Browse Topic: Control systems
Complex vertical takeoff and landing configurations that transition between vertical and forward flight modes necessitate advanced flight control systems to substantially reduce pilot workload. Prior work demonstrated the Trajectory Control System, a flight control architecture that enables such Simplified Vehicle Operations. However, there may also be scenarios or applications that require more aggressive maneuvering with rates and attitudes that exceed the nominal envelope. This paper demonstrates a flight control architecture with a middle-loop that harmonizes the Trajectory Control System with a Tactical Maneuvering System that enables more aggressive maneuvering, with seamless in-flight transitions between the two. In both cases, the middle-loop is linked with an explicit model-following inner-loop control system. Flight test results for the Trajectory Control System and maneuver simulation results for the Tactical Maneuvering System are shown for a subscale tilt-wing
This paper presents a robust and adaptable control system for tilt-wing aircraft, developed by Dufour Aerospace. The transitional tilt-wing aircraft, Aero2, combines the vertical takeoff/landing capabilities of helicopters with the high-speed range of fixed-wing aircraft. Addressing the inherent control complexities required to maintain control and stability, the developed system employs established control techniques, utilizing linearization at trim points and gain scheduling based on wing tilt. The architecture comprises a Control Allocation module for optimal actuator management, a Control Augmentation System utilizing an LQRI controller enhanced with a feedforward component for precise attitude tracking, and a Unified Velocity Controller for seamless transitions between ground speed tracking in hover and airspeed tracking in cruise. Special challenges unique to transitioning aircraft to ensure control in all axes, including in windy conditions are addressed with operational
The next generation of Mars rotorcraft may involve an increase in scale and number of rotors. A key focus area that has been identified is to increase the fidelity of rotor wake modeling, including its impact on flight dynamics. To that end, this paper pursues the use of a Viscous Vortex Particle Method (VVPM) for mid-fidelity rotor wake predictions in Mars atmospheric conditions. Simulated aerodynamic hover performance, as well as control efforts in trimmed forward flight, of the Ingenuity Mars Helicopter with a VVPM wake is shown to correlate well with available experimental data. Qualitative and quantitative coaxial wake effects for Ingenuity-type rotors in hover and forward flight as predicted with VVPM are studied. Utilizing VVPM to evaluate rotor-rotor interference effects in a large-scale Mars hexacopter across a wide range of flight conditions showcases the capability to comprehensively model the induced wake of complex multi-rotor configurations within feasible computational
This paper demonstrates methods of aircraft sizing, flight dynamics modeling, and performance analysis using a lift+cruise concept vehicle with an electric powertrain and variable-speed rotors. The central focus is the development of methods to relate the aircraft design sizing constraints to achievable maneuverability and predicted handling qualities. A toolchain is demonstrated that performs aircraft sizing, mass moment of inertia estimation, powertrain modeling, trim optimization, dynamics linearization, handling qualities prediction, and quantification of achievable maneuverability under both nominal conditions and control effector failures. A convex optimization problem framework is introduced to compute agility bound estimates without requiring control system design or control allocation, potentially supporting rapid design iteration as well as early detection of deficiencies and undesirable operating conditions. This analysis is supplemented with more conventional methods of
This research analyzes flight safety occurrences such as incidents and accidents in the vertical lift community over the last two decades. A study of civil vertical lift occurrence data was performed for flight occurrences from 2000 to 2024. Focusing on North America (Canada, United States), research data was acquired from the respective government Transportation Safety Board agency of either country. The study data set consisted of 4623 occurrences (occ.) or observations (i.e.; 861 for Canada and 3762 for the United States). The research methodology involved a 6-step process to analyze data quantitatively (descriptive statistics) and qualitatively (trends, mitigation projections). For the study period, quantitative findings indicated occurrence rates (4.53 occ. per 100k flight hours (Canada); 3.39 occ. per 100k flight hours (United States)), occurrence rates of change (declining Canadian and United States rates (-2.3%/yr. & -2.2%/yr.) respectively), and occurrence event types (in
The transition phase of eVTOL aircraft poses a challenge in balancing energy efficiency and stability. This study presents the development and evaluation of an automatic flight control system for eVTOL transition phases, focusing on minimizing energy consumption while ensuring robust performance. The control architecture implements a hybrid response type combining Translational Rate Command below 5 knots and Acceleration Command Speed Hold above 5 knots, with control allocation dynamically adjusted based on airspeed and rotor shaft angle. Stability analysis reveals surge mode instability at high shaft angles due to negative speed stability derivatives, stabilized through carefully tuned feedback control. The system demonstrates Level 1 handling qualities against bandwidth, quickness, and disturbance rejection criteria when evaluated against MIL-DTL-32742 and MIL-STD-1797B standards. Simulation results verify the control system's ability to maintain precise acceleration/deceleration
