Dynamically Variable Spot Size Laser System

NASA’s Marshall Space Flight Center developed the handheld laser torch, designed for welding and brazing metals, to repair hard-to-reach Space Shuttle engine nozzles. It incorporates various manual controls and changing lenses to allow the operator to adjust the laser’s power output in real time. The controls and lenses are designed to increase precision, portability, and maneuverability as compared to existing automated lasers and traditional welding techniques such as tungsten inert gas (TIG), metal inert gas (MIG), or gas-tungsten arc welding (GTAW) systems. Proximity sensors with automated shut-off switches also ensure a high level of safety for the user.