Browse Topic: Vibration
A comprehensive numerical study was conducted to reduce helicopter rotor hub vibratory loads and fuselage vibrations using the Higher Harmonic Control (HHC) technique. A CAMRAD II model of a medium utility helicopter was developed for aeromechanical simulation, and a linear system model representing both hub vibratory load and fuselage vibration characteristics was identified offline. Optimal control inputs were then computed to minimize vibration responses under different weightings on hub vibratory load and fuselage vibration in the objective function. The predicted performance was verified through CAMRAD II simulations. Additionally, a closed-loop HHC system incorporating actuator amplitude limitations was investigated. A control algorithm regulated actuator amplitudes while maintaining phase consistency, dynamically adjusting control inputs after each iteration. The results demonstrate that the amplitude-limited closed-loop control limits excessive pitch link loads while maintaining effective vibration suppression, thereby maintaining structural safety and ensuring practical feasibility for real-world helicopter applications.
Neonatal patients in need of specialized care may require transport by rotary-wing air ambulances. These patients are subjected to environmental stressors during transport, including elevated levels of mechanical vibration. Aircraft vibration is transmitted through the transport system and incubator to the patient. The unique vibration profile is dependent on vehicle model and phase of flight. To improve safety for these patients, we aim to evaluate the vibration exposure across this complex system. The purpose of this paper is to present and evaluate the methods used for aircraft data collection and replication of aircraft vibration profiles in a laboratory setting. Our current focus is on neonatal transportation in Ontario, Canada, where Leonardo AW139 helicopters are used for patient transport. AW139 field data were collected and processed to generate excitation profiles for discrete phases of flight. The vehicle data were used to drive a series of laboratory shaker-table experiments, in three axes, to evaluate the response of different configurations of the transport system. We present the methods used to simulate transport conditions, from vehicle data collection to laboratory shaker experimentation, and evaluate the behavior of the test apparatus. The simulated motion has been verified against the aircraft data to identify sources of error in the experimental setup. Some limitations in the shaker and control system present inherent differences in the input and response; however, it was found that the greatest spectral error occurred outside the frequency range of interest (>80 Hz), and that the shaker controller successfully replicates the energy levels recorded in the aircraft. The shaker experiment results, such as the response of the transport system and incubator, will be analysed in future work to identify equipment configurations and/or modifications which can reduce neonatal patient vibration exposure during rotary-wing transportation.
Gearbox casing cracks in helicopters would be critical impacting the aircraft's reliability and operation safety directly. The Defense Science and Technology Group (DSTG) HUMS2025 gearbox casing failure data set was the unexpected result of a test stand operation. The gearbox undergoes high cycle (> 400 acquisitions) under high torque (100% and 125% nominal torque) conditions. We hypothesized that the any cracking would be due to the planet/ring gear interaction. A condition indicator (CI) would be sensitive to a crack feature and this would be sensitive to change in gearbox torque. This paper explores the development of both a cyclo-stationary based CI (frequency-domain) and a time synchronous average CI (time-domain). The trend shows that proposed methods can help to detect localized defects in gearbox casing at an early stage and trend as the crack propagates before catastrophic failure occurs.
Helicopter pilots are exposed to a wide range of vibration frequencies, primarily generated by engine and rotor dynamics. These vibrations, particularly within the 0.5–80 Hz range, pose significant risks to pilot health, including musculoskeletal injuries and fatigue. To mitigate these effects, vibration isolators are employed, with passive and active isolation systems offering different advantages. This study investigates the initial design and performance of a novel metal additive manufactured vibration isolator, optimized for placement under the pilot's seat in a rotorcraft simulator. The isolator was designed with key structural parameters including stiffness, coil dimensions, and material properties while maintaining a lightweight and durable form, with a primary goal of validating the additive manufacturing of a metallic isolator. Experimental corroboration was conducted by incorporating modifications to the Gannon Biomechanics Flight Simulator test stand (GBFS), comparing the novel isolator to an elastomeric isolator. Results demonstrate the successful fabrication of the initial additive isolator design. The additive isolator displayed a similar performance to the rubber isolator after being installed in the GBFS, though limitations on the current test rig and sensing configuration did not allow accurate characterization of the transmissibility. This research sets the groundwork for further development of a novel additive isolator and test facility.
