Browse Topic: Measurements
This SAE Information Report has been prepared at the request of the SAE Road Vehicle Aerodynamics Forum Committee (RVAC), incorporating material from earlier revisions of the document first prepared by the Standards Committee on Cooling Flow Measurement (CFM).Although a great deal is already known about engine cooling, recent concern with fuel conservation has resulted in generally smaller air intakes whose shape and location are dictated primarily by low vehicle drag/high forward speed requirements. The new vehicle intake configurations make it more difficult to achieve adequate cooling under all conditions. They cause cooling flow velocity profiles to become distorted and underhood temperatures to be excessively high. Such problems make it necessary to achieve much better accuracy in measuring cooling flows.As the following descriptions show, each company or institution concerned with this problem has invested a lot of time and as a result gained considerable experience in developing
This paper explores a significant step forward, regarding the further detailed understanding of the Fenestron®. Since its patent in 1968 – for the Gazelle helicopter –, the shrouded tail rotor has been resized, inclined, modulated, etc. and has thus been continuously enhanced on different rotorcraft. Half a century after its invention, Airbus is once again exploring in more detail the magic of the Fenestron®, with the objective of optimizing it even further, for future helicopter applications. To grasp and observe properly some specific phenomena, a model (scaled to one third) capable of both unprecedented functions and modularities, was developed. The present paper will describe in detail the novel model and the related challenges and solutions. This model is capable of high rotor speed and dynamic pitch inputs, delivering power levels high enough to reach stall effects, while allowing the measurement of propulsive efficiency and to differentiate rotor vs fairing thrust. Furthermore
This study presents computational analyses of coaxial rotor hub flows and validation against experimental data obtained from the fifth Rotor Hub Flow Prediction Workshop. Experiments were conducted in a 12-inch diameter water tunnel at Pennsylvania State Applied Research Laboratory, employing tomographic particle-image velocimetry (Tomo-PIV) and precise hub drag measurements. Three CFD codes (UMD Mercury, CREATETM-AV Helios, and OVERFLOW) utilizing hybrid Reynolds-Averaged Navier-Stokes (RANS) / Large Eddy Simulation (LES) modeling based on Spalart–Allmaras turbulence model, were applied to replicate and analyze hub flows. Counter-rotating coaxial rotor hubs under free-air condition was simulated as the simplest case and the hub drags are compared between the three CFD codes. The full water tunnel configuration, consisting of two hubs, a fairing, and shafts, was also simulated and compared to experimental results, with a focus on hub drag, wake velocity fields, and turbulence
The performance and acoustics of a scaled propeller designed for an eVTOL vehicle were investigated in axial and edgewise flight. The measured performance compared well with BEMT predictions in axial flight conditions. The noise produced by the propeller is dominated by broadband noise sources, where there is evidence of contributions from blade wake interaction noise, turbulent boundary layer trailing edge noise, and laminar boundary layer vortex shedding noise. The directivity of the noise was found to be dependent on the advance ratio. Beamform maps also identified changes in the dominant noise source at different observer locations as a function of advance ratio.
This paper presents an overview of the results from the second wind-tunnel test of the TiltRotor Aeroelastic Stability Testbed (TRAST). The objective of this test was to obtain experimental data for understanding the effects of tiltrotor parameters on whirl flutter and analysis-validation data for the prediction of whirl flutter across a range of system configurations. Frequency and damping were measured at multiple rotor speeds for pitch-flap-coupling angles ranging from -0°to -30°. In addition, measurements were made for changes in blade stiffness, air density and wing-pylon connection stiffness. The paper also presents the results from supporting measurements that may aid analysis validation, such as wing-only damping, rotor frequencies and non-spinning modal frequencies.
