Browse Topic: Harshness

Items (33)
Automotive Engineering: June 201919AUTP066/6/2019
Rethinking aluminum for NVH abatement Engineers, abandon those mastics! New "quiet" materials solutions are at hand. Paradigm shift in NVH A new wave of vehicle technologies is changing the way Brüel & Kjaer attacks noise, vibration and harshness. How a Tier 2 tackles NVH Saint-Gobain invested in anechoic testing so small components can make a big NVH difference. Reducing NVH through refined powertrain measurement The C1000 vastly simplifies measuring the mass matrix of heavy, odd shaped engines and powertrains. Foam for NVH solutions New innovations for a wide variety of sound-deadening applications. Long time coming: 2020 Corvette After six decades of teasing enthusiasts with intriguing concepts, Chevrolet is launching an all-new Corvette with its engine located where Zora intended-behind the driver. Protecting high-voltage circuits Yazaki readies a new solution for arc suppression in circuits of 48V or more. Editorial The unforgettable pyramid on the hood Supplier Eye Enter the dragon ICE researchers: 50% gasoline-engine efficiency in sight EMBATT looks to double the driving range of EVs Ford amped for new phase of hybrid-electric offensive As automotive climates shift, GKN ramps up its winter testing Mazda finally ready with Skyactiv-D for U.S. 2020 Escape: Ford's first crossover on new global FWD architecture New design for 2020 Mitsubishi Outlander Sport as brand awaits alliance's new platforms, products
Open-Access Testbench Data for NVH Benchmarking of E-Machines under Electromagnetic Excitations2019-01-14596/5/2019
This paper presents an experimental setup dedicated to the analysis of noise and vibration due to Maxwell magnetic forces in electrical machines, a significant NVH source in hybrid and electric vehicles traction motors. Both electromagnetic excitations and structural response of the electrical machine are simplified to provide the first public benchmark of e-NVH phenomenon (electromagnetic Noise, Vibration, Harshness). The paper first describes how the testbench is designed and tested in order to reduce as much as possible modelling and experimental uncertainties. A Permanent Magnet Synchronous Machine topology used in EV/HEV applications is used to illustrate tooth modulation effect and interaction between radial and tangential force-induced vibrations, and designed to generate the resonance of several stator structural modes with simplified electromagnetic loading (open-circuit case). A larger air gap allows the insertion of a fine search-coil network to measure time and space distribution of the air-gap flux density and resulting Maxwell stress harmonics. Accelerometers are placed on stator tooth tips to capture tooth bending motion, as well as on the outer yoke of the stator. Besides vibration measurements, sound pressure and sound power level measurements are carried. Then, some of the key measurement results are presented including Experimental Modal Analysis, Operational Deflection Shapes, and Order Tracking Analysis, spectrograms and spatiograms, Sound Pressure Level and Sound Power Level measurements. The origin of the different NVH harmonics are analyzed and their physical origin is detailed. All the benchmark data is available in open access and can be used to compare different multiphysic simulation strategies of e-NVH in terms of accuracy and computing time, such as analytic, semi-analytic, numerical and hybrid methods using during electromagnetic, structural mechanics and acoustic calculations. The benchmark will be used in further work to study the most common noise mitigation strategies used in EV/HEV electric motors such as skewing, notching, pole and slot shaping, and harmonic current injection.