This study presents an integrated optimization framework for rotor blade design that combines aerodynamic shape optimization and internal structural design within a unified multidisciplinary process. A variable fidelity modeling (VFM) approach is employed to efficiently optimize the blade outer geometry for improved figure of merit (FM) in hover and lift-to-drag ratio (L/Dq) in forward flight. Based on the optimized aerodynamic shapes, internal structural optimization is subsequently performed using a surrogate model for predicting cross-sectional properties, ensuring dynamic feasibility while minimizing blade vibration and weight. Final aeroelastic performance is evaluated through high-fidelity CFD/CSD loose coupling simulations. Optimization results show that individual designs achieve up to 6.5% improvement in FM or up to 6.6% improvement in L/Dq compared to the baseline HART II rotor. Furthermore, cross-validation comparing blades independently optimized by Seoul National University (SNU) and DLR reveals similar aerodynamic trends and performance, demonstrating the robustness and general applicability of the proposed framework across different simulation setups.
This paper explores the dynamics of rotating Tuned Vibration Absorbers (TVAs), focusing on the phenomena arising from gyroscopic effects. Some products from Leonardo Helicopters (LH) can have a TVA fitted in the rotor mast, counteracting the in-plane vibratory loads of the rotor directly at their source, implying that the absorber rotates with the rotor itself. Although gyroscopic effects are negligible for most of the LH TVAs, specific design choices may have notable impacts on tuning and performance. An analytical model is implemented, demonstrating that the gyroscopic terms influence the dynamics causing a frequency displacement of the anti-resonance evaluated without considering this effect. Additionally, a regression analysis investigates the interplay between this phenomenon and the physics of the system, revealing how to optimize the design to mitigate gyroscopic effects. Finally, the performance of the TVA is analyzed as a coupled problem, showing that the anti-resonance effectiveness is reduced by the orthogonal contribution introduced by the gyroscopic matrix.
Generalized Predictive Control (GPC) is an advanced form of an adaptive control algorithm that uses experimentally acquired data to determine the input-output relationship of complex systems through a process called system identification. GPC has historically been employed for stability augmentation and vibration reduction of dynamically-scaled tiltrotor aircraft wind-tunnel models since the complex nature of these dynamic systems does not lend itself well to traditional control approaches. The present research expands upon previous analytical and experimental work with wind-tunnel experiments that utilize improved GPC techniques. These techniques improved controller robustness such that a working controller was stable across a multitude of model configurations and wind-tunnel conditions and successfully suppressed vibration and vehicle flutter. Advanced GPC (AGPC) enables self-adaptation of a traditional GPC control law. AGPC was also investigated during the present research but was not needed as anticipated because of the robustness resulting from improvements made to traditional GPC.
Some infants are born prematurely or with medical conditions that require them to stay in neonatal intensive care units (NICUs). Typically, these infants spend most of their time in an incubator as it provides a safe and controlled environment. At times, these infants will need to be transported via helicopter from one hospital to another, which exposes their already fragile bodies to higher levels of vibration. Helicopters, while advantageous for medical transport, generate substantial vibration due to rotor dynamics. Current models of incubators lack specific design for reducing vibrations. This project proposes a functional vibration damper that can be integrated into existing neonatal incubators, aiming to enhance infant safety during air transport. ANSYS modeling identified low-density polyethylene foam as an effective material for vibration reduction. Flight simulation tests demonstrated the 2" polyethylene mattress reduced vibrations at low amplitudes and frequencies, but challenges arose at higher values. The prototype addresses the critical need for reducing vibrations in neonatal incubators during air transport. While successful in initial tests, further extensive testing is required for potential implementation in the medical industry.
This study explores the best vibration reduction using a multicyclic controller through an individual blade control (IBC) actuation scheme for a lift-offset coaxial helicopter in high-speed flight. The rotorcraft dynamics model consists of coaxial, three-bladed counter-rotating rotors and a finite element fuselage stick model constructed based on the measured data of the XH-59A helicopter. The two-way coupled rotor-body vibration analysis results exhibit excellent correlations with the test data for rotor hub loads and airframe vibrations. The best actuation scenarios are sought for the minimum vibration of the vehicle using either open- or closed-loop control scheme. It is shown that the IBC actuation effectively reduces the vibrations at both locations of the rotorcraft. The co-reduction of 3P (per rotor revolution) and 6P vibration of the rotorcraft is achieved using the multicyclic control with offline system identification. A multicyclic harmonic IBC actuation enables to suppress the rotorcraft vibration by 81.4% and 3P pilot seat vibration by 92%, respectively, as compared to the uncontrolled case, leading to a significantly reduced vibration level (below 0.05g) of the rotorcraft. The closed-loop multicyclic control using the identified system and the aircraft model shows a good correlation ensuring the suitability of the present optimal control simulations.