This study investigates the fault tolerance of a large-scale coaxial quadrotor Electric Vertical Takeoff and Landing (eVTOL) under motor failure through high-fidelity software-in-the-loop (SIL) simulations using PX4-Gazebo environment. The objective is to evaluate the vehicle's ability to maintain flight stability and complete critical missions under various propulsion failure scenarios, without the control system being explicitly aware of which motors have failed. Four motor failure cases-single, two adjacent, two diagonally opposite, and three distributed motor failures-were introduced during takeoff, hover, cruise, and hover under crosswind missions. Results show that the eVTOL maintained controllability and mission completion under all scenarios, with increasing levels of performance degradation under more severe failures. Notably, considerable yaw instabilities of about 10 degrees occurred under two diagonally opposite motor failures. The highest thrust demands after motor
This paper presents an experimental and analytical investigation of whirl-flutter stability in tiltrotor aircraft, focusing on the influence of pitch-flap coupling on stability boundaries. Wind-tunnel tests were conducted using the TiltRotor Aeroelastic Stability Testbed (TRAST), a semi-span model designed for test-analysis correlation. This study examines variations in pitch-flap coupling and compares measured frequency and damping trends with predictions from RCAS and CAMRAD II. Results indicate that less pitch-flap coupling increases stability, with both analytical models capturing general trends. The analysis accurately predicts the wing inplane mode stability, but larger deviations are observed in the vertical bending mode, suggesting missing physical effects in the modeling approach. Differences in damping trends at higher speeds indicate that improvements in modeling may be necessary to refine stability predictions. These results provide valuable insights into the capabilities
Neonatal patients in need of specialized care may require transport by rotary-wing air ambulances. These patients are subjected to environmental stressors during transport, including elevated levels of mechanical vibration. Aircraft vibration is transmitted through the transport system and incubator to the patient. The unique vibration profile is dependent on vehicle model and phase of flight. To improve safety for these patients, we aim to evaluate the vibration exposure across this complex system. The purpose of this paper is to present and evaluate the methods used for aircraft data collection and replication of aircraft vibration profiles in a laboratory setting. Our current focus is on neonatal transportation in Ontario, Canada, where Leonardo AW139 helicopters are used for patient transport. AW139 field data were collected and processed to generate excitation profiles for discrete phases of flight. The vehicle data were used to drive a series of laboratory shaker-table
In April of 2024, Sikorsky flight tested an open loop Higher Harmonic Control system on an S-97® helicopter. The S-97® helicopter is a prototype aircraft, based on Sikorsky's X2 Technology™, that first flew in May 2015. It has contra-rotating, stiff in-plane main rotors with fly-by-wire controls, and a pusher propeller. This paper describes the HHC design, how it was implemented on the aircraft, how it was tested, and what the test results were.
ABSTRACT Automatic guided vehicles (AGV) have made big inroads in the automation of assembly plants and warehouse operations. There are thousands of AGV units in operation at OEM supplier and service facilities worldwide in virtually every major manufacturing and distribution sector. Although today’s AGV systems can be reconfigured and adapted to meet changes in operation and need, their adaptability is often limited because of inadequacies in current systems. This paper describes a wireless navigated (WN) omni-directional (OD) autonomous guided vehicle (AGV) that incorporates three technical innovations that address the shortfalls. The AGV features consist of: 1) A newly developed integrated wireless navigation technology to allow rapid rerouting of navigation pathways; 2) Omnidirectional wheels to move independently in different directions; 3) Modular space frame construction to conveniently resize and reshape the AGV platform. It includes an overview of the AGVs technical features
ABSTRACT Over time, the National Institute of Standards and Technology (NIST) has refined the 4Dimension / Real-time Control System (4D/RCS) architecture for use in Unmanned Ground Vehicles (UGVs). This architecture, when applied to a fully autonomous vehicle designed for missions in urban environments, can greatly assist in the process of saving time and lives by creating a more intelligent vehicle that acts in a safer and more efficient manner. Southwest Research Institute (SwRI®) has undertaken the Southwest Safe Transport Initiative (SSTI) aimed at investigating the development and commercialization of vehicle autonomy as well as vehicle-based telemetry systems to improve active safety systems and autonomy. This paper will discuss the implementation of the 4D/RCS architecture to the SSTI autonomous vehicle, a 2006 Ford Explorer.
