Browse Topic: Flywheels
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This SAE Recommended Practice defines flywheel housing flange configurations for applications requiring "O" ring sealing of the flange pilot bore. Table 1 and Figure 1 show dimensions that are different from those in SAE J617. All other dimensions and tolerances of SAE J617 apply.
This SAE Standard was developed to provide a method for indicating the direction of engine rotation and numbering of engine cylinders. The document is intended for use in designing new engines to eliminate the differences which presently exist in industry.
The purpose of this SAE Recommended Practice is to provide standardized dimensions for mounting starting motors. (See Figures 1 through 4.) It is recommended that a full register diameter having a minimum depth of 2.54 mm (0.100 in) be provided in the flywheel housing to insure proper control of gear center distance and clearance between pitch diameters. The clearance between the starting motor pilot diameter and the register diameter in the flywheel housing should be 0.03 mm (0.001 in) minimum to 0.25 mm (0.010 in) maximum. Text noted with an asterisk in Figures 1, 2, and 3, should not exceed root radius of pinion in order to provide clearance for the flywheel. The face of the starting motor mounting flange should be relieved at its junction with the pilot diameter to avoid mounting interference with flywheel housing. For backlash allowance between the pinion and ring gear refer to SAE J543. Dimensional units—millimeter (inch)
The high compression ratio in Diesel engines leads to pronounced minima of the flywheel angular velocity at idle conditions. The minima coincide with the zero crossover of the torque acting on the crankshaft; that is when a piston is in the TDC position. The ring gear of the flywheel with one marked tooth is used as an angular scale. The ring gear is not precise enough to observe the minima of angular velocity directly, but the “center of gravity” of the peak below the mean angular velocity correlates with the TDC with an error less than 0.5° CA. A Software TDC Generator is proposed, that calibrates the angular position of the marked tooth at idle conditions, and generates continuously an output pulse (TDC-pulse) at a given angular position of the crankshaft.
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