Devillers, EmileDegrendele, KarineHecquet, MichelLecointe, Jean-PhilippeLe Besnerais, JeanCousin, Guillaume
Reducing Vehicle Interior NVH by Means of Locally Resonant Metamaterial Patches on Rear Shock Towers2019-01-15026/5/2019
Stringent regulations for CO2 emissions and noise pollution reduction demand lighter and improved Noise, Vibration Harshness (NVH) solutions in automotive industries. Designing light, compact and, at the same time, improved NVH solutions is often a challenge, as low noise and vibration levels often require heavy and bulky additions, especially to be effective in the low frequency regime. Recently, locally resonant metamaterials have emerged among the novel NVH solutions because of their performant NVH properties combined with lightweight and compact design. Due to the characteristic of stop band behavior, frequency ranges where free wave propagation is inhibited, metamaterials can beat the mass law, be it at least in some tunable frequency ranges. Previously the authors demonstrated how metamaterials can reduce the vibrations in a simplified shock tower upon shaker excitation. In this work, the authors apply the metamaterial concept on the real rear shock towers of a vehicle. In order to be able to benchmark the solution, a test vehicle is chosen, which is equipped in its commercial version with a 1.46 kg tuned vibration absorber (TVA) on each of the rear shock towers as NVH solution. It is shown that the metamaterial solution allows to achieve similar interior NVH performance, while reducing the added mass by 48%. The metamaterial additions are realized through additive manufacturing and they are designed to be effective around 190 Hz, as was the case for the original solution. Both experimental results and numerical validation of a road test are presented.
Sangiuliano, LucaClaeys, ClausDeckers, ElkeDe Smet, JasperPluymers, BertDesmet, Wim
Automotive engineering has been a game of delivering more value with minimal resources confronting conflicting design choices at every design step. As more and more electronics enters the game, it becomes imperative to critically evaluate various design choices to deliver a robust hardware backbone which guarantees a robust performance on an ever-reducing budget. Hardware interface with the outside environment in particular needs to be equipped with a significant robustness. Harsh transients, tough environmental conditions, further complicate the rules to the game.
Vaidya, Vishwas
Simulation of Dynamic Gas Cavity Effects of a Tire under Operational Conditions2018-01-06824/3/2018
The authors are responsible for the development of a structural 3D shell based bead-to-bead model with sidewalls and belt that separately models all functional layers of a modern tire [4]. In this model, the inflation pressure is modeled as a uniform stress acting normal to the shell’s inner face. The pressure can vary depending on the application: prescribed by the MBS-tool to align to a constant pressure specified for a vehicle or scenario, but it can also be modified dynamically to simulate e.g. a sudden pressure loss in a tire [1]. For many applications, this description of the inflation pressure as a time dependent quantity is sufficient. However, there are applications where it is needed to describe the inflation gas using a dynamic gas equation (Euler or Navier-Stokes). One such example is when the tire model is used in NVH (Noise-Vibration-Harshness) applications where the frequency range extends the 200 Hz range. For passenger car tires, a first mode of the inflation gas is at around 200-250. This mode couples with the tire structure and yields significant peaks in the spindle force spectrum, which have to be considered in the NVH assessment of a car. In this paper, we show the effect of modeling the inflation gas of a tire by an isentropic compressible Euler equation and couple it to the tire dynamics in the nonlinear transient application range. After motivation and validation of the overall model by comparison with respective measurements, we also describe how to derive a linear model from the overall transient tire model, that can then be used in linear FEM based NVH-tools. It can be observed that the tire rotation will yield a split in the cavity mode which increases with rotational velocity, an effect that can also be correctly predicted by the linearized model.
Gallrein, AxelBaecker, ManfredGuan, Jianmin
Interior Noise and Vibration Reduction of BRT - Premium Segment Bus2017-01-18666/5/2017
Urbanisation has led to an increased need for mobility in public transportation. Sensing the unfolding worrisome scenario, many countries have taken up different mass rapid transit solutions to alleviate the problem and restore the free flowing traffic. BRT should have been the logical choice particularly considering the lower capital costs involved and faster implementation. Comprehensibly the expectations of this class of vehicles will be high in term of quality and comfort to the passengers. Level of vibration and noise is an important indicator to evaluate vehicle's ride comfort. The challenges are to design the high powered Powertrain and Air Conditioning system nonetheless low interior noise, vibration and harshness correspondents to personal cars. This paper is an invention of, development work done in interior noise refinement of a bus. A prototype bus manufactured to meet all the requirement of BRT - premium segment urban bus. The prototype was almost meeting the entire required specifications, excluding interior noise and vibrations. The rear zone of the interior was the major concern of NVH levels, which demands to carry out the root cause analysis. There were various structure-borne and air-borne sources contributing to increase in NVH levels. Design and development iterations were conducted on the vehicle to achieve the well significant noise and vibration reduction and increased comfort to the passengers.