Carbon fiber reinforced epoxy composite stiffened panels are increasingly being used for structural components in large transport rotorcraft. However, problems are arising with high levels of vibration and interior noise due to the increased stiffness-to-density ratio of composites. The current investigation explores the potential of reducing vibrations in carbon/epoxy stiffened panels with the integration of acoustic black holes (ABH), namely features that incorporate a power law thickness taper. The proposed approach involves designing a taper into the thickness of the blade stiffeners as well as the thin plate. Integration of ABHs into the fuselage structure has the potential to reduce broadband vibrations. Multiple parametric studies with either an ABH integrated into the blade stiffener or a grid of ABHs integrated into the plate were conducted, and the tradeoffs between vibration amplitudes, panel mass, and compressive buckling load were examined. Carbon/epoxy panels were fabricated using vacuum-bag-oven processing with out-of-autoclave prepreg and verified to be of good quality. The integrated velocity response, a proxy for the radiated noise from a panel, and compressive buckling were simulated using finite elements. Comparisons were made to experimentally measured data from modal testing and compression buckling testing. Experimental results indicated that when an ABH is integrated into the blade stiffener and 15 ABHs are integrated into the plate in a grid configuration, the panel mass was unchanged, the integrated velocity response decreased by 2.82 dB, and the buckling load increased by 2.9% compared to a baseline non-tapered design.
Over 4 decades of research works on the nutating, now pericyclic, mechanical transmission have studied its capability to achieve high power density, low noise, and amplified single-stage reduction ratios of up to 100:1. These analytical efforts have culminated into the fabrication of a 50 HP and 32:1 reduction ratio pericyclic transmission prototype. This work introduces the prototype with highlights of the assembly and alignment procedures validated by static testing evaluation. Then, discussion of the dynamic test stand integration, instrumentation, and lubrication components lay out the framework of the high-speed testing plan. Power transmission data validated the pericyclic reduction ratio model. Accelerometer data demonstrated the transmission's capability to operate at low vibration, with peak amplitudes of 1.2 and 2.5 inches per second on the pericyclic gear train and output shaft respectively. Acoustic emission data captured the first 5 harmonics of the shaft speed as well as gear mesh frequencies. The thermal profile showed the shaft bearings remained below 180°F throughout testing, implying safe operating conditions. Finally, strain and vibration data showed the pericyclic gear train maintained load sharing throughout the entire operating envelope, further validating static testing and assembly procedures. The results of the experiments demonstrate the technological readiness of pericyclic mechanical transmission.
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ABSTRACT T-tail configurations are a promising approach to increase vertical tail efficiency, reduce fuselage download and hub load cycle amplitudes in low speed transition. However, the horizontal tail can be subject to rotor wake impingement in cruise flight which might lead to high dynamic loads and structural fatigue. The involved aerodynamics are in addition highly complex and hence difficult to be predicted by simulation. In this work a simulation approach for empennage structural loads and vibration prediction is established based on free-wake analysis and modal fuselage approximation, focusing on the expectedly most dominant aerodynamic interaction effects at the T-tail. The results are compared to flight test data to evaluate the approach, and sensitivities of the framework are assessed. The results indicate that the motion of the horizontal tail is characterized only by a few modeshapes, predominantly driven by rotor wake influence, rather than rotor loads via the structural load path. At the same time, high sensitivities are associated with these particular modes and are evaluated in this work to identify the driving mechanisms of T-tail vibrations of the investigated configuration. Discrepancies in the structural model are identified against bang test data. Taking these discrepancies into account, the simulation approach yields reasonable results for T-tail vibrations and loads in comparison to flight test data. In the front part of the fuselage, flight test data is significantly underpredicted as expected and attributed to the employed simplifications in the main rotor blade model.
An improved conditioning monitoring technique is provided for rotating components in gearboxes that account for gear system dynamics. A rotation rate for the component is generated from vibration data by estimating the rotation rate based on a tachometer measurement of another shaft and the shaft ratio. This estimated rotation rate is used, together with the known configuration of the component, to estimate a known gear mesh frequency of the component. By filtering for a range of frequencies around the gear mesh frequency based on variation in the shaft rate, the gear mesh frequency can be determined, and from that signal, an actual rotation rate for the component can be determined. The exact rate can then be used in deriving an analytic vibration spectrum for the component that is not degraded due to gear system dynamics effects. Further, this allows the calculation of the gearbox transfer function.