The next generation of Mars rotorcraft may involve an increase in scale and number of rotors. A key focus area that has been identified is to increase the fidelity of rotor wake modeling, including its impact on flight dynamics. To that end, this paper pursues the use of a Viscous Vortex Particle Method (VVPM) for mid-fidelity rotor wake predictions in Mars atmospheric conditions. Simulated aerodynamic hover performance, as well as control efforts in trimmed forward flight, of the Ingenuity Mars Helicopter with a VVPM wake is shown to correlate well with available experimental data. Qualitative and quantitative coaxial wake effects for Ingenuity-type rotors in hover and forward flight as predicted with VVPM are studied. Utilizing VVPM to evaluate rotor-rotor interference effects in a large-scale Mars hexacopter across a wide range of flight conditions showcases the capability to comprehensively model the induced wake of complex multi-rotor configurations within feasible computational
A wind tunnel investigation to characterise the aerodynamic performance and aeroelastic response of a tiltrotor blade set operating in propeller mode is presented. A custom blade set was instrumented with fully bridged axial strain gauges to monitor the flap bending and torsional strain at several radial locations. Propeller thrust and torque measurements were acquired using a custom six component Rotating Shaft Balance. Measurements of blade tip deflection were obtained via stereoscopic Digital Image Correlation. Testing was performed at a range of rotational frequencies, blade pitch angles and advance ratios to assess the blade aerodynamic performance and aeroelastic response in both attached and stalled operating conditions. Strain measurements were shown to identify stall and blade eigenmode frequencies, where flap bending bridges show a more reliable capture of stalled flow than torsional bridges. Furthermore, blade tip deflection measurements were shown to reduce with increased
Whirl testing of a full-scale rotor with positive flap-bending/twist composite coupled blades was performed to evaluate the dynamic and performance effects of the coupling. A positive flap-bending/twist coupling, in which a flap up deformation induces a nose down elastic twist, was introduced in the blades through tailoring of the laminate layups; the magnitude of the coupling was maximized through an optimization of the layup, with the intent of maximizing the potential impact of the coupling for correlation purposes. An uncoupled version of the blade using the same geometry and materials was also fabricated to provide a baseline set of measurements for comparison, with the coupled blade optimized to also minimize changes in bending and axial stiffness properties in an effort to isolate the effect of coupling by itself. Rap testing was conducted to measure blade modal frequencies and shapes in a free-free environment. Whirl testing was performed for both the coupled and baseline
This paper discusses the development of a quantitatively-accurate non-linear hybrid flight dynamics model of a hover-capable Air-Launched Tailsitter Unmanned Aerial System (ALUAS) in order to 1) understand its dynamics during complicated maneuvers, and 2) provide a high-fidelity framework to develop novel control laws. Wind tunnel tests were conducted on a 1:1 scale model of the full aircraft to measure the airloads, which were used in the simulation as a lookup table. Flight tests of the ALUAS were performed in hover, transition, and cruise to collect a large amount of unique state measurements by providing large excitations to induce highly transient motion. The flight dynamics predictions using Rotorcraft Comprehensive Analysis System (RCAS) software were then compared with experimental flight test data. To correct any discrepancies in the RCAS physics-based predictions, a correction was learned from the experimental measurements, making use of the large amount of collected flight
This paper investigates the relationship between broadband noise behavior and helical wake structure in coaxial corotating rotors. Experimental measurements were conducted across variations in collective pitch (9.4°, 12.5°, and 15.0°) and rotor speeds (1500–4500 RPM). The inflow ratio (λ) was shown to govern the slope of broadband noise trends mapped in phase offset versus separation distance space, with experimental and theoretical λ values agreeing within 1%. Tip vortex core growth was estimated using the Ramasamy-Leishman model and normalized by the blade tip chord, reflecting the location of tip vortex formation. Across collective pitch variations, initial vortex core radii ranged between 7.5% and 9.1% and across rotor speeds, it ranged between 7.5% to 8.5% of the blade tip chord. When broadband noise trends became less coherent across phase offset angles, the corresponding vortex core radii were observed to approach or exceed 10% of the tip chord. At 4500 and 3500 RPM, vortex
The work done in developing stretch broken carbon fiber technology is described. The objectives of the program include the scale up of the process to demonstrate production feasibility, as well as reducing the maximum filament stretch break length to ~50mm/2” or below, less than half of what was achieved on previous programs. The shorter break length is considered to be critical in order to achieve formability into complex geometries. The new stretch break line at Montana State University, BC3, has been commissioned to achieve the required material characteristics and throughput. To date, 6 tows have been successfully stretch broken simultaneously, representing a significant improvement compared with what was achieved on previous programs. Possible geometries and forming evaluation methods are described. Mechanical testing is to be conducted, including both equivalency testing of continuous vs stretch broken carbon fiber and a later minimal level allowables program. It is expected that