The Adaptive Digital Automated Pilotage Technology (ADAPTTM) flight control software package aims to take advantage of redundant controls to improve safety, survivability, and performance for advanced rotorcraft. Vehicle Maneuver Optimization (VMO) is one component of the ADAPTTM architecture intended to increase maneuverability. VMO uses feedforward actuation within the control null space of over-actuated aircraft to minimize power required during quasi-steady maneuvers. In this study, the system is applied to a generic tiltrotor aircraft and evaluated in piloted simulations at the Penn State Rotorcraft Simulator. In this application, VMO uses flap deployment and nacelle tilt to reduce power required in turn maneuvers. Piloted simulation results show that the system effectively reduces power required during Break Turn and Maximum Performance Turn Mission Task Elements (MTE), while handling qualities are equivalent to the baseline controller without VMO. The system was also tested for
In this paper, an offline path planning module, which is capable of generating dynamically feasible 3D trajectories for a class of Vertical Takeoff and Landing (VTOL) vehicles is presented. Input to the module is a flight plan defined by a set of way-points and its output is twofold: first, it produces an improved flight plan introducing additional waypoints and speed changes based on the heuristics and dynamical constraints of the vehicle. This new plan facilitates the pilot by providing information on specific locations and changes of the original flight path. Second, it generates a set of reference points, which can be used as the initial set of inputs for an online reactive trajectory optimization algorithm. The proposed development is capable of processing both climbs and descents as well as both fly-by and flyover waypoints, and speed changes in between those way-points. The module was also designed to capture the pilot's perspective of an abstract way-point mission. NRC has
Coupled powerplant and rotorcraft flight dynamics simulations are commonly carried out in the non-linear time-domain framework (e.g. for pilot-in-the-loop handling qualities assessments), although these integrated models are generally not fully accurate from drivetrain dynamics perspective. Nevertheless, there is interest to verify that usual assumption of decoupled torsional stability (including rigid drivetrain analysis) and aircraft rigid body stability is valid, and up to what extent. The process described in the paper entails the automatic assembly of relevant subsystems (bare aircraft flight dynamics, Flight Control System including fly-by-wire actuation, sensors, and Control Laws software, drivetrain dynamics, powerplant dynamics) state space matrices through a Company developed Matlab toolbox. The proposed approach is control system design oriented, i.e. it does not require detailed flexible multibody modelling of the entire aircraft including dynamic systems and it is a
The inherent complexities of maritime environments make the helicopter shipboard operations exceptionally demanding to the pilots. This paper presents current research on development of a combination of different advanced control modes to automatize different parts of a ship deck landing maneuver in the maritime simulation environments of both DLR (German Aerospace Center) and ONERA (The French Aerospace Lab). The proposed advanced control modes involve ship relative Velocity Hold and Position Hold capabilities for pilot assistance and further enhancing the safety levels of the shipboard operations. Control augmentation is based on a model following control system featuring a translational rate command at DLR, however at ONERA a feedforward control strategy is used. The paper describes the simulation setup of a helicopter-ship dynamic interface, test methodologies and evaluation methods at both DLR and ONERA. Simulation results demonstrate an evaluation and comparison of the
The complex vertical takeoff and landing configurations currently under development necessitate flight control system design that enables substantial reductions of pilot workload through Simplified Vehicle Operations. This paper shows optimization and simulation of such a flight control system architecture for a subscale vectored thrust aircraft configuration. A full-envelope Trajectory Control System for longitudinal dynamics was coupled with explicit model-following inner-loop controllers, and a scheduled control allocation logic. Control system parameters were determined using a genetic algorithm optimization scheme subject to dynamic stability, robustness, and control responsiveness constraints. Flight simulation results for a series of representative maneuvers including departure and arrival transitions and forward flight maneuvers are presented to demonstrate the effectiveness of the proposed flight control system architecture.
A key technology in automation of rotorcraft flight is collision-free guidance. Especially in operations close to the ground, detection and automatic avoidance of ground-based obstacles and aircraft is a demanding task. This paper presents a sampling-based model predictive approach for collision-free guidance of rotorcraft. The method calculates control inputs for the flight controller by predicting the closed-loop dynamics of the rotorcraft for a short time horizon and evaluating the predictions with a cost function, which can take an arbitrary form. The approach implements a simple algorithm, mitigating the need for iterative optimization and allowing for deterministic execution time. The cost function is set to ensure collision-free maneuvering while following a desired path, as well as considering constraints of the rotorcraft states and control inputs. The path following performance is tested in closed-loop simulations with a non-linear helicopter model. The algorithm is
A high-fidelity flight simulator is used to effectively train and evaluate pilots. The simulator must, however, be previously qualified by authorities by comparing the responses of the simulator to those of flight tests for several maneuvers. The use of a controller is permitted to make corrections to the simulator input signals. The simulator inputs and outputs must, however, be within tolerance bands defined by the authorities, compared to flight test data. This article presents a model predictive controller (MPC) and its evaluation on a takeoff and landing case. The method is already promising because these results were obtained after very few tuning iterations, which could result in significant time and cost savings. This is made possible by the clear meaning of the impact of the MPC tuning parameters on the simulator inputs and outputs and also by the ability to intrinsically consider the interactions and constraints of the multivariable system.
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