The serial introduction of passive and active anti-vibration means lead primarily to the reduction of the vibration levels at blade passage frequencies Nb/rev. Consequently, other- previously unnoticed- sources of vibration are perceived by rotorcraft occupants. Therefore, a comprehensive vibration assessment metric is required to characterize the impact of different vibration sources of helicopters regarding passenger comfort. Since the advance of industrial/military aerial transport machines, several vibration assessment metrics were developed such as the Intrusion Index (ADS-27A-SP), the overall ride value av (ISO2631-1) and the NASA DISC model. However, these metrics have deficiencies regarding the evaluation of complex rotorcraft vibrations, e.g. the Intrusion Index favors only the rotor harmonics in the vibration evaluation, the overall ride value av is based on uniaxial, sinusoidal oscillations at discrete frequencies and the NASA DISC model considers only vibration measurements on the floor and not on other vibration contact surfaces. Since the rotorcraft vibrations are characterized by the presence of triaxial, multiple vibration sources it is unclear whether one of these metrics is appropriate to assess the perceived discomfort. The work presented in this paper addresses this topic. The suitability of existing vibration evaluation metrics, especially av, regarding typical rotorcraft vibration patterns is investigated. For that purpose, a systematic whole-body vibration campaign was performed, in which human subjects were seated in a helicopter seat on a motion platform and exposed to helicopter specific vibration patterns of which specific frequencies were systematically attenuated or increased. Participants rated the perceived discomfort using magnitude estimation. The campaign reveals, that the overall ride value av is not well-suited to predict and to compare the discomfort of different vibration spectra. Especially in vertical direction, the application of av will significantly overestimate the discomfort. This implies that this metric is not appropriate for evaluation of helicopter specific vibrations and could be improved. The results in this paper are a first step in that direction but more comprehensive analyses of helicopter specific vibrations and their impact on passenger comfort are necessary.
Mercer Engineering Research Center (MERC) is supporting Naval Air Systems Command (NAVAIR) in the determination of external airframe loading requirements and test rig design support for an MH-60 full scale fatigue test demonstrator project being conducted in collaboration with the Australian Defence Science and Technology Group (DST Group). The analyses included determination of loads for quasistatic and vibratory flight conditions, sensitivity of the structural response to the loads, displacements at actuators across the MH-60R usage spectrum, and feasibility of driving aircraft vibrations at frequencies lower than those measured in flight - specifically, obtaining vibration levels measured at 17.2 Hz by imposing forces at only 2.15 Hz. The studies also addressed the minimum number and locations of actuators required for static and vibratory loading.
This study focuses on vibration reduction for quadcopters and octocopters with elastic, 2-bladed, synchronized-RPM, variable-pitch rotors through the use of relative rotor phasing. The study defines phase modes such as a pitch phase mode with relative phasing between the front and aft rotors, a roll phase mode with relative phasing between the left and right rotors, and a differential phase mode with relative phasing between the clockwise and counterclockwise spinning rotors for both the quadcopter and the octocopter, as well as additional higher harmonic phase modes for the octocopter. Parametric studies on individual phase modes indicate that for the quadcopter in forward flight the pitch and roll phase modes can almost entirely eliminate the 2/rev vibratory forces (at the aircraft level), but the 2/rev vibratory moments cannot be minimized at the same time. By simultaneously using multiple phase modes a Pareto-front can be generated and a solution selected based on the relative emphasis on force or moment vibration reduction. For the octocopter it was observed that individual higher harmonic modes (specifically the 2c or 2s modes) could almost entirely eliminate both the 2/rev vibratory forces and moments, simultaneously. Compared to vibration levels in forward flight that might, on average, be expected if the rotors were randomly phased, reductions of 62% and 96% in a composite vibration index (equally weighting 2/rev vibratory forces and moments) were calculated for the quadcopter and octocopter, respectively, with appropriate rotor phasing.
This recommended practice defines methods for the measurement of periodic, random and transient whole-body vibration. It indicates the principal factors that combine to determine the degree to which a vibration exposure will cause discomfort. Informative appendices indicate the current state of knowledge and provide guidance on the possible effects of motion and vibration on discomfort. The frequency range considered is 0.5 Hz to 80 Hz. This recommended practice also defines the principles of preferred methods of mounting transducers for determining human exposure. This recommended practice is applicable to light passenger vehicles (e.g., passenger cars and light trucks). This recommended practice is applicable to motions transmitted to the human body as a whole through the buttocks, back and feet of a seated occupant, as well as through the hands of a driver. This recommended practice offers a method for developing a ride performance index but does not specifically describe how to apply this index to assessment or comparison of specific vehicles.
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