Jawale, PradeepKaranth, Nagesh
Electric Traction Motors for Cadillac CT6 Plugin Hybrid-Electric Vehicle2016-01-12204/5/2016
The Cadillac CT6 plug-in hybrid electric vehicle (PHEV) power-split transmission architecture utilizes two motors. One is an induction motor type while the other is a permanent magnet AC (PMAC) motor type referred to as motor A and motor B respectively. Bar-wound stator construction is utilized for both motors. Induction motor-A winding is connected in delta and PMAC motor-B winding is connected in wye. Overall, the choice of induction for motor A and permanent magnet for motor B is well supported by the choice of hybrid system architecture and the relative usage profiles of the machines. This selection criteria along with the design optimization of electric motors, their electrical and thermal performances, as well as the noise, vibration, and harshness (NVH) performance are discussed in detail. It is absolutely crucial that high performance electric machines are coupled with high performance control algorithms to enable maximum system efficiency and performance. Specifically, key challenges toward that goal are inverter voltage utilization, for maximum power capability and accurate current control for torque production. We focus of on the specific challenges in controlling induction machines where the leading requirement form the machine design side to lower leakage inductance has negative ramification on the controllability of the machine.
Jurkovic, SinisaRahman, Khwaja M.Savagian, PeterDawsey, Robert
Low-Frequency Noise Transfer Path Identification Study for Engine Sub-Frame Utilizing Numerical Simulation2015-01-23616/15/2015
Nowadays, by the introduction of significant advances in automotive industries, noise, vibration and harshness (NVH), in the position of the main comfort attribute, plays a crucial role in marketing and passenger satisfaction. In order to cope NVH problems, three main actions are taken by NVH engineers for reducing perceived level of noise in cabin: Noise reduction in sources, Noise path treatment and Noise control at receiver. Among these approaches, those pertain to modification of noise pass, through structure and air, to the cabin are more prevalent in automotive applications. Accordingly, identification of noise paths that dominantly contribute to sound and vibration transfer to cabin phenomenon should be dealt with importance. In practice, engine vibration transmitted through sub-frame attachments to body can induce high level of noise and vibration to the passenger cabin. In this research, at first stage, optimization of shell thicknesses for four main engine sub-frame components is performed to minimize noise transfer function at driver's ear positions. Taguchi methodology is chosen for this matter as a robust method which reduces number of simulations significantly. Then, transfer path identification is performed for the optimized engine sub-frame configuration with six attachment mounts to the body structure. For this aim, numerical simulation is utilized for virtual analyses. Finite element method is used to simulate cabin vibro-acoustic behavior of a B-segment sedan car exited by engine vibration. Resultantly, contribution of each attachment point in the transferred noise to driver's ear is identified through calculating sound pressure level at critical frequencies in the designated points of cabin cavity.
Beigmoradi, Sajjad
MMLV: NVH Sound Package Development and Full Vehicle Testing2015-01-16154/14/2015
The Multi Material Lightweight Vehicle (MMLV) developed by Magna International and Ford Motor Company is a result of a US Department of Energy project DE-EE0005574. The project demonstrates the lightweighting potential of a five passenger sedan, while maintaining vehicle performance and occupant safety. Prototype vehicles were manufactured and limited full vehicle testing was conducted. The Mach-1 vehicle design, comprised of commercially available materials and production processes, achieved a 364 kg (23.5%) full vehicle mass reduction, enabling the application of a 1-liter 3-cylinder engine resulting in a significant environmental benefit and fuel reduction. This paper includes details associated with the noise, vibration and harshness (NVH) sound package design and testing. Lightweight design actions on radiating panels enclosing the vehicle cabin typically cause vehicle interior acoustic degradation due to the reduction of panel surface mass. To reduce this deficiency, an MMLV vehicle sound package development was conducted to improve NVH performance of MMLV with ultra-light weight sound package technologies. The project goal was to improve acoustical performance of MMLV by 2 dB without increasing the total sound package weight of “Vehicle A” which is the baseline vehicle for MMLV. This paper presents the lightweight sound package development process for MMLV as well as the full vehicle NVH test results in the high frequency range of 200-10000 Hz. Floor damping treatment strategy and body NVH test results in the low frequency range are also discussed. Full vehicle SEA (Statistical Energy Analysis) simulations are used to evaluate and guide the design and development of MMLV sound package. The final MMLV vehicle sound package design improves the vehicle's engine noise reduction (ENR) by 3.3 dB and improves the front tire patch noise reduction (TPNR) by 1.2 dB without increasing the baseline sound package weight.
