rate maneuvers were collected. Wind data was simultaneously collected using a 3-axis ultrasonic anemometer to characterize wind conditions and characteristics during testing. Flight data were collected in varying payload configurations ranging from 0-120 pounds and at flight conditions ranging
Data from a 3.43 kW piston engine-generator is integrated with rotorcraft sizing analysis to assess its impact. First, the measured SFC map of the powerplant is modeled. Second, the sizing is validated with XV-15 flight test aircraft and NASA conceptual reference quadrotor. The power and platform models are then integrated to size a hypothetical quadrotor bi-plane unmanned air vehicle of 5 lb payload. Several cases for how the engine can be operated to meet the vehicle torque and speed are detailed. The key conculsion is that a detailed SFC model is as important as the aircraft model. Without it, errors in tip speed reduction, gross weight, and range would be quite dramatic from 50-100%. A tip speed reduction to 65% hover in cruise was found to strike the best balance between rotor performance and engine performance of the hypothetical aircraft, resulting in a gross weight of 50 lb and range of 120 nm at 60 kts cruise speed.
Small multirotor vehicles, for example, designed for package delivery, are expected to operate in close proximity to populated areas, raising concerns about noise pollution. This study utilizes acoustic flight tests and computational modeling of an instrumented research hexacopter developed at Penn State to investigate noise generation during takeoff and landing maneuvers, considering varying flight path angles and vehicle speeds. Flight tests were conducted at Mid-State Regional Airport and corresponding predictions were made using the Penn State Noise Prediction System. The predicted vehicle states and noise levels are first validated against the flight test data. The validated model and flight test data are then utilized to study the noise emissions of the aircraft. Measurements and predictions of the acoustic characteristics of the vehicle are analyzed using conventional noise metrics, frequency content, and directivity features. Descent maneuvers are found to be noisier than climb
Full vehicle CREATE-AV™ Helios model has been developed for SB>1 Defiant®, a Joint-Multi-Role Technology Demonstrator (JMRTD) designed by the Sikorsky-Boeing team utilizing compound design with coaxial rotor and propulsor. The full vehicle model includes coupling with RCAS for elastic blade deformation as well as full vehicle trim in steady level flight condition. The purpose of current study is to assess performance prediction capability of the developed Helios modeling approach for such a complex non-traditional design by correlating with flight test data. To minimize uncertainty in flight test data reduction, correlations were made with the data that were directly measured or requiring minimal derivation. The Helios model showed generally very good correlation in power, component forces, rotor and propulsor efficiencies for wide range of flight test conditions. The model also showed very good correlation in performance sensitivity to trim state and rotor RPM, which demonstrates the
Aerodynamic interactions impact multirotor vehicle performance throughout its entire flight envelope and change with vehicle orientation, attitude, and forward flight speed. This paper presents efforts in incorporating these interaction effects into a reduced-order numerical quadrotor model informed by experimental flight test data. The interaction model employed system identification tools to compensate for discrepancies between actual rotor performance data and a Blade Element Theory (BET) based baseline model. Incorporation of the interaction model derived from system identification techniques improved the accuracy of model predicted rotor performance. The interaction model also provided insight into interaction effects predominantly influencing rotor performance for multiple flight conditions. The results demonstrate the utility of system identification techniques for accurate multirotor modeling capabilities.
This paper presents the preliminary results of the recent whirl flutter wind tunnel test campaign performed within the Advanced Testbed for TILtrotor Aeroelastics (ATTILA) project. The Froude-scale ATTILA testbed consists of a semi-span wing with powered tip-mounted proprotor reflecting the proprietary design of the Next Generation Civil TiltRotor (NGCTR). An overview of the ATTILA testbed, wind tunnel test procedures, team organisation and preliminary flutter results are presented. In line with pre-entry dynamic characterization tests, the wind-on test activities in the DNW Large Low-speed Facility (LLF) revealed notable force-dependent nonlinearity in the modal characteristics of, particularly, the wing torsion mode. Further dimensionality was added by early observations that damping in the rotor gimbal degree of freedom, attributed to stiction in the blade pitch mechanism, had the potential to substantially contribute to the damping of the fundamental wing-pylon modes. Nevertheless
The multi-role utility helicopter T625 GÖKBEY is designed by Turkish Aerospace and it is equipped with a pair of two-spool CTS800-4AT turboshaft engine developed by Light Helicopter Turbine Engine Company (LHTEC). Components of the cowlings, intakes and exhausts were designed with supplementing CFD analyses and performance of various alternatives were evaluated. Final designs were achieved based on the helicopter performance and engine limits. In order to verify the estimated engine installed performance in design phase, performance of the instrumented engine with its integrated equipment on the platform is examined using flight test data. This paper focuses on the CFD simulations based performance predictions of the air induction system, exhaust system, and IPS blower exhaust. A comprehensive study is assessed to create more realistic models by using flight test data.