This study investigates Reynolds number effects on rotor wake vortex development using a hyperbaric rotor facility capable of pressurizing air up to 100 bar. Background-oriented schlieren (BOS) and hot-wire anemometry (HWA) were applied to characterize vortex trajectories, core growth, and circumferential velocity distribution. BOS measurements revealed consistent blade-to-blade trajectory deviations and vortex pairing across all operating conditions, despite that the investigated three-bladed rotor was milled from a single piece of aluminum, ensuring precise manufacturing and a highly symmetric geometry. A statistical scheme was developed to analyze the radial structure of fluctuating tip vortices, which traverse the pointwise fiber-film sensor in a fixed position. With increasing vortex Reynolds number, the tip vortices are more compact with a reduction in core growth. The circulation in the vortices grows with the vortex radial coordinate, and converges at a radial position
Axial velocity measurements were performed in the wake of a hovering rotor with constant and sinusoidal cyclic pitch inputs ranging from 0.05/rev to 0.4/rev using a fixed, 2D-3C PIV system. Measurements were taken at 36 azimuths of the rotor with a constant cyclic input producing a pitching moment of CM = -0.00037. Using a Pitt-Peters definition, a longitudinal inflow state of λ1c = 0.0059 was extracted from the velocity measurements. A phase-resolved, undersampling approach was used to reconstruct the time history of the wake for the dynamic inputs. Simultaneous rotor hub loads measurements were used to obtain the frequency response of the longitudinal inflow state to pitching moment perturbations. The pitching moment perturbations ranged from ΔCM = 0.00027 at f=0.05/rev to 0.00046 at f=0.4/rev. The inflow perturbations ranged from Δλ1c = 0.0085 at f=0.1/rev to 0.0085 at f=0.4/rev. A first order transfer function was fit to the frequency response to compute Pitt-Peters dynamic inflow
Structural testing of full-scale blade geometries with flap-bending/twist composite coupling was performed to evaluate the impact of coupling. Full-scale spar geometries were first fabricated with three different coupling distributions, including two with a uniform positive flap-bending/twist coupling, in which a flap up deformation induces a nose down elastic twist. The third spar geometry incorporated a mixed coupling, with a uniform positive coupling at the inboard end and a uniform negative coupling at the outboard end, where the negative flap-bending twist coupling produces a nose up elastic twist when experiencing flap up deformation. A full-scale blade was then fabricated with a positive flap-bending/twist coupling. Measurements of the structural twist distribution of the cured spars were taken to ensure the coupling did not result in any hygrothermal instabilities. Tip twist and strains were then measured under various combinations of flatwise bending and torsional bending
Stretch broken carbon fiber (SBCF) offers enhanced formability as compared to continuous carbon fiber (CCF). However, robust, quantitative evaluation of forming defects remains a challenge. This study introduces a unified formability index (UFI) that integrates multiple defect types, including texture anomalies, bridging, wrinkling, thickness variation, spring-back, and resin distribution variation (RDV), into a single weighted score. Each defect is ranked on a scale of 0-5 using normalized metrics with a tunable parameter, α, allowing users to balance defect magnitude and frequency as desired. The full scoring pipeline is demonstrated for texture defects using measured data, while normalized legacy scores from previous work are used for non-texture defects to enable complete formability index computation. Case studies on three laminates illustrate how variations in α affect both texture scoring and the overall formability index and demonstrate the geometry-agnostic nature of the
Bench-level tribological experiments were utilized to evaluate material, coating, and lubricant formulation effects on the loss-of-lubricant survivability of tapered roller end and cone rib contacts. Cone rib and roller end contacts were simulated using a single rotating roller and rotating flat disk. The applied load and rotational speeds of the roller and disk were controlled to simulate representative rotorcraft gearbox bearing operating conditions. The contacts were lubricated for an initial period before the lubricant supply was shut off, and the supply tube was then removed. Tests continued to run, without additional oil, until the measured friction force reached a predetermined cutoff value. Weibull-based statistical analysis was used to compare the loss-of-lubrication runtimes.
A use-case was conducted in Montréal in the summer and fall of 2023 to measure urban airflow characteristics using a small Remotely-Piloted Air System (sRPAS). The goal of the study was to acquire urban airflow data in a real environment in order to validate urban airflow characteristics from laboratory-scale testing conducted previously. The use-case took place in the downtown core of Montréal and involved flights from two hospitals to a variety of other buildings. The sRPAS was instrumented with an airflow measurement system. Fixed rooftop anemometer stations were also installed on top of buildings along the flight paths to measure urban airflow at altitudes within close proximity to rooftops. The study generated a valuable data set for characterizing sRPAS operations in urban environments. A number of operational challenges were experienced including the difficulty associated with visual line of sight operations with an urban backdrop, avoiding conditions that could lead to loss of
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