Gur, YukselPan, JianHuber, JohnWallace, Jeff
Analysis of Ventilated Disc Brake Squeal Using a 10 DOF Model2012-01-18279/17/2012
Squeal of disc brakes is considered as a main source of discomfort for passengers. Typically 1 to 4 kHz noise is considered low frequency squeal and ≻8 kHz noise is considered high frequency squeal. It is a significant problem in passenger vehicles for the comfort of the passengers and a significant financial problem for industry too. Many manufacturers of brake pad materials spend up to fifty percent of their engineering budgets on noise, vibration and harshness (NVH) issues. Squeal noise is strongly correlated to the squeal index and degree of instability of the brake system assembly. Decreasing this squeal noise to some extent during braking is very important matter for the comfort of passengers. So, a mathematical prediction model of 10-degree-of-freedom has been developed to study the effect of different brake components parameters on the degree of instability and squeal index of the brake system. The model has considered such factors as the distance between clamping bolts of the caliper which was not fully covered previously besides some other factors as width and thickness of the friction material. Complex eigenvalue analysis by MATLAB has been used to predict the unstable frequencies of the ventilated disc brake system assembly. It is evident from the analysis that squeal noise of the brake decreases with increasing semi-distance between the clamping bolts of the caliper and with the increase in friction material thickness. However, the squeal noise decreases with increasing the width of the friction material and Young's modulus of both rotor and friction material. The results also show that the width of the friction material has a major effect on the occurrence of the squeal noise of the brake assembly and as it increases, the squeal index decreases.
Ahmed, Ibrahim
Comparisons of Thermocouple, Time-Averaged and Mass-Averaged Exhaust Gas Temperatures for a Spark-Ignited Engine8200502/1/1982
Accurate knowledge of engine exhaust gas temperatures is important for engine design and diagnostic efforts. To survive the harsh exhaust gas environment, most practical devices for determining exhaust gas temperatures are relatively large. Because of their size, these devices do not provide instantaneous gas temperatures but provide a single equilibrium temperature. This investigation compared computed thermocouple equilibrium temperatures of the exhaust gas to computed time-averaged and mass-averaged gas temperatures for nine different engine conditions. Mass-averaged gas temperatures are directly related to the exhaust gas energy whereas thermocouple and time-averaged gas temperatures are not directly related. For most of the engine conditions of this study, the exhaust gas energy based on time-averaged gas temperatures was about 10% lower than the energy based on mass-averaged temperatures and the energy based on thermocouple temperatures depended on the thermocouple properties. The mass-averaged, time-averaged and thermocouple exhaust gas temperatures varied as a function of engine conditions. For a spherical thermocouple with a diameter of 0.076 cm and an emissivity of 0.85, the computed thermocouple equilibrium temperature was about 20 K lower than the time-averaged exhaust gas temperature for variations in engine speed, spark timing and equivalence ratio. Variations in engine load did not appreciably change the thermocouple equilibrium temperature, however the time-averaged gas temperature decreased for increasing engine loads. The thermocouple temperature for a fixed engine condition was examined as a function of thermocouple emissivity, diameter and shape. The calculations resulted in thermocouple temperatures which increased for decreasing values of emissivity for all thermocouple diameters and for decreasing values of the thermocouple diameters for moderate to high emissivities. For low emissivities, decreasing thermocouple temperatures were obtained for decreasing values of the thermocouple diameter.
Caton, J. A.
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