This paper investigates optimal wing arrangements for electric Vertical Take-Off and Landing (eVTOL) aircraft, leveraging on their design flexibility with electric propulsion system. The study employs a multidisciplinary approach with the objective of integrating aerodynamic analysis, static and dynamic stability assessments, and pilot feedback to evaluate various wing configurations. Analytical techniques were adopted to evaluate aerodynamic performance and static stability, while experimental flight testing on scale models was conducted to validate these findings. Additionally, the Cooper-Harper rating system was introduced to capture pilot perceptions of aircraft handling qualities. Results inform eVTOL designers on wing arrangements that offer enhanced aerodynamic efficiency, stability, and handling qualities, ultimately expanding the operational scope and applications of eVTOL aircraft. The study concludes the versatility of the high aspect ratio conventional wing on eVTOL
A quadrotor was modified by adding wings to the frame to directly compare the flight dynamics characteristics as well as the stability and control derivatives of the quadrotor and its biplane tailsitter variant. The on axis response of the quadrotor and a biplane tailsitter variant were measured through flight test and frequency domain system identification was used for non-parametric and parametric model identification. Identification of the full vehicle dynamics demonstrated that also identifying the motor torque and back-EMF constants from no-load measurements and the remaining motor parameters from a rotor-motor test stand provided the most accurate identified full vehicle model. The motor dynamics were shown to add a pole to the thrust-based responses (roll, pitch, and heave), while the torque based response (yaw) included a pole and a zero. This approach was then used to identify and compare the quadrotor dynamics, tailsitter dynamics, and the total impact of canting the motors
Electric aviation represents a new arena for battery engineering and development. In contrast to automotive applications, the electrification of aviation and aerospace is both less mature and requires higher safety and performance regulations. This work addresses a first step towards the development of standards and algorithms for measuring remaining useful energy for the battery system. Battery pack flight test data from 134 tests and two different manufacturers was analyzed to determine the weakest cell blocks in the pack, defined as cell blocks having the lowest voltage at the end of the test. It was found that the maximum initial voltage and voltage integral were two features with predictive power. Using the first five minutes of flight test data, accurate predictions were made ~85% of the time, in contract to the status quo where ~30 minutes of flight test data may be required. Sources of error and pathways to improve upon this result are discussed, such as improving data logging
This paper presents a new approach, variant of the Direct Load Recognition (DLR) methodology, to estimate the main rotor (MR) pitch-link load on customer flights. The original DLR methodology is based on the combination of a harmonic decomposition and the use of Machine Learning algorithms. The DLR variant replaces the harmonic decomposition by a wavelet decomposition. The application of this paper consists in two parts. First, the comparison between the original DLR and DLR variant on prototype flight test data. Two results are highlighted in this part. The capacity of representation of the pitch-link load is better for the wavelet decomposition. The modelling of its coefficients enables to slightly improve the pitch-link load estimation, especially on the high load values having more impact on the fatigue computation. This first part allows to study the feasibility of the DLR variant to estimate the pitch-link load. The second part of this paper focuses on the application of the
This paper describes the design and initial flight testing of a compound coaxial tilting head rotorcraft (CCT-HR). Control is provided by titling the rotor head for roll and pitch, differential rotor speed for yaw rate, and rotor speed for total thrust. In addition, a longitudinal thruster is incorporated to enable higher speed forward flight and to add a degree of freedom for longitudinal trim in forward flight. The intent is to explore the feasibility of this vehicle concept and to develop a vehicle that can be used to explore control strategies. The steady state flight envelope is developed analytically; a simulation of longitudinal degrees of freedom is described and a control method for forward flight that incorporates the thruster is proposed. Results of near-hover flight tests are described and initial tests of forward flight using the thruster are described. The vehicle is shown to be stable and easily controllable near hover; in thruster-powered forward flight unmodeled rotor
T-625 helicopter, created by the Turkish Aerospace Helicopter Group, serves as a light utility multi role helicopter. It is powered by a pair of CTS800-4AT turboshaft engines, which were developed by the Light Helicopter Turbine Engine Company (LHTEC). This paper presents aspects of performance characteristics for air intakes, exhaust system and engine vents in powerplant integration of the T-625 helicopter, together with the results of engine installed performance flight test campaign, which are performed to determine the engine installation losses.
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